CN211545230U

CN211545230U - Semi-finished product welding wire reel stacker crane

Info

Publication number: CN211545230U
Application number: CN201922118533.0U
Authority: CN
Inventors: 薛建文; 陈玉峰; 张琳吝
Original assignee: Dezhou Hengyuan Welding Material Co ltd
Current assignee: Dezhou Hengyuan Welding Material Co ltd
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-09-22
Anticipated expiration: 2029-11-28

Abstract

The utility model relates to a semi-manufactured goods welding wire dish hacking machine, including the blanking fill, the blanking fill is suitable for receiving the welding wire dish, and the below of blanking fill is equipped with two striker cylinders, and striker cylinder and striker plate link to each other, and the striker plate is suitable for following the piston rod lift movement of striker cylinder, makes the blanking fill form the material receiving groove of three bearing welding wire dish; the material grabbing mechanism is provided with a lifting cylinder, the lifting cylinder is connected with a walking motor, the walking motor is arranged on a guide rail, and the guide rail is arranged at the top of the frame body; the piston rod that promotes the cylinder sets up vertically downwards, and the piston rod links to each other with the lift plate, and the bottom of lift plate is equipped with three link, and the link is equipped with the inserted bar. The utility model discloses can receive three wire reel to assigned position simultaneously to can make adjacent wire reel contactless, avoid the welding wire to receive the damage at the unloading in-process, the pile up neatly process can arrange three wire reel in order simultaneously, has greatly improved work efficiency, whole equipment compact structure can effectively utilize the area in the workshop, and degree of automation is high.

Description

Semi-finished product welding wire reel stacker crane

Technical Field

The utility model relates to a semi-manufactured goods welding wire dish hacking machine.

Background

In the wire rod processing industry, most semi-manufactured goods welding wire dish all need neatly put after processing, makes it enter into next step process in order, and transport mechanism can only remove and put a dish welding wire at every turn in the blanking machine working process of traditional semi-manufactured goods welding wire to remove process, position and put the place and rely on the manual work completely, and the use has following shortcoming: (1) the semi-finished welding wires are conveyed by the position adjustment of the conveying mechanism, only one disc of semi-finished welding wires can be conveyed each time in the whole process, and the production efficiency is low; (2) the original moving range of the carrying mechanism is too large, and the carrying mechanism occupies too much space area; (3) a large amount of time is wasted in the position moving process of the carrying mechanism; (4) the whole carrying process needs manual control, the automation degree is low, and the working efficiency is low; (5) the whole carrying process needs two motors to work simultaneously, and the effect of saving energy consumption cannot be achieved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a semi-manufactured goods welding wire coils hacking machine, its structural design is novel reasonable, can receive three welding wire coils to assigned position simultaneously, and can make adjacent welding wire coils non-contact, avoid the welding wire to receive the damage in unloading in-process, the three welding wire coils can be arrange in order simultaneously in the pile up neatly process, work efficiency has greatly been improved, whole equipment structure is compact, can effectively utilize the area in the workshop, the pile up neatly work degree of automation of whole welding wire coils is high, do not need artifical too much to intervene, convenient production management, the manpower is saved, and the production efficiency is improved, the problem that exists among the prior art is solved.

The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: a semi-finished wire reel stacker crane comprising:

the welding wire receiving device comprises a blanking hopper, a welding wire tray, a material blocking cylinder, a material blocking plate and a welding wire tray, wherein the blanking hopper is suitable for receiving the welding wire tray, two material blocking cylinders are arranged below the blanking hopper, the material blocking cylinders are connected with the material blocking plate, and the material blocking plate is suitable for moving up and down along with a piston rod of the material blocking cylinders, so that the blanking hopper forms three material receiving grooves for bearing the welding wire tray;

the material grabbing mechanism is provided with a lifting cylinder, the lifting cylinder is connected with a walking motor, the walking motor is arranged on a guide rail, and the guide rail is arranged at the top of the frame body; a piston rod of the lifting cylinder is vertically arranged downwards, the piston rod is connected with a lifting plate, three connecting frames are arranged at the bottom of the lifting plate, an inserting rod is arranged on each connecting frame, and the inserting rod is suitable for being inserted into a central shaft hole of the wire reel, so that the wire reel can move along with the connecting frames;

and the blanking trolley is arranged along the direction of the guide rail and is suitable for receiving the wire reel conveyed by the material grabbing mechanism.

Further, promote cylinder and fixed plate and link to each other, the fixed plate with promote the board parallel arrangement, the top of promoting the board is equipped with a plurality of guide bars, the fixed plate is equipped with and the spacing hole of guide bar matched with, makes the guide bar can the fixed plate lift relatively, makes the promotion board keep the horizontality.

Furthermore, a limiting cylinder is arranged at the position of the connecting frame, a piston rod of the limiting cylinder is connected with a limiting part, and the limiting part is suitable for abutting against the surface of the wire reel so as to be matched with the insertion rod to keep the wire reel stable.

Furthermore, a rack is arranged at the position of the guide rail, an output shaft of the walking motor is connected with a gear, the gear is meshed with the rack, and the gear rotates along the rack to drive the walking motor and the lifting cylinder to linearly move along the guide rail.

Furthermore, a feeding inclined plane is arranged at the feeding position of the discharging hopper and connected with a discharge hole of the wire winding machine, so that the welding wire coil wound by the wire winding machine enters the discharging hopper along the feeding inclined plane.

Furthermore, the wire winding machine is provided with a feeding cylinder, a piston rod of the feeding cylinder is connected with the feeding plate, and the wire welding disc is arranged at the top of the feeding plate.

Furthermore, the guide bar is equipped with four, the top of guide bar is equipped with anticreep portion, the radial dimension of anticreep portion is greater than the spacing hole size of fixed plate to the restriction guide bar drops from the fixed plate.

Furthermore, the connecting frame is connected with the lifting plate through a plurality of screws, and the limiting cylinder is arranged at the top of the connecting frame and is positioned between the connecting frame and the lifting plate.

Further, under the state that the lower hopper bears three wire reels, the inserted bar and the central axis of each wire reel are overlapped in the vertical direction.

Further, three connect the silo bottom surface of hopper down and be equipped with three sensor respectively, the sensor links to each other through wire and controller, the controller links to each other with feeding cylinder, fender material cylinder, promotion cylinder, spacing cylinder and walking motor respectively through the wire.

The utility model adopts the above structure beneficial effect be, its structural design is novel reasonable, can receive three wire reel to assigned position simultaneously, and can make adjacent wire reel non-contact, avoid the welding wire to receive the damage at the unloading in-process, the three wire reel can be arrange in order simultaneously in the pile up neatly process, work efficiency has greatly been improved, whole equipment structure is compact, can effectively utilize the area in the workshop, the pile up neatly work degree of automation of whole wire reel is high, do not need artifical too much to intervene, convenient production management, the manpower is practiced thrift, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic view of the stacker crane of the present invention.

Fig. 3 is a side view schematic diagram of the stacker crane of the present invention.

Fig. 4 is an electrical schematic diagram of the present invention.

In the figure, 1, a hopper is arranged; 2. a blanking trolley; 3. a wire reel; 4. a material blocking cylinder; 5. a striker plate; 6. a material receiving groove; 7. a lift cylinder; 8. a traveling motor; 9. a guide rail; 10. a frame body; 11. a lifting plate; 12. a connecting frame; 13. inserting a rod; 14. a fixing plate; 15. a guide bar; 16. a limiting cylinder; 17. a limiting member; 18. a rack; 19. a feeding inclined plane; 20. a filament winding machine; 21. a feeding cylinder; 22. a feeding plate; 23. a sensor.

Detailed Description

In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.

In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

As shown in fig. 1-4, a semi-finished product wire reel stacker crane comprises a blanking hopper 1, a material grabbing mechanism and a blanking trolley 2, wherein the blanking hopper 1 is suitable for receiving a wire reel 3, two material blocking cylinders 4 are arranged below the blanking hopper 1, the material blocking cylinders 4 are connected with a material blocking plate 5, and the material blocking plate 5 is suitable for moving up and down along with a piston rod of the material blocking cylinder 4, so that the blanking hopper 1 forms three material receiving grooves 6 for bearing the wire reel 3; the material grabbing mechanism is provided with a lifting cylinder 7, the lifting cylinder 7 is connected with a walking motor 8, the walking motor 8 is arranged on a guide rail 9, and the guide rail 9 is arranged at the top of a frame body 10; a piston rod of the lifting cylinder 7 is vertically arranged downwards, the piston rod is connected with the lifting plate 11, three connecting frames 12 are arranged at the bottom of the lifting plate 11, inserting rods 13 are arranged on the connecting frames 12, and the inserting rods 13 are suitable for being inserted into central shaft holes of the wire reel 3, so that the wire reel 3 can move along with the connecting frames 12; the blanking trolley 2 is arranged along the direction of the guide rail 9 and is suitable for receiving the wire reel 3 conveyed by the material grabbing mechanism. When the welding wire stacking machine is used, the lower hopper 1 can simultaneously receive three welding wire discs 3, the three welding wire discs 3 can be respectively arranged in the receiving grooves 6 and are not in contact with each other, welding wires can be prevented from being damaged in the blanking process, the two material blocking cylinders 4 drive the material blocking plates 5 to be lifted and then to be matched with the side walls of the lower hopper 1 to form three material receiving grooves 6, the three welding wire discs 3 can be simultaneously arranged in the stacking process, the three welding wire discs 3 can be simultaneously grabbed by the three connecting frames 12 of the material grabbing mechanism, the lifting cylinder 7 drives the three connecting frames 12 to lift, the inserted rods 13 of the three connecting frames 12 can be inserted into the central shaft holes of the welding wire discs 3, during specific work, the walking motor 8 drives the lifting cylinder 7 and the connecting frames 12 to move to the outer side positions of the welding wire discs 3 along the guide rails 9, the lifting cylinder 7 drives the connecting frames 12 to descend, and the inserted rods 13 of the connecting frames 12 descend, the walking motor 8 acts once more, make the inserted bar 13 insert in the wire reel 3, the completion snatchs the action, then promote cylinder 7 and rise once more, make link 12 drive wire reel 3 synchronous motion, the realization is to the synchronous arrangement of three wire reel 3, work efficiency has greatly been improved, whole equipment structure is compact, can effectively utilize the area in the workshop, the pile up neatly work degree of automation of whole wire reel 3 is high, do not need artifical too much to intervene, convenient production management, the saving manpower, and the production efficiency is improved.

In the preferred embodiment, the lifting cylinder 7 is connected to a fixed plate 14, the fixed plate 14 is disposed in parallel with the lifting plate 11, a plurality of guide rods 15 are disposed on the top of the lifting plate 11, and the fixed plate 14 is provided with limiting holes matched with the guide rods 15, so that the guide rods 15 can be lifted and lowered relative to the fixed plate 14 to maintain the lifting plate 11 in a horizontal state.

In a preferred embodiment, the connecting frame 12 is provided with a limiting cylinder 16, a piston rod of the limiting cylinder 16 is connected with a limiting member 17, and the limiting member 17 is adapted to abut against the surface of the wire reel 3 to cooperate with the insert rod 13 to keep the wire reel 3 stable. Utilize spacing cylinder 16 to drive locating part 17 and fix a position the relative link 12 position of wire reel 3, avoid wire reel 3 to appear droing the skew pivoted problem in following link 12 and moving the in-process, make the removal of wire reel 3 safe and reliable more.

In the preferred embodiment, the guide rail 9 is provided with a rack 18, the output shaft of the walking motor 8 is connected with a gear, the gear and the rack are meshed, and the gear rotates along the rack 18 to drive the walking motor 8 and the lifting cylinder 7 to linearly move along the guide rail 9.

In a preferred embodiment, the feeding position of the blanking hopper 1 is provided with a feeding inclined surface 19, and the feeding inclined surface 19 is connected with the discharge port of the wire winding machine 20, so that the wire reel 3 wound by the wire winding machine 20 enters the blanking hopper 1 along the feeding inclined surface 19.

In the preferred embodiment, the wire winding machine 20 is provided with a feed cylinder 21, the piston rod of the feed cylinder 21 being connected to a feed plate 22, and the wire reel 3 being arranged on top of the feed plate 22.

In a preferred embodiment, four guide rods 15 are provided, and the top of the guide rods 15 is provided with a retaining portion having a radial dimension larger than that of the limiting hole of the fixing plate 14 to limit the guide rods 15 from falling off the fixing plate.

In the preferred embodiment, the link frame 12 is connected to the elevation plate 11 via a plurality of screws, and the stopper cylinder 16 is disposed at a top position of the link frame 12 between the link frame 12 and the elevation plate 11.

In the preferred embodiment, the central axes of the insert rod 13 and the wire reel 3 are arranged vertically in register with each other in the state in which the lower hopper 1 carries three wire reels 3.

In the preferred embodiment, three sensors 23 are respectively arranged on the bottom surfaces of three material receiving grooves 6 of the blanking hopper 1, the sensors 23 are connected with a controller through leads, and the controller is respectively connected with the feeding cylinder 21, the material blocking cylinder 4, the lifting cylinder 7, the limiting cylinder 16 and the walking motor 8 through leads. As shown in fig. 4, the controller is used for realizing automatic control of each link, manual participation is reduced, specifically, the controller can be a PLC controller, products sold in the market can be directly purchased, assembly connection is carried out by adopting the prior art, after the controller receives all signals of the three sensors 23, the subsequent walking motor 8 and the subsequent lifting cylinder 7 are started to act, the work of the limiting cylinder 16 can also be realized by the controller, time delay can be set in the controller, and the action of each element is sequentially carried out according to a logic sequence.

The above-mentioned specific embodiments can not be regarded as the restriction to the scope of protection of the utility model, to technical personnel in this technical field, it is right the utility model discloses any replacement improvement or transform that embodiment made all fall within the scope of protection of the utility model.

The parts of the present invention not described in detail are the known techniques of those skilled in the art.

Claims

1. The utility model provides a semi-manufactured goods wire reel hacking machine which characterized in that includes:

2. The semi-finished wire reel stacker according to claim 1, wherein the lifting cylinder is connected to a fixed plate, the fixed plate is arranged in parallel with the lifting plate, a plurality of guide rods are arranged at the top of the lifting plate, and the fixed plate is provided with limiting holes matched with the guide rods, so that the guide rods can lift relative to the fixed plate, and the lifting plate is kept in a horizontal state.

3. A semi-finished product wire reel stacker according to claim 2, wherein a limiting cylinder is provided at the connecting frame, a piston rod of the limiting cylinder is connected with a limiting member, and the limiting member is adapted to abut against the surface of the wire reel to cooperate with the insertion rod to keep the wire reel stable.

4. A semi-finished product wire reel stacker according to claim 3, wherein a rack is arranged at the position of the guide rail, an output shaft of the walking motor is connected with a gear, the gear and the rack are arranged in a meshed mode, and the gear rotates along the rack to drive the walking motor and the lifting cylinder to move linearly along the guide rail.

5. A semi-finished product wire reel stacker according to claim 4, wherein a feeding position of the discharging hopper is provided with a feeding inclined surface, and the feeding inclined surface is connected with a discharging hole of the wire winding machine, so that the wire reel wound by the wire winding machine enters the discharging hopper along the feeding inclined surface.

6. A semi-finished wire reel stacker according to claim 5 wherein the wire winder is provided with a feed cylinder, a piston rod of the feed cylinder is connected with a feed plate, and the wire reel is arranged on top of the feed plate.

7. A semi-finished product wire reel stacker according to claim 6, wherein four guide rods are arranged, an anti-falling portion is arranged at the top of each guide rod, and the radial dimension of the anti-falling portion is larger than the dimension of a limiting hole of the fixing plate so as to limit the guide rods from falling off the fixing plate.

8. A semi-finished wire reel stacker according to claim 6 or 7, wherein said connecting frame is connected to said lifting plate via a plurality of screws, and said spacing cylinder is provided at a top position of said connecting frame between said connecting frame and said lifting plate.

9. A semi-finished product wire reel stacker according to claim 8, wherein the central axes of the insertion rod and the wire reel are vertically overlapped with each other in a state where the lower hopper carries three wire reels.

10. The semi-finished product wire reel stacker crane according to claim 9, wherein three sensors are arranged on the bottom surfaces of three receiving grooves of the discharging hopper respectively, the sensors are connected with a controller through leads, and the controller is connected with the feeding cylinder, the material blocking cylinder, the lifting cylinder, the limiting cylinder and the walking motor through leads respectively.