CN211591166U

CN211591166U - Automatic ultrasonic water gap machining system

Info

Publication number: CN211591166U
Application number: CN201922288338.2U
Authority: CN
Inventors: 夏林峰
Original assignee: Zhuhai Seikawa Products Co ltd
Current assignee: Zhuhai Seikawa Products Co ltd
Priority date: 2019-12-17
Filing date: 2019-12-17
Publication date: 2020-09-29
Anticipated expiration: 2029-12-17

Abstract

The utility model aims at providing an efficiency that the mouth of a river was got rid of to the product of waiting to process injection moulding can be effectively improved, product quality, reduction in production cost's ultrasonic wave mouth of a river processing automation system is improved. The utility model discloses ultrasonic wave mouth of a river processing automation system includes the frame, supporting component, ultrasonic wave generating device, the subassembly is got to the mouth of a river clamp, have both ends opening and the fixed appearance material chamber that sets up in the frame, be located the placer that holds the material intracavity, horizontal migration control mechanism and the vertical mobility control mechanism of setting on supporting component, the mouth of a river discharge gate has been seted up in the frame in the position that the chamber was held to the neighbouring, ultrasonic wave generating device is located the placer, the placer can place and treat the processing product, horizontal mobility control mechanism control supporting component is at mouth of a river discharge gate and hold reciprocal horizontal migration between the material chamber, vertical mobility control mechanism control mouth of a river clamp gets the subassembly and moves in vertical direction, the mouth of a river. The utility model discloses can be applied to injection moulding product production and processing technical field.

Description

Automatic ultrasonic water gap machining system

Technical Field

The utility model belongs to the technical field of the injection moulding product production and processing technique and specifically relates to an automatic system for ultrasonic water gap processing is related to.

Background

With the increasing requirements on plastic injection products, the requirements on the processing quality of the cut surface of the product after the nozzle is cut off are also increasing, and in an injection production site, more than one person usually assists the nozzle removal operation for each machine. With the development of the times, the labor cost is increased and the factory production safety is higher and higher, the production efficiency and the production quality are urgently required to be ensured through automatic production, the production cost is reduced, and the safety of a production field is improved.

In the existing production, ultrasonic high-frequency vibration is adopted to shake down the product from the runner, so that the purpose of cutting off the water gap is achieved, the water gap residue is small, the product quality is good, meanwhile, the water gap is not cut by hands with scissors, the safety is improved, and the efficiency is high. The existing method is that products are collected and concentrated, ultrasonic semi-automatic equipment is adopted, products to be processed are taken manually and placed into the equipment, the products are separated from a water gap, the water gap is taken out and placed in a recovery box, although the production efficiency is improved to a certain extent, the production quality is good, the water gap is removed manually, the efficiency is far away from the production requirement, and the labor cost cannot be reduced.

Disclosure of Invention

In order to realize the utility model discloses a main objective, the utility model provides an automatic system of ultrasonic wave mouth of a river processing for the automation of injection moulding product mouth of a river runner is got rid of, aims at improving the efficiency that treats the processing product and get rid of the mouth of a river, improves production efficiency, reduction in production cost and improves production product quality.

In order to realize the utility model discloses a main objective, the technical scheme that ultrasonic wave mouth of a river processing automation system adopted is: the automatic ultrasonic water gap processing system comprises a rack, an ultrasonic generating device, a water gap clamping assembly, a material containing cavity, a placing device, a horizontal movement control mechanism, a vertical movement control mechanism and a supporting assembly, wherein the material containing cavity is provided with openings at two ends and is fixedly arranged on the rack, a water gap discharge port is formed in the position, close to the material containing cavity, of the rack, the placing device is positioned in the material containing cavity, the ultrasonic generating device is positioned in the placing device, the placing device can place a product to be processed, the product to be processed comprises a water gap and a product, the horizontal movement control mechanism is arranged on the rack and controls the supporting assembly to reciprocate and horizontally move between the water gap discharge port and the material containing cavity, and the vertical movement control mechanism and the water gap clamping assembly are respectively arranged on the supporting assembly, the vertical movement control mechanism controls the water gap clamping assembly to move in the vertical direction, and the water gap clamping assembly can clamp the water gap.

It is thus clear that, ultrasonic wave mouth of a river processing automation system is provided with the frame, ultrasonic wave generating device, the subassembly is got to the mouth of a river clamp, hold the material chamber, a placement device, horizontal migration control mechanism, vertical mobility control mechanism and supporting component, can realize getting the mouth of a river clamp after putting into the placement device, horizontal migration control mechanism control mouth of a river clamp gets the subassembly and moves to holding material chamber top, vertical mobility control mechanism gets the subassembly with the mouth of a river clamp and moves down, the mouth of a river in the subassembly is got to the mouth of a river clamp and is cliied the product of treating the processing product, ultrasonic wave generating device work, will treat the product shake in the processing product, drop to holding the material intracavity, vertical mobility control mechanism drives the mouth of a river clamp and gets the subassembly and shift up, horizontal migration control mechanism will press from both sides the. Thereby realized treating the product mouth of a river of processing and got rid of the automation and gone on, improved production efficiency, need not artifical the intervention in the production process, reduced manufacturing cost, adopted the ultrasonic wave processing mouth of a river, product quality is good and stable.

The further scheme is that a guide rail is arranged on the rack, and the supporting assembly comprises a sliding block which is movably matched with the guide rail.

According to a further scheme, the supporting assembly further comprises a top plate, an upright post and a fixed seat, the sliding block is arranged on the bottom surface of the fixed seat, two ends of the upright post are respectively fixed on the fixed seat and the top plate, the vertical movement control mechanism is installed on the top plate, and the water gap clamping assembly is located below the top plate.

According to a further scheme, the water gap clamping assembly comprises a clamping jaw assembly, a drive plate, a fixing plate and a sliding sleeve, the clamping jaw assembly is fixedly arranged on the lower surface of the fixing plate, the fixing plate is fixed on the lower surface of the drive plate, the sliding sleeve is fixedly arranged on the drive plate, the sliding sleeve is provided with a through hole, a stand column penetrates through the through hole, the vertical movement control mechanism controls the drive plate to move in the vertical direction, and the clamping jaw assembly can clamp the water gap.

In a further aspect, the jaw assembly includes a first jaw arm, a second jaw arm, and a jaw drive arrangement that controls the first jaw arm and the second jaw arm to move toward or away from each other simultaneously.

In a further aspect, the clamping surfaces of the first claw arm and the second claw arm are provided with saw-toothed protrusions.

According to a further scheme, the automatic ultrasonic water gap processing system further comprises a product discharge port, the product discharge port is located on the side face of the rack, and the material containing cavity is communicated with the product discharge port through a hose.

In a further aspect, the top surface of the material containing cavity is higher than the top surface of the placing device in the vertical direction.

In a further scheme, the vertical movement control mechanism and the horizontal movement control mechanism are both air cylinders.

According to a further scheme, the automatic ultrasonic water gap processing system further comprises a manipulator, the manipulator is fixedly arranged on the rack, and the free end of the manipulator can clamp the product to be processed and is placed on the placing device.

Drawings

Fig. 1 is a structural diagram of an automatic system for processing an ultrasonic nozzle according to an embodiment of the present invention;

fig. 2 is a structural diagram of a clamping jaw assembly in an embodiment of the automatic ultrasonic nozzle processing system of the present invention;

fig. 3 is a structural diagram of a nozzle clamping assembly above a material accommodating chamber in an embodiment of an automatic ultrasonic nozzle processing system of the present invention;

fig. 4 is a structural diagram of a hose in an embodiment of the automatic ultrasonic nozzle processing system of the present invention;

fig. 5 is a structural diagram of a manipulator in an embodiment of the automatic ultrasonic nozzle processing system of the present invention.

Detailed Description

As shown in fig. 1 to 5, this embodiment specifically discloses an automatic ultrasonic nozzle processing system, which includes a frame 1, an ultrasonic generating device 2, a nozzle clamping assembly 3, a material containing cavity 4, a placing device 5, a horizontal movement control mechanism 6, a vertical movement control mechanism 8, a support assembly 7, a product discharge port 12, and a manipulator 14, where the material containing cavity 4 has two open ends and is fixedly disposed on the frame 1, the frame 1 has a nozzle discharge port 10 at a position adjacent to the material containing cavity 4, the placing device 5 is located in the material containing cavity 4, and in a vertical direction, a top surface of the material containing cavity 4 is higher than a top surface of the placing device 5, the ultrasonic generating device 2 is located in the placing device 5, and the placing device 5 can place a product to be processed, where the product to be processed includes a nozzle 11 and a product, the horizontal movement control mechanism 6 is arranged on the frame 1 and controls the support assembly 7 to reciprocate and move horizontally between the water gap discharge port 10 and the material containing cavity 4, the vertical movement control mechanism 8 and the nozzle gripping assembly 3 are respectively arranged on the support assembly 7, the vertical movement control mechanism 8 controls the nozzle gripping assembly 3 to move in the vertical direction, the water gap clamping component 3 can clamp the water gap 11, the product discharge port 12 is positioned at the side surface of the frame 1, the material containing cavity 4 is communicated with the product discharge hole 12 through a hose 13, the vertical movement control mechanism 8 and the horizontal movement control mechanism 6 are both cylinders, the manipulator 14 is fixedly arranged on the frame 1, and the free end of the manipulator 14 can clamp the product to be processed and place the product on the placing device 5. The rack 1 is provided with a guide rail 75, and the support assembly 7 comprises a sliding block 74, wherein the sliding block 74 is movably matched with the guide rail 75. The supporting assembly 7 further includes a top plate 71, a vertical column 72 and a fixed seat 73, the sliding block 74 is disposed on the bottom surface of the fixed seat 73, two ends of the vertical column 72 are respectively fixed on the fixed seat 73 and the top plate 71, the vertical movement control mechanism 8 is mounted on the top plate 71, and the nozzle clamping assembly 3 is located below the top plate 71. Subassembly 3 is got to mouth of a river clamp includes clamping jaw subassembly 31, drive plate 32, fixed plate 33 and sliding sleeve 34, clamping jaw subassembly 31 is fixed to be set up fixed plate 33 lower surface, fixed plate 33 is fixed drive plate 32 lower surface, sliding sleeve 34 is fixed to be set up on the drive plate 32, sliding sleeve 34 is provided with the through-hole, stand 72 runs through the through-hole setting, vertical movement control mechanism 8 control drive plate 32 moves on vertical direction, clamping jaw subassembly 31 can be got the mouth of a river 11. The jaw assembly 31 includes a first jaw arm 311, a second jaw arm 312, and a jaw drive arrangement that can control the first jaw arm 311 and the second jaw arm 312 to move simultaneously toward or away from each other. The opposing clamping surfaces of the first claw arm 311 and the second claw arm 312 are provided with saw-toothed projections.

The system has the following working procedures: will treat that the processing product clamp is got through manipulator 14 and place on placer 5, horizontal migration control mechanism 6 control vertical movement control mechanism, supporting component 7 and mouth of a river clamp are got subassembly 3 and are removed to holding material chamber top, vertical movement control mechanism control mouth of a river clamp is got subassembly 3 and is moved down, move each other towards simultaneously through clamping jaw drive arrangement control first claw arm and second claw arm, the realization presss from both sides tightly treats the processing product mouth of a river, the action of ultrasonic wave generating device, will treat the product on the processing product and shake, drop into and hold the material intracavity, fall out the collection from the product discharge gate through the hose that holds the material intracavity, realize the autosegregation and the collection of product and mouth of a river. After the product shakes from treating the processing product, vertical movement control mechanism control clamping jaw subassembly clamp gets the mouth of a river and shifts up, horizontal movement control mechanism control supporting component, vertical movement control mechanism and mouth of a river clamp are got the subassembly and are removed to mouth of a river discharge gate top, the first claw arm of clamping jaw drive arrangement control and second claw arm are kept away from each other simultaneously and are removed, loosen the mouth of a river, make the mouth of a river fall into mouth of a river discharge gate, realize the automatic collection at the mouth of a river, thereby the automation of injection moulding product mouth of a river runner is got rid of, improve the efficiency that the mouth of a river was got rid of to treating the processing product, the production efficiency is improved, the product quality.

It should be noted that the above description is only for the preferred embodiment, and the scope of the present invention is not limited thereto, so that equivalent changes made by using the contents of the description and the attached drawings of the present invention are also included in the scope of the present invention without departing from the spirit of the present invention.

Claims

1. Ultrasonic wave mouth of a river processing automation system, including frame (1) and ultrasonic wave generating device (2), its characterized in that:

the ultrasonic water gap processing automation system further comprises a water gap clamping assembly (3), a material containing cavity (4), a placing device (5), a horizontal movement control mechanism (6), a vertical movement control mechanism (8) and a supporting assembly (7), wherein the material containing cavity (4) is provided with openings at two ends and is fixedly arranged on the rack (1);

a water gap discharge hole (10) is formed in the position, close to the material containing cavity (4), of the rack (1), the placing device (5) is located in the material containing cavity (4), the ultrasonic wave generating device (2) is located in the placing device (5), a product to be processed can be placed in the placing device (5), and the product to be processed comprises a water gap (11) and a product;

the horizontal movement control mechanism (6) is arranged on the rack (1) and controls the support assembly (7) to reciprocate horizontally between the water gap discharge port (10) and the material containing cavity (4), the vertical movement control mechanism (8) and the water gap clamping assembly (3) are respectively arranged on the support assembly (7), the vertical movement control mechanism (8) controls the water gap clamping assembly (3) to move in the vertical direction, and the water gap clamping assembly (3) can clamp the water gap (11).

2. The automated ultrasonic nozzle machining system of claim 1, wherein: the frame (1) is provided with a guide rail (75), the supporting component (7) comprises a sliding block (74), and the sliding block (74) is movably matched with the guide rail (75).

3. The automated ultrasonic nozzle machining system of claim 2, wherein: the supporting assembly (7) further comprises a top plate (71), a vertical column (72) and a fixed seat (73), the sliding block (74) is arranged on the bottom surface of the fixed seat (73), two ends of the vertical column (72) are respectively fixed on the fixed seat (73) and the top plate (71), the vertical movement control mechanism (8) is installed on the top plate (71), and the water gap clamping assembly (3) is located below the top plate (71).

4. The automated ultrasonic nozzle machining system of claim 3, wherein: subassembly (3) is got to mouth of a river clamp includes clamping jaw subassembly (31), drive plate (32), fixed plate (33) and sliding sleeve (34), clamping jaw subassembly (31) is fixed to be set up fixed plate (33) lower surface, fixed plate (33) are fixed drive plate (32) lower surface, sliding sleeve (34) are fixed to be set up on drive plate (32), sliding sleeve (34) are provided with the through-hole, stand (72) run through the through-hole sets up, vertical movement control mechanism (8) control drive plate (32) move in vertical direction, clamping jaw subassembly (31) can be got and is got mouth of a river (11).

5. The automated ultrasonic nozzle machining system of claim 4, wherein: the jaw assembly (31) comprises a first jaw arm (311), a second jaw arm (312) and a jaw drive arrangement which can control the first jaw arm (311) and the second jaw arm (312) to move towards or away from each other simultaneously.

6. The automated ultrasonic nozzle machining system of claim 5, wherein: the clamping surfaces of the first claw arm (311) and the second claw arm (312) which are opposite to each other are provided with saw-toothed protrusions.

7. The automated ultrasonic nozzle machining system of claim 6, wherein: the ultrasonic water gap processing automation system further comprises a product discharge port (12), the product discharge port (12) is located on the side face of the rack (1), and the material containing cavity (4) is communicated with the product discharge port (12) through a hose (13).

8. The automated ultrasonic nozzle machining system of claim 1, wherein: in the vertical direction, the top surface of the material containing cavity (4) is higher than the top surface of the placing device (5).

9. The automated ultrasonic nozzle machining system of claim 1, wherein: the vertical movement control mechanism (8) and the horizontal movement control mechanism (6) are both air cylinders.

10. The automated ultrasonic nozzle machining system according to any one of claims 1 to 9, wherein: the automatic ultrasonic water gap processing system further comprises a manipulator (14), wherein the manipulator (14) is fixedly arranged on the rack (1), and the free end of the manipulator (14) can clamp the product to be processed and is placed on the placing device (5).