CN211529645U - 一种超柔性矿物质防火电缆 - Google Patents
一种超柔性矿物质防火电缆 Download PDFInfo
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- CN211529645U CN211529645U CN201922261834.9U CN201922261834U CN211529645U CN 211529645 U CN211529645 U CN 211529645U CN 201922261834 U CN201922261834 U CN 201922261834U CN 211529645 U CN211529645 U CN 211529645U
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- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 38
- 239000011707 mineral Substances 0.000 title claims abstract description 29
- 239000000126 substance Substances 0.000 title claims abstract description 11
- 238000011049 filling Methods 0.000 claims abstract description 36
- 239000004020 conductor Substances 0.000 claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical group 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 16
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nMzAwcHgnIGhlaWdodD0nMzAwcHgnIHZpZXdCb3g9JzAgMCAzMDAgMzAwJz4KPCEtLSBFTkQgT0YgSEVBREVSIC0tPgo8cmVjdCBzdHlsZT0nb3BhY2l0eToxLjA7ZmlsbDojRkZGRkZGO3N0cm9rZTpub25lJyB3aWR0aD0nMzAwLjAnIGhlaWdodD0nMzAwLjAnIHg9JzAuMCcgeT0nMC4wJz4gPC9yZWN0Pgo8cGF0aCBjbGFzcz0nYm9uZC0wIGF0b20tMCBhdG9tLTEnIGQ9J00gMTA1LjgsMTcwLjUgTCAxOTUuNywxNzAuNScgc3R5bGU9J2ZpbGw6bm9uZTtmaWxsLXJ1bGU6ZXZlbm9kZDtzdHJva2U6I0U4NDIzNTtzdHJva2Utd2lkdGg6Mi4wcHg7c3Ryb2tlLWxpbmVjYXA6YnV0dDtzdHJva2UtbGluZWpvaW46bWl0ZXI7c3Ryb2tlLW9wYWNpdHk6MScgLz4KPHBhdGggY2xhc3M9J2JvbmQtMCBhdG9tLTAgYXRvbS0xJyBkPSdNIDEwNS44LDEyOS41IEwgMTk1LjcsMTI5LjUnIHN0eWxlPSdmaWxsOm5vbmU7ZmlsbC1ydWxlOmV2ZW5vZGQ7c3Ryb2tlOiNFODQyMzU7c3Ryb2tlLXdpZHRoOjIuMHB4O3N0cm9rZS1saW5lY2FwOmJ1dHQ7c3Ryb2tlLWxpbmVqb2luOm1pdGVyO3N0cm9rZS1vcGFjaXR5OjEnIC8+Cjx0ZXh0IHg9JzM1LjcnIHk9JzE3MC4wJyBjbGFzcz0nYXRvbS0wJyBzdHlsZT0nZm9udC1zaXplOjQwcHg7Zm9udC1zdHlsZTpub3JtYWw7Zm9udC13ZWlnaHQ6bm9ybWFsO2ZpbGwtb3BhY2l0eToxO3N0cm9rZTpub25lO2ZvbnQtZmFtaWx5OnNhbnMtc2VyaWY7dGV4dC1hbmNob3I6c3RhcnQ7ZmlsbDojRTg0MjM1JyA+TzwvdGV4dD4KPHRleHQgeD0nMjQwLjMnIHk9JzE3MC4wJyBjbGFzcz0nYXRvbS0xJyBzdHlsZT0nZm9udC1zaXplOjQwcHg7Zm9udC1zdHlsZTpub3JtYWw7Zm9udC13ZWlnaHQ6bm9ybWFsO2ZpbGwtb3BhY2l0eToxO3N0cm9rZTpub25lO2ZvbnQtZmFtaWx5OnNhbnMtc2VyaWY7dGV4dC1hbmNob3I6c3RhcnQ7ZmlsbDojRTg0MjM1JyA+TzwvdGV4dD4KPC9zdmc+Cg== data:image/svg+xml;base64,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 O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 16
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- WNROFYMDJYEPJX-UHFFFAOYSA-K Aluminium hydroxide Chemical compound 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[OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L Magnesium hydroxide Chemical compound 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[OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000004698 Polyethylene (PE) Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound 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[O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
Abstract
本实用新型公开了一种超柔性矿物质防火电缆，包括导体层、填充层、隔氧层、绕包层以及外护套层，所述导体层包括从内到外的铜芯、无机矿物绝缘层以及绝缘层，本实用新型耐火电缆的制备经过梯型铜芯导体绞合、绝缘云母绕包、绝缘挤出、隔离层挤出、成缆、边隙中芯填充层、隔氧层挤出、绕包防水防火层、低烟无卤聚烃烯阻燃护套挤出的一种超柔性矿物绝缘防火电缆，工序简单，生产效率高，边隙填充层为矿物填充，中心采用碳纤维复合材料填充，具有良好的耐火绝缘性能，在填充层外直接挤出隔氧层，相当于为电缆增加二级防火效果且具有隔离作用，而防水防火绕包层相当于为电缆增加三级防火效果，具有良好的防火性能。
Description
技术领域
本实用新型涉及一种电缆，具体涉及一种超柔性矿物质防火电缆。
背景技术
耐火电缆是指在火焰燃烧情况下能够保持一定时间安全运行的电缆，其广泛应用于高层建筑、地下铁道、地下街、大型电站及重要的工矿企业等与防火安全和消防救生有关的地方，例如，消防设备及紧急向导灯等应急设施的供电线路和控制线路。
现在有技术柔性防火电缆的柔性程度较差，施工安装程度大，施工成本较高，主要在于电缆外径较大，金属护套较硬，导致电缆柔性能力达不到实际需求。且现有的柔性防火电缆还加工工序较多，周期长，生产效率低，而且现有技术的耐火电缆是直接在导体外包覆绝缘云母绕包带，遇到明火长时间受热，会导致耐火材料脱落，不仅会造成耐火效果不好，还会污染环境、损害人员健康，使得电缆材料的防火性能差。
为此，我们提出一种稳定性能好、柔性程度较柔软、耐火性能好且工艺简单的超柔性矿物质防火电缆来解决上述问题。
实用新型内容
本实用新型的目的在于提供一种超柔性矿物质防火电缆，以解决上述背景技术中提出的问题。
为实现上述目的，本实用新型提供如下技术方案：一种超柔性矿物质防火电缆，包括导体层、填充层、隔氧层、绕包层、以及外护套层，所述导体层、填充层、隔氧层、绕包层、以及外护套层从内到外依次包覆设置，所述导体层包括从内到外的铜芯、无机矿物绝缘层以及绝缘层。
优选的，所述铜芯是由若干个铜丝相互旋转绞合而成的芯体。
优选的，所述填充层为矿物填充，且矿物填充设于导体层的中央和外围间隙中。
优选的，所述导体层设有四个，四个所述导体层之间且位于填充层内设有填充条。
优选的，所述外护套层为低烟无卤聚烃烯外护套。
优选的，所述无机矿物绝缘层为绝缘云母绕包。
本实用新型提供的一种超柔性矿物质防火电缆，与现有技术相比，本实用新型耐火电缆的制备经过铜芯导体、绝缘云母绕包、绝缘挤出、成缆、填充填充层、隔氧层挤出、绕包防水防火层、低烟无卤聚烃烯护套挤出、喷码印字、成品检验以及包装入库工序，工序简单，生产效率高，边隙填充层为矿物填充，中心采用碳纤维复合材料填充，具有良好的耐火绝缘性能，在填充层外不直接绕包防水防火绕包层，而是直接挤出隔氧层，相当于为电缆增加二级防火效果且具有隔离作用，而防水防火绕包层相当于为电缆增加三级防火效果，具有良好的防火性能，且低烟无卤聚烃烯外护套的设置对电缆结构具有良好的保护作用，且具有良好的防火性能。
附图说明
图1为本实用新型的结构示意图；
图2为本实用新型导体层的结构示意图。
图中：1、导体层；2、填充层；3、隔氧层；4、绕包层；5、外护套层；6、铜芯；7、无机矿物绝缘层；8、绝缘层；9、填充条。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
本实用新型提供了一种超柔性矿物质防火电缆，包括导体层1、填充层2、隔氧层3、绕包层4、以及外护套层5，所述导体层1、填充层2、隔氧层3、绕包层4、以及外护套层5从内到外依次包覆设置，所述导体层1包括从内到外的铜芯6、无机矿物绝缘层7以及绝缘层8。
具体的，所述铜芯6是由若干个铜丝相互旋转绞合而成的芯体。
具体的，所述填充层2为矿物填充，且矿物填充设于导体层1的中央和外围间隙中。
具体的，所述导体层1设有四个，四个所述导体层1之间且位于填充层2内设有填充条9。
具体的，所述外护套层5为低烟无卤聚烃烯外护套。
具体的，所述无机矿物绝缘层7为绝缘云母绕包。
一种超柔性矿物质防火电缆的制造工艺，具体包括以下步骤：
S1、制备铜芯导体：首先使用铜杆拉丝机对铜杆进行拉丝成梯型结构，形成梯型铜丝单线，然后制得的梯型铜丝单线采用正规同心式股线绞合方式进行绞合得到铜芯导体；
S2、绝缘云母绕包：使用绕包机在铜芯导体的外部即线芯的外表面绕包三层绝缘耐火云母带，形成铜芯导体外部的绝缘云母绕包层，即无机矿物绝缘层；
S3、绝缘挤出：将绕包好绝缘云母绕包层的铜芯导体送至螺旋挤出机中，通过挤出模具来对铜芯导体进行挤出低烟无卤阻燃陶瓷复合材料绝缘层包覆处理，从而在绝缘云母绕包层外部形成一层绝缘层；
S4、隔离层挤出：将挤出的绝缘层挤出后再采用挤出机进行挤一层防水材料较高的聚乙烯绝缘层，从而在绝缘层外部形成一层隔离层；
S5、成缆：将挤出隔离层的导体线芯按一定规律和方向进行绞合成缆，得到电缆缆芯线，即完成成缆操作；
S6、填充填充层：在成缆时的导体层缆芯中央填充填充条，在填充条和导体层缆芯中央及外围间隙采用矿物填充，得到填充层；
S7、隔氧层挤出：将填充填充层后的电缆进行灌浆机上挤包隔氧层；
S8、绕包防水防火层：在挤包隔氧层后电缆结构的外表面由内到外绕包一层阻水缓冲带和一层防火绕包带，构成电缆的防水防火绕包层；
S9、低烟无卤阻燃聚烃烯护套挤出：将绕包好防水防火绕包层的电缆置于挤塑机直接挤包低烟无卤阻燃聚烃烯护套保护电缆，制得超柔性矿物质防火电缆；
具体的，所述步骤S1中铜导体35mm2及以上的采用梯型丝绞合结构，其效果是减小导体外径，外径能减小到10％，间接的减小电缆外径，从而为后期安装施工带来便利。
具体的，所述步骤S3中绝缘采用低烟无卤阻燃陶瓷复合材料绝缘，提高电缆在燃烧时的成瓷效果来达到防火燃烧性能。
具体的，所述步骤S6中中央填充采用碳纤维复合材料填充，作主要作用是支撑电缆圆整，电缆在通过电或燃烧时产生一定热将其局部内部的热量传导出去，提高电缆通过电流，提高电缆整体抗拉，碳纤维复合材料具有耐高温、抗摩擦、导电、导热及耐腐蚀等特性，且纤维状柔软、密度小等特性，提高电缆的柔性功能、减轻电缆重量。
具体的，所述步骤S7中隔氧层采用氢氧化镁和氢氧化铝复合材料，其作用是在高温下产生氧化镁、氧化铝和结晶水，结晶水可降低电缆内部温度，传导部分热量，提高电缆载流能力。
综上所述，与现有技术相比，本实用新型的优点是：本实用新型耐火电缆的制备经过铜芯导体、绝缘云母绕包、绝缘挤出、成缆、填充填充层、隔氧层挤出、绕包防水防火层、低烟无卤聚烃烯护套挤出、喷码印字、成品检验以及包装入库工序，工序简单，生产效率高，边隙填充层为矿物填充，中心采用碳纤维复合材料填充，具有良好的耐火绝缘性能，在填充层外不直接绕包防水防火绕包层，而是直接挤出隔氧层，相当于为电缆增加二级防火效果且具有隔离作用，而防水防火绕包层相当于为电缆增加三级防火效果，具有良好的防火性能，且低烟无卤聚烃烯外护套的设置对电缆结构具有良好的保护作用，且具有良好的防火性能。
最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。
Claims (6)
1.一种超柔性矿物质防火电缆，包括导体层(1)、填充层(2)、隔氧层(3)、绕包层(4)、以及外护套层(5)，其特征在于：所述导体层(1)、填充层(2)、隔氧层(3)、绕包层(4)、以及外护套层(5)从内到外依次包覆设置，所述导体层(1)包括从内到外的铜芯(6)、无机矿物绝缘层(7)以及绝缘层(8)。
2.根据权利要求1所述的一种超柔性矿物质防火电缆，其特征在于：所述铜芯(6)是由若干个铜丝相互旋转绞合而成的芯体。
3.根据权利要求1所述的一种超柔性矿物质防火电缆，其特征在于：所述填充层(2)为矿物填充，且矿物填充设于导体层(1)的中央和外围间隙中。
4.根据权利要求1所述的一种超柔性矿物质防火电缆，其特征在于：所述导体层(1)设有四个，四个所述导体层(1)之间且位于填充层(2)内设有填充条(9)。
5.根据权利要求1所述的一种超柔性矿物质防火电缆，其特征在于：所述外护套层(5)为低烟无卤聚烃烯外护套。
6.根据权利要求1所述的一种超柔性矿物质防火电缆，其特征在于：所述无机矿物绝缘层(7)为绝缘云母绕包。
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