CN211613468U - Bottle lid yields letter sorting workstation - Google Patents

Bottle lid yields letter sorting workstation Download PDF

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Publication number
CN211613468U
CN211613468U CN202020120838.5U CN202020120838U CN211613468U CN 211613468 U CN211613468 U CN 211613468U CN 202020120838 U CN202020120838 U CN 202020120838U CN 211613468 U CN211613468 U CN 211613468U
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bottle cap
fan
shaped plate
good
bottle
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CN202020120838.5U
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Chinese (zh)
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曾海林
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Xingning Heshui Plastic Industry Co ltd
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Xingning Heshui Plastic Industry Co ltd
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Abstract

The utility model provides a bottle lid yields letter sorting workstation, includes: the device comprises a rack, a conveying mechanism and a detection mechanism; the conveying mechanism comprises: vibration dish, delivery track, first driving motor, second driving motor and place the dish, vibration dish sets up in one side of frame, and the vibration dish is connected through delivery track and place the dish, and it includes to place the dish: the bottle cap placing device comprises a first fan-shaped plate and a second fan-shaped plate, wherein the first fan-shaped plate and the second fan-shaped plate are arranged on a rack, a good product discharge port is formed by splicing the first fan-shaped plate and the second fan-shaped plate, a bottle cap limiting disc is arranged on a placing disc in a rotating mode, a plurality of bottle cap positioning through holes are uniformly formed in the edge of the bottle cap limiting disc, a first driving motor is used for driving the bottle cap limiting disc to rotate, and a second driving motor is used for driving the second fan-shaped plate to rotate to form a defective product discharge port; the detection mechanism includes: the bottle cap limiting device comprises a placing frame, an image acquisition processor and a camera, wherein the camera and the image acquisition processor are fixed on the placing frame, and the camera is fixed above a bottle cap limiting disc.

Description

Bottle lid yields letter sorting workstation
Technical Field
The utility model relates to a bottle lid production and processing technology field, in particular to bottle lid yields letter sorting workstation.
Background
The bottle cap is an important part of food and drink packaging, is also the place where a consumer firstly contacts with a product, has the functions of keeping the airtight performance of the product with contents, preventing the opening by theft and having safety, and is widely applied to bottled products.
In the process of bottle cap production, the filling container is required to meet corresponding quality standards, strict detection is carried out in each production link, the quality of the bottle cap directly affects the vacuum sealing performance and the safety protection performance of a product, and if the bottle cap is damaged and has the defects of improper size and specification, the quality of subsequent products can be affected, so that the existing bottle cap needs to be detected after the production is finished, and whether the produced bottle cap is damaged or not and whether the size and the specification meet the requirements or not is detected.
At present, most production enterprises still adopt a manual visual inspection or manual spot inspection mode to respectively detect the damage and the size specification of the bottle cap in the bottle cap detection process so as to control the quality of the bottle cap, but the working efficiency is low, the spot inspection frequency is low, and the quality control efficiency is difficult to improve due to small quantity; the reliability is poor, and the false detection caused by the fatigue of manpower is difficult to solve; the labor cost is high, time and labor are wasted, and the quality of the bottle cap cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that how improve the detection efficiency of bottle lid and guarantee the bottle lid quality, consequently, provide a bottle lid yields letter sorting workstation.
The utility model provides an above-mentioned technical problem's technical scheme as follows: the utility model provides a bottle lid yields letter sorting workstation, includes: the device comprises a rack, a conveying mechanism and a detection mechanism;
the conveying mechanism includes: vibration dish, delivery track, first driving motor, second driving motor and place the dish, the vibration dish sets up one side of frame, the discharge gate of vibration dish with delivery track's one end is connected, delivery track's the other end is connected place on the dish, it includes to place the dish: the bottle cap placing device comprises a rack, a first fan-shaped plate and a second fan-shaped plate, wherein the first fan-shaped plate and the second fan-shaped plate are arranged on the rack, a good product discharge port is formed by splicing the first fan-shaped plate and the second fan-shaped plate, a bottle cap limiting disc is arranged on a placing disc in a rotating mode, a plurality of bottle cap positioning through holes are uniformly formed in the edge of the bottle cap limiting disc, a first driving motor is used for driving the bottle cap limiting disc to rotate, and a second driving motor is used for driving the second fan-shaped plate to rotate to form a defective product discharge port;
the detection mechanism includes: the bottle cap limiting device comprises a placing frame, an image acquisition processor and a camera, wherein the camera and the image acquisition processor are fixed on the placing frame, the placing frame is arranged on one side of a placing plate, the image acquisition processor is in communication connection with a second driving motor, and the camera is fixed above a bottle cap limiting plate.
Furthermore, a fixing column is arranged on the rack, the first fan-shaped plate is fixed on the fixing column, the second fan-shaped plate is rotatably arranged on the fixing column, and the fan-shaped central angle of the first fan-shaped plate and the fan-shaped central angle of the second fan-shaped plate are smaller than 180 degrees.
Furthermore, a plurality of bottle cap positioning notches are uniformly formed in the edge of the bottle cap limiting disc.
Furthermore, an arc-shaped limiting baffle plate is arranged on the first fan-shaped plate and the second fan-shaped plate, a bottle cap feeding port is formed in the arc-shaped limiting baffle plate, and the bottle cap feeding port is connected with the conveying track.
Furthermore, the rotation direction of the bottle cap limiting disc rotates from the bottle cap feeding port to the defective product discharging port and then to the defective product discharging port.
Further, the camera is fixed above the space between the bottle cap feeding port and the defective product discharging port.
Further, the good products letter sorting workstation of bottle lid still includes: a cleaning mechanism, the cleaning mechanism comprising: the bottle cap limiting disc comprises a blowing nozzle and a fan, wherein the fan is arranged on the bottle cap limiting disc, and the blowing nozzle is arranged on the side wall of the bottle cap positioning through hole.
Further, the cleaning mechanism is disposed at both sides of the conveying rail.
Further, the conveying track is a conveying belt with micropores, and a suction fan is arranged below the conveying belt.
Further, the inferior-quality product collection box is arranged below the inferior-quality product discharge port, and the good-quality product collection box is arranged below the good-quality product discharge port.
The utility model has the advantages that: the utility model provides a bottle cap good product sorting workbench, when being used for sorting bottle caps, the bottle caps to be sorted can be conveyed on the conveying track with uniform gaps through the vibrating disc, because the placing disc is provided with the bottle cap limiting disc, a plurality of bottle cap positioning through holes are uniformly arranged on the edge of the bottle cap limiting disc, the bottle caps to be sorted are driven by the first driving motor to rotate through the bottle cap limiting disc, the bottle caps to be sorted respectively enter the bottle cap positioning through holes, the fixation of the bottle caps in the detection process can be ensured, the influence on the detection result caused by the displacement of the bottle caps is avoided, furthermore, the camera is fixed above the bottle cap limiting disc, the camera transmits the bottle cap image information placed in the bottle cap positioning through holes to the image collecting processor, the image collecting processor compares the bottle cap image information with the information set by the system, if the bottle caps are detected to be defective, the second fan-shaped plate is driven to rotate through the second driving motor, so that the first fan-shaped plate and the second fan-shaped plate are separated to form a defective product discharge port, and the defective bottle caps are sorted out from the defective product discharge port; if the bottle caps are detected to be good products, the second driving motor does not drive the second sector plates to rotate, and the good product bottle caps are sorted out from a good product discharge port formed between the first sector plates and the second sector plates.
Drawings
Fig. 1 is a schematic structural view of a sorting workbench for good bottle caps according to an embodiment;
FIG. 2 is an operational schematic of a first sector plate and a second sector plate of an embodiment;
FIG. 3 is another operational schematic view of the first and second sector plates of an embodiment;
FIG. 4 is a schematic structural view of a placement tray and a bottle cap limiting tray according to an embodiment;
fig. 5 is another schematic structural view of the placing disc and the bottle cap limiting disc according to the embodiment.
In the drawing, 100 is a frame, 110 is a fixed column, 200 is a vibrating disk, 300 is a conveying track, 410 is a first fan-shaped plate, 415 is an arc-shaped limiting baffle plate, 420 is a second fan-shaped plate, 430 is a non-defective product discharge port, 440 is a defective product discharge port, 500 is a bottle cap limiting disk, 510 is a bottle cap positioning through hole, 520 is a bottle cap positioning notch, 610 is a placing frame, 620 is an image acquisition processor, 630 is a camera, 710 is a non-defective product collection box, 720 is a defective product collection box,
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The following will combine the drawings of the embodiments of the present invention to further describe the technical solution of the present invention, and the present invention is not limited to the following specific embodiments.
It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar parts. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the drawings, the description is merely for convenience of description and simplicity of description, but does not indicate or imply that the equipment or components referred to must have specific orientations, be constructed in specific orientations, and be operated, and therefore, the terms describing the positional relationships in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art will understand the specific meanings of the terms according to specific situations.
Referring to fig. 1 to 4, in an embodiment, a sorting workbench for good bottle caps includes: the method comprises the following steps: the device comprises a rack 100, a conveying mechanism and a detection mechanism; the conveying mechanism includes: vibration dish 200, delivery track 300, first driving motor, second driving motor and place the dish, vibration dish 200 sets up one side of frame 100, the discharge gate of vibration dish 200 with delivery track 300's one end is connected, delivery track 300's the other end is connected place on the dish, it includes to place the dish: the bottle cap placing device comprises a first fan-shaped plate 410 and a second fan-shaped plate 420, wherein the first fan-shaped plate 410 and the second fan-shaped plate 420 are arranged on the rack 100, a good product discharge port 430 is formed by splicing the first fan-shaped plate 410 and the second fan-shaped plate 420, a bottle cap limiting disc 500 is arranged on the placing disc in a rotating mode, a plurality of bottle cap positioning through holes 510 are uniformly formed in the edge of the bottle cap limiting disc 500, the first driving motor is used for driving the bottle cap limiting disc 500 to rotate, and the second driving motor is used for driving the second fan-shaped plate 420 to rotate to form a defective product discharge port 440; the detection mechanism includes: rack 610, image acquisition processor 620 and camera 630, camera 630 with image acquisition processor 620 fixes on the rack 610, rack 610 sets up the one side of placing the dish, image acquisition processor 620 with the second driving motor communication is connected, camera 630 is fixed spacing dish 500 top of bottle lid. Specifically, the rack 100 is composed of four support rods and a flat plate, the four support rods support the flat plate to form a working platform, the vibration disc 200 is placed on one side of the working platform, the placement disc is placed on the other side of the working platform, the vibration disc 200 is connected with the placement disc through the conveying track 300, further, the conveying track 300 is a conveying belt with micropores, a suction fan is arranged below the conveying belt, so that the bottle caps to be sorted with light weight can be stably conveyed on the conveying track 300, a fixed column 110 is arranged on the rack 100, the first fan-shaped plate 410 is fixed on the fixed column 110, the second fan-shaped plate 420 is rotatably arranged on the fixed column 110, and the fan-shaped central angles of the first fan-shaped plate 410 and the second fan-shaped plate 420 are smaller than 180 degrees, the first sector plate 410 and the second sector plate 420 are spliced to form a good product discharge port 430, further, the second sector plate 420 is driven to rotate by the second driving motor, so that the second sector plate 420 is separated from the first sector plate 410 to form a bad product discharge port 440, the second sector plate 420 rotates with the fixed column 110 as a center, the bottle cap limiting disc 500 is rotatably arranged on the fixed column 110 by the first driving motor, the bottle cap limiting disc 500 is circular, a plurality of bottle cap positioning through holes 510 are uniformly arranged on the bottle cap limiting disc 500, the diameter of each bottle cap positioning through hole 510 is larger than that of a bottle cap to be detected, so that the bottle cap to be detected can be placed in the bottle cap positioning through hole 510, and the bottle cap limiting disc 500 drives the bottle cap to be sorted to pass through an image acquisition area of the camera 630, moving towards the defective product discharge port 440 and then towards the non-defective product discharge port 430, electrically connecting the image acquisition processor 620 with the camera 630, arranging the placing rack 610 at one side of the placing tray, fixing the camera 630 and the image acquisition processor 620 on the placing rack 610, fixing the camera 630 above the space between the bottle cap feeding port and the defective product discharge port 440, so that the camera 630 can acquire image information of the bottle cap in the bottle cap positioning through hole 510 and transmit the image information of the bottle cap to the image acquisition processor 620, sorting the bottle cap into non-defective products or defective products by comparing the image information of the bottle cap with the image information set by the system, further arranging a defective product collection box 720 below the defective product discharge port 440, and arranging a non-defective product collection box 710 below the non-defective product discharge port 430, is convenient for uniform collection and treatment.
Illustratively, the present invention provides a sorting workbench for good bottle caps, which is used for sorting bottle caps, the bottle caps to be sorted can be conveyed on the conveying track 300 with uniform gaps by the vibrating disk 200, because the placing disk is provided with the bottle cap limiting disk 500, a plurality of bottle cap positioning through holes 510 are uniformly arranged on the edge of the bottle cap limiting disk 500, the bottle cap limiting disk 500 is driven by the first driving motor to rotate, the bottle caps to be sorted respectively enter the bottle cap positioning through holes 510, the fixation of the bottle caps in the detection process can be ensured, the influence on the detection result caused by the displacement of the bottle caps is avoided, furthermore, the camera 630 is fixed above the bottle cap limiting disk 500, the camera 630 transmits the image information of the bottle caps placed in the bottle cap positioning through holes 510 to the image collecting processor 620, the image acquisition processor 620 compares the bottle cap image information with information set by a system, and if the bottle cap is detected to be a defective bottle, the second fan-shaped plate 420 is driven to rotate by the second driving motor, so that the first fan-shaped plate 410 is separated from the second fan-shaped plate 420 to form a defective bottle outlet 440, and the defective bottle cap is sorted from the defective bottle outlet 440; if the bottle caps are detected to be good, the second driving motor does not drive the second sector plates 420 to rotate, so that the good bottle caps are sorted out from the good product discharge port 430 formed between the first sector plates 410 and the second sector plates 420.
Referring to fig. 5, in an embodiment, another implementation manner of the bottle cap limiting plate 500 is that a plurality of bottle cap positioning notches 520 are uniformly formed on the edge of the bottle cap limiting plate 500. Specifically, the plurality of bottle cap positioning notches 520 are uniformly formed in the edge of the bottle cap limiting disc 500, so that bottle caps to be sorted can be conveniently moved onto the bottle cap limiting disc 500, in order to further fix the positions of the bottle caps to be sorted and facilitate the collection of image information of the bottle caps to be detected by the camera 630, the arc-shaped limiting baffle plate 415 is arranged on the first fan-shaped plate 410 and the second fan-shaped plate 420, so that the bottle caps to be sorted can be limited in a space formed by the arc-shaped limiting baffle plate 415 and the bottle cap positioning notches 520, the influence on a detection result caused by the displacement of the bottle caps to be sorted is avoided, the bottle cap feeding port is formed in the arc-shaped limiting baffle plate 415 and is connected with the conveying track 300, and the bottle caps to be sorted can be more conveniently moved into the bottle cap positioning notches 520, the rotation direction of the bottle cap limiting disc 500 is from the bottle cap feeding port to the defective product discharging port 440 and then to the defective product discharging port 440, so that the defective product bottle caps and the non-defective product bottle caps can be separated.
In one embodiment, the good bottle cap product sorting workbench further includes: a cleaning mechanism, the cleaning mechanism comprising: the bottle cap limiting disc 500 is provided with a bottle cap limiting disc, and the blowing nozzle is arranged on the side wall of the bottle cap positioning through hole 510. Specifically, the blowing nozzles are arranged on the side walls of the bottle cap positioning through holes 510, and the fans are started to blow air to the bottle caps to be sorted, so that other impurities such as dust and the like adsorbed by static electricity in the caps of the bottle caps in the previous process can be effectively removed, the quality of the bottle caps and the product percent of pass are improved, and in another embodiment, the cleaning mechanisms can be arranged on two sides of the conveying track 300.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a bottle lid yields letter sorting workstation which characterized in that includes: the device comprises a rack, a conveying mechanism and a detection mechanism;
the conveying mechanism includes: vibration dish, delivery track, first driving motor, second driving motor and place the dish, the vibration dish sets up one side of frame, the discharge gate of vibration dish with delivery track's one end is connected, delivery track's the other end is connected place on the dish, it includes to place the dish: the bottle cap placing device comprises a rack, a first fan-shaped plate and a second fan-shaped plate, wherein the first fan-shaped plate and the second fan-shaped plate are arranged on the rack, a good product discharge port is formed by splicing the first fan-shaped plate and the second fan-shaped plate, a bottle cap limiting disc is arranged on a placing disc in a rotating mode, a plurality of bottle cap positioning through holes are uniformly formed in the edge of the bottle cap limiting disc, a first driving motor is used for driving the bottle cap limiting disc to rotate, and a second driving motor is used for driving the second fan-shaped plate to rotate to form a defective product discharge port;
the detection mechanism includes: the bottle cap limiting device comprises a placing frame, an image acquisition processor and a camera, wherein the camera and the image acquisition processor are fixed on the placing frame, the placing frame is arranged on one side of a placing plate, the image acquisition processor is in communication connection with a second driving motor, and the camera is fixed above a bottle cap limiting plate.
2. A good bottle cap sorting workbench according to claim 1, wherein a fixing column is provided on the rack, the first sector plate is fixed on the fixing column, the second sector plate is rotatably provided on the fixing column, and a central angle of a sector of the first sector plate and a central angle of a sector of the second sector plate are smaller than 180 degrees.
3. A good bottle cap sorting workbench according to claim 2, wherein a plurality of bottle cap positioning notches are uniformly arranged on the edge of the bottle cap limiting disc.
4. A good bottle cap sorting workbench according to claim 3, wherein the first sector plate and the second sector plate are provided with arc-shaped limiting baffles, the arc-shaped limiting baffles are provided with bottle cap feeding ports, and the bottle cap feeding ports are connected with the conveying track.
5. The sorting workbench for good bottle caps according to claim 4, wherein the rotation direction of the bottle cap limiting disc is from the bottle cap inlet to the defective product outlet and then to the defective product outlet.
6. A good bottle cap sorting workbench according to claim 4, wherein said camera is fixed above between said bottle cap inlet and said defective product outlet.
7. A good bottle cap product sorting workbench according to claim 1, wherein said good bottle cap product sorting workbench further comprises: a cleaning mechanism, the cleaning mechanism comprising: the bottle cap limiting disc comprises a blowing nozzle and a fan, wherein the fan is arranged on the bottle cap limiting disc, and the blowing nozzle is arranged on the side wall of the bottle cap positioning through hole.
8. A good bottle cap sorting workbench according to claim 7, wherein said cleaning mechanisms are disposed on both sides of said conveying track.
9. A good bottle cap sorting workbench according to claim 1, wherein said conveying track is a conveyor belt with micro-holes, and a suction fan is disposed under said conveyor belt.
10. A good bottle cap sorting workbench according to claim 1, wherein a good product collecting box is arranged below the good product outlet, and a good product collecting box is arranged below the good product outlet.
CN202020120838.5U 2020-01-19 2020-01-19 Bottle lid yields letter sorting workstation Active CN211613468U (en)

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CN202020120838.5U CN211613468U (en) 2020-01-19 2020-01-19 Bottle lid yields letter sorting workstation

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Application Number Priority Date Filing Date Title
CN202020120838.5U CN211613468U (en) 2020-01-19 2020-01-19 Bottle lid yields letter sorting workstation

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371528A (en) * 2020-11-18 2021-02-19 芜湖百恒精测智能科技有限公司 Disc screening device of bottle cap image vision screening machine
CN113426710A (en) * 2021-07-26 2021-09-24 苏州芒果树数字技术有限公司 Visual detection control system, sorting system and method, and aiming system and method
CN116984267A (en) * 2023-09-27 2023-11-03 江苏科瑞塑业有限公司 Sorting equipment for processing PET plastic bottle caps

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112371528A (en) * 2020-11-18 2021-02-19 芜湖百恒精测智能科技有限公司 Disc screening device of bottle cap image vision screening machine
CN113426710A (en) * 2021-07-26 2021-09-24 苏州芒果树数字技术有限公司 Visual detection control system, sorting system and method, and aiming system and method
CN116984267A (en) * 2023-09-27 2023-11-03 江苏科瑞塑业有限公司 Sorting equipment for processing PET plastic bottle caps
CN116984267B (en) * 2023-09-27 2023-12-15 江苏科瑞塑业有限公司 Sorting equipment for processing PET plastic bottle caps

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