CN211594078U - Optical fiber quartz substrate storage and feeding device - Google Patents
Optical fiber quartz substrate storage and feeding device Download PDFInfo
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- CN211594078U CN211594078U CN202020118621.0U CN202020118621U CN211594078U CN 211594078 U CN211594078 U CN 211594078U CN 202020118621 U CN202020118621 U CN 202020118621U CN 211594078 U CN211594078 U CN 211594078U
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Abstract
Optical fiber quartz substrate stores loading attachment, its characterized in that pushes away the material module including pushing away, the storage module, the fixed module of base plate, base plate propelling movement module, storage propelling movement module, casting die module, wherein push away material module lateral shifting and be close to the storage module, send quartz substrate one by one to the fixed module of base plate in the storage module, casting die module fixes the quartz substrate gesture on the fixed module of base plate, the action of base plate propelling movement module makes the fixed module of base plate realize vertical back-and-forth movement, the action of storage propelling movement module makes the storage module realize vertical movement and reciprocate. The utility model discloses a push away material module, storage module, the fixed module of base plate, special vertical and horizontal connection between casting die module four, make a large amount of quartz substrate carry the base plate fixed position one by one high-efficiently, can not bumped badly again to enable it and strictly keep the gesture fixed in the technology production process, avoid making the course of technology make mistakes because of the gesture changes and lead to the waste product to produce, the device design benefit, excellent performance, easy operation, the precision is high.
Description
Technical Field
The utility model discloses loading attachment is stored to optic fibre quartz substrate belongs to the brand-new technique in the manufacturing production field to optic fibre quartz substrate among the industrial production.
Background
The quartz substrate is made of quartz material, is a transparent, fragile, millimeter-sized, cylindrical half-open strip-shaped device, and is an important component of an optical fiber coupler of a communication device. The long-strip optical fiber is subjected to multiple process fitting in the quartz substrate carrier to form optical fiber couplers with various functions, such as standard couplers, star/tree couplers, wavelength multiplexers and the like. Therefore, in the fusion-draw production process of the optical fiber coupler, the handling, storage and feeding of the quartz substrate are indispensable links. Due to the limitation of automation level achieved by the prior art, the common practice in the industry is to manually place quartz substrates one by one in a semi-automatic workbench fixed track groove, then push a track to advance to send the quartz substrates to a process fitting area, then manually complete a coupling drawing process of an optical fiber device under the assistance of a microscope, and finally manually take out the quartz substrates processed by the process. The conventional dimension length of the quartz substrate for the communication device is about 15-30 mm, the diameter is about 0.8-1.5 mm, the artificial yield of the optical fiber coupler is 7-12/h (including fitting process steps), the production capacity requirement is met by matching a large number of operators to work in parallel at present, but because the quartz substrate has small volume, light weight, easy damage and easy loss, and the fine operations have high requirements on the quality of workers, the training difficulty is high, the period is long, the method has the advantages of strong dependence on skilled workers, unstable defective product rate and low efficiency, is a serious bottleneck influencing the production rhythm of optical fiber communication devices, particularly optical fiber couplers, and restricting the improvement of industrial capacity in the current society that the labor cost is increased day by day and the labor force is in shortage, and urgently needs the full-automatic optical fiber quartz substrate storage and feeding technology and equipment with high speed, high strength and high yield.
Disclosure of Invention
In order to solve the problem, the utility model provides a loading attachment is stored to optic fibre quartz substrate. An object of the utility model is to provide a accomplish the full automatization solution that big batch optic fibre quartz substrate stored and material loading fast, accurately, undamaged ground, high-efficiently.
The technical scheme of the utility model is that: optical fiber quartz substrate stores loading attachment, its characterized in that pushes away the material module including pushing away, the storage module, the fixed module of base plate, base plate propelling movement module, storage propelling movement module, casting die module, wherein push away material module lateral shifting and be close to the storage module, send the quartz substrate in the storage module to the fixed module of base plate one by one, the casting die module is fixed the quartz substrate gesture on the fixed module of base plate, the action of base plate propelling movement module makes the fixed module of base plate realize vertical back-and-forth movement, the action of storage propelling movement module makes the storage module realize vertical movement and reciprocate.
The material pushing module comprises a material pushing electric cylinder, a push rod and a reference position block.
The substrate fixing module comprises a fixing mold and a vacuum adsorption block.
The material storage and pushing module can move longitudinally and vertically, the longitudinal movement is driven by the Y-axis material storage and pushing electric cylinder, and the vertical movement is driven by the Z-axis material storage and pushing electric cylinder; and the Y-axis storage pushing electric cylinder and the Z-axis storage pushing electric cylinder are respectively provided with an installation fixing plate.
The substrate pushing module can move longitudinally and is driven by the substrate pushing electric cylinder.
The pressing piece module consists of a stroke cylinder and a pressing piece block.
The material pushing module is connected with the Y-axis material storing and pushing module fixing plate to determine the motion reference position of the device.
Compared with the prior art, the utility model discloses beneficial effect lies in:
the utility model designs a full-automatic optical fiber quartz substrate storage and feeding device aiming at a transparent, fragile, small-sized, ultra-thin and semi-open strip-shaped quartz substrate, and a large number of quartz substrates are efficiently conveyed to a substrate fixing position one by one without damaging the quartz substrate through special accurate longitudinal and transverse connection among a material pushing module, a material storage module and a substrate fixing module; through the combined action of the pressing piece module and the substrate fixing module, the fine quartz substrate which is flexible and easy to change in position strictly keeps the posture fixed in the process of production, and waste products caused by errors in the process due to the posture change are avoided.
The device has the characteristics of accurate transmission positioning, high transmission efficiency, large storage quantity and the like, can greatly reduce the repeated labor of workers and the dependence on the workers, and can also reduce the damage rate of quartz substrate materials.
Under the cooperation of the ingenious device, the efficiency of the production line of the fused biconical taper process of the optical fiber coupler is greatly improved, the yield of the original semi-automatic fused biconical taper production mode of manually feeding the optical fiber quartz substrate is 12 pieces per hour per person, the yield is 50 pieces per hour after the full-automatic mode is introduced, and one set of device can replace 4 workers to operate simultaneously.
The utility model relates to a feeding device is stored to design benefit, excellent performance, convenient and practical's full-automatic optic fibre quartz substrate, and easy operation, the precision is high.
Drawings
Fig. 1 is a front view 1 of the present invention;
fig. 2 is another perspective front view of the present invention;
fig. 3 is a top view of the present invention;
fig. 4 is a front view of the present invention;
fig. 5 is a right side view of the present invention;
fig. 6 is a left side view of the present invention;
fig. 7 shows a quartz substrate according to the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The utility model discloses an implementation scheme sketch map is as shown in FIG. 1, loading attachment is stored to optic fibre quartz substrate, its characterized in that is including pushing away material module 1, storage module 2, base plate fixed module 3, base plate propelling movement module 4, storage propelling movement module 5, casting die module 6, wherein push away material module 1) lateral shifting is close to storage module 2, quartz substrate 7 in storage module 2 is sent to base plate fixed module 3 one by one on, casting die module 6 is fixed the 7 gestures of quartz substrate on the fixed module 3 of base plate, base plate propelling movement module 4 moves and makes the fixed module 3 realization of base plate longitudinal back-and-forth movement, storage propelling movement module 5 moves and makes storage module 1 realize longitudinal movement and reciprocate.
The material pushing module 1 comprises a material pushing electric cylinder 11, a push rod 12 and a reference position block 13.
The substrate fixing module 3 includes a fixing mold 31 and a vacuum suction block 32.
Specifically, the pushing electric cylinder moves horizontally to drive the push rod to advance, the quartz substrate stored in the material storage module is pushed out towards the substrate fixing module and sent to the fixing die groove of the substrate fixing module, and the quartz substrate is accurately positioned in the moving process and cannot be damaged.
The material storage pushing module 5 can move longitudinally and move up and down, the longitudinal movement is driven by a Y-axis material storage pushing electric cylinder 51, and the up and down movement is driven by a Z-axis material storage pushing electric cylinder 52; and the Y-axis storage pushing electric cylinder 51 and the Z-axis storage pushing electric cylinder 52 are respectively provided with an installation fixing plate.
Specifically, when feeding to the substrate fixing module is completed on the current quartz substrate, the material storage pushing module drives the material storage module to move vertically and vertically, so that the relative position of the material storage module and the material pushing module is changed to the position of the next quartz substrate, and feeding of the next workpiece is performed.
The substrate pushing module 4 is movable in the longitudinal direction and driven by a substrate pushing cylinder 41.
The pressing member module 61 is composed of a stroke cylinder 61 and a pressing member block 62.
Specifically, the pressing member module moves downwards to the upper part of the substrate fixing mold to keep the quartz substrate in a processed angle.
The material pushing module 1 is connected with a fixing plate of the Y-axis material storing and pushing module 51 to determine the motion reference position of the device.
Preferably, when the pushing module, the storage module and the substrate fixing module move simultaneously, in order to avoid serious relative deviation of relative positions, a movement reference position is set, so that the device always keeps a mutual reference datum point.
It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (7)
1. Optical fiber quartz substrate stores loading attachment, its characterized in that pushes away the material module including pushing away, the storage module, the fixed module of base plate, base plate propelling movement module, storage propelling movement module, casting die module, wherein push away material module lateral shifting and be close to the storage module, send the quartz substrate in the storage module to the fixed module of base plate one by one, the casting die module is fixed the quartz substrate gesture on the fixed module of base plate, the action of base plate propelling movement module makes the fixed module of base plate realize vertical back-and-forth movement, the action of storage propelling movement module makes the storage module realize vertical movement and reciprocate.
2. The optical fiber quartz substrate storage and feeding device of claim 1, wherein the pushing module comprises a pushing electric cylinder, a pushing rod and a reference position block.
3. The optical fiber quartz substrate storage and feeding device according to claim 1, wherein the substrate fixing module comprises a fixing mold and a vacuum adsorption block.
4. The optical fiber quartz substrate storage and feeding device according to claim 1, wherein the storage pushing module is capable of moving longitudinally and moving up and down, the longitudinal movement is driven by a Y-axis storage pushing electric cylinder, and the up-and-down movement is driven by a Z-axis storage pushing electric cylinder; and the Y-axis storage pushing electric cylinder and the Z-axis storage pushing electric cylinder are respectively provided with an installation fixing plate.
5. The optical fiber quartz substrate storage and feeding device of claim 1, wherein the substrate pushing module is capable of moving longitudinally and driven by a substrate pushing cylinder.
6. The optical fiber quartz substrate storage and feeding device according to claim 1, wherein the pressing member module is composed of a stroke cylinder and a pressing member block.
7. The optical fiber quartz substrate storage and feeding device as claimed in claim 1, wherein the pushing module is connected to the fixing plate of the Y-axis storage pushing module to determine a device motion reference position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020118621.0U CN211594078U (en) | 2020-01-18 | 2020-01-18 | Optical fiber quartz substrate storage and feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020118621.0U CN211594078U (en) | 2020-01-18 | 2020-01-18 | Optical fiber quartz substrate storage and feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211594078U true CN211594078U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020118621.0U Active CN211594078U (en) | 2020-01-18 | 2020-01-18 | Optical fiber quartz substrate storage and feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211594078U (en) |
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2020
- 2020-01-18 CN CN202020118621.0U patent/CN211594078U/en active Active
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