CN211608183U - Pod threshing machine - Google Patents
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- CN211608183U CN211608183U CN201921451127.XU CN201921451127U CN211608183U CN 211608183 U CN211608183 U CN 211608183U CN 201921451127 U CN201921451127 U CN 201921451127U CN 211608183 U CN211608183 U CN 211608183U
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Abstract
本实用新型公开了一种豆荚脱粒机,包括支架、外壳、脱荚辊组件、脱荚机构和分拣机构;外壳安装在支架上,脱荚机构位于脱荚辊组件的下方;脱荚机构包括两根弧形边框、多根栅杆、第一齿轮、弧形齿条、第二齿轮和旋钮,栅杆的横截面呈椭圆形,栅杆的两端分别插入弧形边框内;栅杆的第一端头的圆轴上安装有第一齿轮,第一齿轮与弧形齿条啮合;第二齿轮位于弧形边框内部,第二齿轮与弧形齿条啮合,第二齿轮与旋钮固定连接。本实用新型的豆荚脱粒机采用截面为椭圆形的杆作为栅杆,并配置齿轮和齿条实现所有栅杆的同步旋转,使得豆荚脱粒机能够由用户自由调节间隙参数以适应不同尺寸的豆荚,显著提高豆荚脱粒机的实用性以及脱粒率。
The utility model discloses a pod thresher, which comprises a bracket, a shell, a depodization roller assembly, a depodization mechanism and a sorting mechanism; the outer shell is mounted on the bracket, and the depodization mechanism is located below the depodization roller assembly; the depodization mechanism comprises: Two arc-shaped frames, a plurality of grid rods, a first gear, an arc-shaped rack, a second gear and a knob. A first gear is installed on the circular shaft of the first end, and the first gear is engaged with the arc-shaped rack; the second gear is located inside the arc-shaped frame, the second gear is engaged with the arc-shaped rack, and the second gear is fixedly connected with the knob . The pod thresher of the utility model adopts a rod with an oval cross section as the grid rod, and is equipped with gears and racks to realize the synchronous rotation of all grid rods, so that the pod thresher can be freely adjusted by the user to adjust the gap parameters to adapt to pods of different sizes, Significantly improves the usability and threshing rate of the pod thresher.
Description
技术领域technical field
本实用新型涉及农业设备领域,尤其涉及一种豆荚脱粒机。The utility model relates to the field of agricultural equipment, in particular to a bean pod thresher.
背景技术Background technique
在当前,小型豆荚脱粒机具有体积小、价格低的特点,一般被豆类种植农户、科研单位用来进行小批量的豆荚脱粒。现有技术中的小型豆荚脱粒机多数与公告号为CN208676305U的中国专利《豆类剥壳机》所披露的结构类似,基本原理是将豆荚放置在剥壳辊子组件与剥壳机构之间反复搓揉,使得豆粒与豆壳分离,豆粒和豆壳均从剥壳机构的缝隙中漏出。在实际应用中,这类小型豆荚脱粒机普遍具有销量不足的缺点,根本原因在于剥壳机构中具有一排均匀分布的栅杆,这些栅杆之间的间隙是固定不变的,这种固定尺寸的间隙只能对特定尺寸的豆荚具有良好的脱粒率,一旦用户种植的豆类品种发生变化、豆荚尺寸改变之后,脱粒机的脱粒率将明显下降。作为普通的种植农户不可能为不同品种的豆类配置不同的脱粒机,这就导致了小型豆荚脱粒机既不能受到小规模经营农户的欢迎,也不会被大型豆类加工厂采购。At present, small pod threshers have the characteristics of small size and low price, and are generally used by bean farmers and scientific research units to thresh small batches of pods. Most of the small pod threshers in the prior art are similar to the structure disclosed in the Chinese patent "Bean Sheller" with the publication number CN208676305U. The basic principle is to place the pods between the shelling roller assembly and the shelling mechanism. Kneading, so that the bean grains and the bean shell are separated, and both the bean grain and the bean shell leak out from the gap of the shelling mechanism. In practical applications, such small pod threshers generally have the disadvantage of insufficient sales. The fundamental reason is that the shelling mechanism has a row of evenly distributed grid bars, and the gap between these grid bars is fixed. The gap in size can only have a good threshing rate for pods of a certain size. Once the variety of beans grown by the user changes and the size of the pods changes, the threshing rate of the thresher will decrease significantly. As ordinary farmers, it is impossible to configure different threshers for different varieties of beans, which leads to the fact that small pod threshers cannot be welcomed by small-scale farmers, nor purchased by large-scale bean processing factories.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种豆荚脱粒机,使得栅杆之间的间隙能够调节,以适应不同尺寸的豆荚脱粒,提高豆荚脱粒机的适用范围。The technical problem to be solved by the utility model is to provide a pod thresher, so that the gap between the grid bars can be adjusted so as to adapt to the pod threshing of different sizes and improve the applicable range of the pod thresher.
为解决上述技术问题,本实用新型采用的技术方案为:一种豆荚脱粒机,包括支架、外壳、脱荚辊组件、脱荚机构和分拣机构;In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is: a pod thresher, including a bracket, a shell, a pod removal roller assembly, a pod removal mechanism and a sorting mechanism;
外壳安装在支架上,外壳内设置有容纳腔;The shell is installed on the bracket, and the shell is provided with a accommodating cavity;
脱荚辊组件和脱荚机构均安装在容纳腔内,脱荚机构位于脱荚辊组件的下方,脱荚机构与脱荚辊组件之间形成用于搓揉豆荚的间隙;Both the depodization roller assembly and the depodization mechanism are installed in the accommodating cavity, the depodization mechanism is located below the depodization roller assembly, and a gap for kneading the pods is formed between the depodization mechanism and the depodization roller assembly;
脱荚机构包括两根弧形边框、多根栅杆、第一齿轮、弧形齿条、第二齿轮和旋钮,栅杆的横截面呈椭圆形,栅杆的两端设置有圆轴,栅杆的两端分别插入弧形边框内,弧形边框内部中空,所有栅杆彼此平行并且沿着弧形边框的长度方向均匀分布;栅杆的第一端头的圆轴上安装有第一齿轮,弧形齿条位于弧形边框内部,第一齿轮与弧形齿条啮合;第二齿轮位于弧形边框内部,第二齿轮与弧形齿条啮合,第二齿轮与旋钮固定连接,旋钮位于弧形边框的外部;The pod removal mechanism includes two arc-shaped frames, a plurality of grid rods, a first gear, an arc-shaped rack, a second gear and a knob. Both ends of the rod are inserted into the arc-shaped frame respectively, the interior of the arc-shaped frame is hollow, all the grid bars are parallel to each other and evenly distributed along the length direction of the arc-shaped frame; a first gear is installed on the circular shaft of the first end of the grid rod , the arc-shaped rack is located inside the arc-shaped frame, the first gear meshes with the arc-shaped rack; the second gear is located inside the arc-shaped frame, the second gear meshes with the arc-shaped rack, the second gear is fixedly connected with the knob, and the knob is located in the outside of the curved border;
分拣机构安装在外壳的下方。The sorting mechanism is installed under the housing.
通过旋钮可以驱动第二齿轮旋转,第二齿轮驱动弧形齿条旋转一定角度,弧形齿条驱动所有第一齿轮同步旋转,进而实现所有栅杆自转一定的角度;由于栅杆的截面呈椭圆形,自转之后相邻栅杆之间的间隙将发生变化,以便适应不同尺寸的豆荚。The second gear can be driven to rotate by the knob, the second gear drives the arc-shaped rack to rotate at a certain angle, and the arc-shaped rack drives all the first gears to rotate synchronously, thereby realizing a certain angle of rotation of all the grid bars; because the section of the grid bars is elliptical After rotation, the gap between adjacent grid bars will change to accommodate pods of different sizes.
进一步的,所述栅杆的第一端头的圆轴上套有两个轴承,两个轴承分别位于第一齿轮两侧;栅杆的第二端头的圆轴上套有至少一个轴承;轴承用于减少栅杆与弧形边框之间的摩擦;对于本实用新型的豆荚脱粒机而言,两个弧形边框只需要择其一在内部安装弧形齿条即可。Further, two bearings are sleeved on the circular shaft of the first end of the grid rod, and the two bearings are respectively located on both sides of the first gear; at least one bearing is sleeved on the circular shaft of the second end of the grid rod; The bearing is used to reduce the friction between the grid rod and the arc-shaped frame; for the pod thresher of the present invention, only one of the two arc-shaped frames needs to be installed inside the arc-shaped rack.
进一步的,所述栅杆的第一端头和第二端头的圆轴上均套有O形圈,O形圈紧贴弧形边框的开孔处,O形圈用于实现弧形边框的密封,保护弧形边框内部的第一齿轮、弧形齿条、第二齿轮和轴承。Further, an O-ring is sleeved on the circular shaft of the first end and the second end of the grid rod, the O-ring is close to the opening of the arc-shaped frame, and the O-ring is used to realize the arc-shaped frame. The seal protects the first gear, the arc rack, the second gear and the bearing inside the arc frame.
具体的,所述旋钮和第二齿轮通过短轴连接,第二齿轮通过平键固定在短轴上,短轴的末端设置有垫片、垫环和卡簧。Specifically, the knob and the second gear are connected by a short shaft, the second gear is fixed on the short shaft by a flat key, and the end of the short shaft is provided with a washer, a backing ring and a circlip.
进一步的,所述旋钮上设置有锁紧螺钉,锁紧螺钉用于锁紧旋钮,进而锁定齿条和所有的栅杆,避免栅杆在工作过程中产生自转。Further, the knob is provided with a locking screw, and the locking screw is used to lock the knob, thereby locking the rack and all the grid bars, so as to prevent the grid bars from rotating during the working process.
具体的,所述分拣机构包括豆粒通道、豆壳通道和风机,豆粒通道与豆壳通道交叉,豆粒通道竖直设置,豆粒通道的顶部连通外壳的底部;豆壳通道的一端安装风机,另一端为豆壳排料口;豆粒的破碎的豆壳从豆粒通道下落,豆壳在中途被风机产生的气流吹入豆壳通道,再从豆壳排料口排出,实现豆粒和豆壳的分离。Specifically, the sorting mechanism includes a bean channel, a bean shell channel, and a fan, the bean channel intersects with the bean shell channel, the bean channel is vertically arranged, and the top of the bean channel is connected to the bottom of the shell; one end of the bean channel is installed with a fan, and the other One end is the bean shell discharge port; the broken bean shell of the bean granules falls from the bean granule channel, the bean shell is blown into the bean shell channel by the airflow generated by the fan in the middle, and then discharged from the bean shell discharge port to realize the separation of the bean granule and the bean shell .
进一步的,所述豆壳通道倾斜设置,风机安装在豆壳通道较低的一端;倾斜的豆壳通道有助于被气流吹入豆壳通道的豆粒重新滚落回豆粒通道。Further, the bean shell channel is inclined and the fan is installed at the lower end of the bean shell channel; the inclined bean shell channel helps the beans blown into the bean shell channel by the airflow to roll back to the bean shell channel again.
具体的,所述脱荚辊组件包括驱动器、中心辊和钉齿,驱动器驱动中心辊旋转,钉齿排布在中心辊的表面;一般情况下驱动器采用电机,电机与中心辊之间采用皮带轮和皮带传动。Specifically, the depod roller assembly includes a driver, a center roller and spikes, the driver drives the center roller to rotate, and the spikes are arranged on the surface of the center roller; in general, a motor is used as the driver, and a pulley and a pulley are used between the motor and the center roller. Belt drive.
有益效果:本实用新型的豆荚脱粒机采用截面为椭圆形的杆作为栅杆,并配置齿轮和齿条实现所有栅杆的同步旋转,达到改变栅杆之间的间隙的目的;使得豆荚脱粒机能够由用户自由调节间隙参数以适应不同尺寸的豆荚,显著提高豆荚脱粒机的实用性以及脱粒率。Beneficial effects: The pod thresher of the present utility model adopts a rod with an oval cross section as the grid rod, and configures gears and racks to realize the synchronous rotation of all grid rods, so as to achieve the purpose of changing the gap between the grid rods; The gap parameters can be freely adjusted by the user to adapt to pods of different sizes, which significantly improves the practicability and threshing rate of the pod thresher.
附图说明Description of drawings
图1是实施例1豆荚脱粒机的结构图。Fig. 1 is a structural diagram of a pod thresher in Example 1.
图2是实施例1中脱荚机构的结构图。FIG. 2 is a structural diagram of the pod removal mechanism in Example 1. FIG.
图3是脱荚机构的剖面图。Figure 3 is a cross-sectional view of the depod mechanism.
图4是图3的A放大图。FIG. 4 is an enlarged view of A of FIG. 3 .
图5是图3的B放大图。FIG. 5 is an enlarged view of B of FIG. 3 .
图6是图4的A-A剖视图。FIG. 6 is a cross-sectional view taken along line A-A of FIG. 4 .
图7是图6的C放大图。FIG. 7 is an enlarged view of C in FIG. 6 .
图8是图7的B-B剖视图。FIG. 8 is a B-B cross-sectional view of FIG. 7 .
图9是脱荚机构调整间隙后的状态图。FIG. 9 is a state diagram of the pod removal mechanism after adjusting the gap.
其中:1、支架;2、外壳;201、料斗;3、脱荚辊组件;301、中心辊;302、钉齿;4、脱荚机构;401、弧形边框;402、栅杆;4021、圆轴;4022、第一端头;4023、第二端头;403、第一齿轮;404、弧形齿条;405、第二齿轮;406、旋钮;407、轴承;408、O形圈;409、短轴;410、垫片;411、垫环;412、卡簧;413、锁紧螺钉;5、分拣机构;501、豆粒通道;502、豆壳通道;503、风机。Among them: 1, bracket; 2, shell; 201, hopper; 3, depod roller assembly; 301, center roller; 302, nail teeth; 4, depod mechanism; 401, arc frame; 402, grid rod; 4021, Round shaft; 4022, first end; 4023, second end; 403, first gear; 404, arc-shaped rack; 405, second gear; 406, knob; 407, bearing; 408, O-ring; 409, short shaft; 410, gasket; 411, gasket; 412, circlip; 413, locking screw; 5, sorting mechanism; 501, bean channel; 502, bean shell channel; 503, fan.
具体实施方式Detailed ways
下面结合具体实施方式对本实用新型作进一步详细说明。The present utility model will be further described in detail below in conjunction with the specific embodiments.
实施例1Example 1
如图1所示,本实施例的豆荚脱粒机,包括支架1、外壳2、脱荚辊组件3、脱荚机构4和分拣机构5;As shown in FIG. 1 , the pod thresher of this embodiment includes a
外壳2安装在支架1上,外壳2内设置有圆筒形的容纳腔;The
脱荚辊组件3和脱荚机构4均安装在容纳腔内,脱荚机构4位于脱荚辊组件3的下方,脱荚机构4与脱荚辊组件3之间形成用于搓揉豆荚的间隙;Both the depodization roller assembly 3 and the
脱荚辊组件3包括电机、皮带轮、中心辊301和钉齿302,电机通过皮带轮驱动中心辊301旋转,钉齿302排布在中心辊301的表面;The depod roller assembly 3 includes a motor, a pulley, a
如图2至图8所示,脱荚机构4包括两根弧形边框401、多根栅杆402、第一齿轮403、弧形齿条404、第二齿轮405和旋钮406,栅杆402的横截面呈椭圆形,栅杆402的两端设置有圆轴4021,栅杆402的两端分别插入弧形边框401内,弧形边框401内部中空,所有栅杆402彼此平行并且沿着弧形边框401的长度方向均匀分布;栅杆402的第一端头4022的圆轴4021上安装有第一齿轮403,弧形齿条404位于弧形边框401内部,第一齿轮403与弧形齿条404啮合;栅杆402的第一端头4022的圆轴4021上套有两个轴承407和一个O形圈408,两个轴承407分别位于第一齿轮403两侧,O形圈408紧贴弧形边框401的开孔处;栅杆402的第二端头4023的圆轴4021上也对应的套有两个轴承407和一个O形圈408,但是第二端头4023的圆轴4021上不设置齿轮;As shown in FIGS. 2 to 8 , the
如图6至图8所示,第二齿轮405位于弧形边框401内部,第二齿轮405与弧形齿条404啮合,旋钮406位于弧形边框401的外部,旋钮406和第二齿轮405通过短轴409连接,第二齿轮405通过平键固定在短轴409上,短轴409的末端设置有垫片410、垫环411和卡簧412;旋钮406上设置有锁紧螺钉413,锁紧螺钉413用于锁紧旋钮406;As shown in FIGS. 6 to 8 , the
分拣机构5包括豆粒通道501、豆壳通道502和风机503,豆粒通道501与豆壳通道502交叉,豆粒通道501竖直设置,豆粒通道501的顶部连通外壳2的底部;豆壳通道502倾斜设置,风机503安装在豆壳通道502较低的一端,另一端为豆壳排料口。The
本实施例豆荚脱粒机的基本工作流程是:用户将采摘的豆荚从外壳2的料斗201投入,豆荚在图1所示的钉齿302与栅杆402之间被反复搓揉实现豆粒与豆壳分离,豆粒和破碎的豆壳从栅杆402的间隙向下漏出至豆粒通道501,豆壳在中途被风机503产生的气流吹入豆壳通道502,再从豆壳排料口排出,实现豆粒和豆壳的分离。The basic work flow of the pod thresher in this embodiment is: the user puts the picked pods from the
本实施例豆荚脱粒机的优势是:用户可以通过旋钮406驱动图6和图7中所示的第二齿轮405旋转,第二齿轮405驱动弧形齿条404旋转一定角度,弧形齿条404驱动所有第一齿轮403同步旋转,进而实现所有栅杆402自转一定的角度;由于栅杆402的截面呈椭圆形,自转之后相邻栅杆402之间的间隙将发生变化,以便适应不同尺寸的豆荚,其中,图9所示的为所有栅杆402发生自转后的状态图。The advantage of the pod thresher in this embodiment is that the user can drive the
虽然说明书中对本实用新型的实施方式进行了说明,但这些实施方式只是作为提示,不应限定本实用新型的保护范围。在不脱离本实用新型宗旨的范围内进行各种省略、置换和变更均应包含在本实用新型的保护范围内。Although the embodiments of the present invention are described in the specification, these embodiments are only used as hints and should not limit the protection scope of the present invention. Various omissions, substitutions and changes within the scope of not departing from the spirit of the present invention should be included in the protection scope of the present invention.
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CN110771921A (en) * | 2019-09-03 | 2020-02-11 | 农业农村部南京农业机械化研究所 | A pod thresher |
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CN110771921A (en) * | 2019-09-03 | 2020-02-11 | 农业农村部南京农业机械化研究所 | A pod thresher |
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