CN211516638U - Automatic assembling equipment for diffusion plate, face frame and bottom shell - Google Patents
Automatic assembling equipment for diffusion plate, face frame and bottom shell Download PDFInfo
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- 238000000429 assembly Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 6
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- 230000007306 turnover Effects 0.000 claims description 4
- 239000000969 carrier Substances 0.000 claims description 3
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Abstract
Description
技术领域technical field
本实用新型涉及面板灯组装设备技术领域,尤其是指一种扩散板、面框和底壳自动组装设备。The utility model relates to the technical field of panel lamp assembly equipment, in particular to an automatic assembly equipment of a diffuser plate, a face frame and a bottom case.
背景技术Background technique
电灯是保证人类生产和生活正常进行的重要元素,经过多年的发展,电灯已经由白炽灯、荧光灯发展到LED灯,由于LED光源具有使用低压电源、耗能少、适用性强、稳定性高、响应时间短、对环境无污染、多色发光不会产生噪音等优点,因而受到人们的广泛欢迎。Electric lamps are an important element to ensure the normal production and life of human beings. After years of development, electric lamps have developed from incandescent lamps and fluorescent lamps to LED lamps. Because LED light sources have the advantages of using low-voltage power supply, low energy consumption, strong applicability, high stability, It has the advantages of short response time, no pollution to the environment, and no noise caused by multi-color luminescence, so it is widely welcomed by people.
LED面板灯的使用越来越广泛,需求也越来越大,目前国内生产LED面板灯采用手工进行扩散板、面框和底壳的组装,从而生产出面板灯。这种采用人工加工的方法有如下缺点:其一,用工人员数量较大,人工成本较高。其二,采用人工装配,一致性较差,损耗大,返修率较高,质量也难以保证。因此,缺陷十分明显,亟需提供一种解决方案。The use of LED panel lights is becoming more and more extensive, and the demand is also increasing. At present, the domestic production of LED panel lights adopts manual assembly of the diffuser plate, face frame and bottom shell to produce panel lights. This method of using manual processing has the following disadvantages: First, the number of employees is large, and the labor cost is high. Second, manual assembly has poor consistency, large loss, high repair rate, and difficult to guarantee quality. Therefore, the defects are very obvious, and there is an urgent need to provide a solution.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型的目的在于提供一种生产效率高,质量好,降低生产的劳动强度和成本的扩散板、面框和底壳自动组装设备。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide an automatic assembly equipment for the diffuser plate, the face frame and the bottom case, which has high production efficiency, good quality, and reduces the labor intensity and cost of production.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种扩散板、面框和底壳自动组装设备,其包括机台、装设于机台并用于循环输送载具的循环输送装置及沿着循环输送装置的长度方向依次设置的面板组装机、底壳翻转装置、锁螺丝机,所述循环输送装置的进料端设置有用于向循环输送装置所输送的载具供应底壳的供底壳装置,所述面板组装机位于循环输送装置的一侧,所述面板组装机包括用于供应面框的供面框装置、用于供应扩散板的供扩散板装置及用于将供扩散板装置所供应的扩散板组装至供面框装置所供应的面框上以形成面板并将面板转移至循环输送装置所输送的载具的组装机械手,底壳翻转装置用于对载具所承载的底壳进行拾取和翻转并将翻转后的底壳盖合在载具所承载的面板上。An automatic assembly equipment for a diffuser panel, a face frame and a bottom shell, comprising a machine table, a circulating conveying device installed on the machine table and used for circulating conveying vehicles, and a panel assembling machine arranged in sequence along the length direction of the circulating conveying device, Bottom casing overturning device and screw locking machine, the feed end of the circulating conveying device is provided with a bottom casing supplying device for supplying the bottom casing to the carrier conveyed by the circulating conveying device, and the panel assembly machine is located at a side of the circulating conveying device. On the other hand, the panel assembly machine includes a panel frame supply device for supplying the panel frame, a diffuser panel device for supplying the diffuser panel, and a diffuser panel for assembling the diffuser panel supplied by the diffuser panel device to the panel frame device. The assembly robot is used to form the panel on the face frame and transfer the panel to the carrier conveyed by the circulating conveying device, and the bottom case turning device is used to pick up and turn over the bottom case carried by the carrier Fitted on the panel carried by the carrier.
进一步地,所述底壳翻转装置包括装设于机台并位于面板组装机与锁螺丝机之间的盖合机构、滑动设置于机台并用于拾取并翻转载具所承载的底壳的翻转机构及装设于机台并用于驱动翻转机构在面板组装机与盖合机构之间移动的移动驱动机构,盖合机构用于拾取翻转后的底壳并将翻转后的底壳盖合于载具所承载的面板上。Further, the bottom case turning device includes a capping mechanism installed on the machine table and located between the panel assembling machine and the screw-locking machine, slidingly arranged on the machine table and used for picking up and turning over the bottom case carried by the carrier. A mechanism and a moving drive mechanism installed on the machine table and used to drive the flip mechanism to move between the panel assembly machine and the cover mechanism, the cover mechanism is used to pick up the flipped bottom case and cover the flipped bottom case on the carrier. on the panel carried by the appliance.
进一步地,所述翻转机构包括驱动连接于移动驱动机构的翻转架、升降设置于翻转架的升降座、装设于翻转架并用于驱动升降座靠近或远离循环输送装置的第一气缸及分别装设于升降座的两端的两个翻转组件,两个翻转组件相对设置,所述升降座设置有翻转空间。Further, the turning mechanism includes a turning frame that is drivingly connected to the moving drive mechanism, a lifting seat that is vertically arranged on the turning frame, a first air cylinder that is installed on the turning frame and used to drive the lifting seat to be close to or away from the circulating conveying device, and a first air cylinder mounted on the turning frame. Two overturning assemblies are arranged at both ends of the lifting base, and the two overturning assemblies are arranged oppositely, and the lifting base is provided with a turning space.
进一步地,所述翻转组件包括装设于升降座的一端的直线气缸、装设于直线气缸的活塞杆的旋转气缸、装设于旋转气缸的输出端的第一手指气缸及分别装设于第一手指气缸的两个输出端的两个夹紧件。Further, the turning assembly includes a linear cylinder installed at one end of the lift seat, a rotary cylinder installed on the piston rod of the linear cylinder, a first finger cylinder installed at the output end of the rotating cylinder, and a first finger cylinder installed at the first Two clamping pieces for the two outputs of the finger cylinder.
进一步地,所述盖合机构包括装设于机台的龙门架、升降设置于龙门架的吸盘及装设于龙门架并用于驱动吸盘靠近或远离循环输送装置的第二气缸。Further, the capping mechanism includes a gantry mounted on the machine table, a suction cup mounted up and down on the gantry, and a second air cylinder mounted on the gantry and used to drive the suction cup closer to or away from the circulating conveying device.
进一步地,所述循环输送装置包括上层直线输送机构、位于上层直线输送机构的下方的下层直线输送机构、位于上层直线输送机构的一端的第一升降转移机构、位于上层直线输送机构的另一端的第二升降转移机构及位于上层直线输送机构的中部并用于阻挡和升起载具的多个阻挡顶升机构,多个阻挡顶升机构分别与面板组装机、底壳翻转装置、锁螺丝机一一对应设置,所述上层直线输送机构与下层直线输送机构平行设置,所述上层直线输送机构输送载具的方向与下层直线输送机构输送载具的方向相反,所述第一升降转移机构用于将下层直线输送机构所输出的载具转移至上层直线输送机构的进料端,所述第二升降转移机构用于将上层直线输送机构所输出的载具转移至下层直线输送机构的进料端,所述面板组装机、底壳翻转装置和锁螺丝机依次沿着上层直线输送机构输送载具的方向设置。Further, the circulating conveying device includes an upper linear conveying mechanism, a lower linear conveying mechanism located below the upper linear conveying mechanism, a first lifting and transferring mechanism located at one end of the upper linear conveying mechanism, and a first lifting and transferring mechanism located at the other end of the upper linear conveying mechanism. The second lifting transfer mechanism and multiple blocking jacking mechanisms located in the middle of the upper linear conveying mechanism and used to block and lift the carrier, the multiple blocking jacking mechanisms are respectively associated with the panel assembly machine, the bottom case turning device, and the locking screw machine. A corresponding arrangement, the upper linear conveying mechanism and the lower linear conveying mechanism are arranged in parallel, and the direction of conveying the carrier by the upper linear conveying mechanism is opposite to that of the lower linear conveying mechanism. Transfer the carrier output by the lower linear conveying mechanism to the feed end of the upper linear conveying mechanism, and the second lift transfer mechanism is used to transfer the carrier output by the upper linear conveying mechanism to the feeding end of the lower linear conveying mechanism , the panel assembly machine, the bottom case turning device and the screw locking machine are sequentially arranged along the direction in which the upper layer linear conveying mechanism conveys the carrier.
进一步地,所述第一升降转移机构或/和第二升降转移机构包括升降设置于机台的第一升降板、装设于第一升降板的水平输送组件及用于驱动第一升降板升降的升降驱动组件,所述水平输送组件用于与上层直线输送机构连接或与下层直线输送机构连接,所述水平输送组件输送载具的方向与上层直线输送机构输送载具的方向平行。Further, the first lift transfer mechanism or/and the second lift transfer mechanism include a first lift plate mounted up and down on the machine table, a horizontal conveying assembly mounted on the first lift plate, and a first lift plate for driving the first lift plate to rise and fall. The lifting drive assembly of the horizontal conveying assembly is used to connect with the upper linear conveying mechanism or the lower linear conveying mechanism.
进一步地,所述升降驱动组件包括设置于机台的底部的第一升降气缸、装设于第一升降气缸的活塞杆的第二升降板及设置于第二升降板的第二升降气缸,所述第一升降板装设于第二升降气缸的活塞杆,所述机台的底部设置有第一避让孔和第二避让孔,所述机台的底部装设有与第一避让孔连通的第一安装架,所述第一升降气缸的缸体装设于第一安装架,所述第一升降气缸的缸体贯穿第一避让孔,所述第二升降板设置有与第二避让孔同轴设置的第三避让孔,所述第二升降板的底部装设有与第三避让孔连通的第二安装架,所述第二升降气缸的缸体装设于第二安装架,所述第二升降气缸的缸体贯穿第三避让孔,所述第二避让孔用于供第二安装架穿过。Further, the elevating drive assembly includes a first elevating cylinder arranged on the bottom of the machine table, a second elevating plate installed on the piston rod of the first elevating cylinder, and a second elevating cylinder arranged on the second elevating plate, so The first lifting plate is installed on the piston rod of the second lifting cylinder, the bottom of the machine table is provided with a first avoidance hole and a second avoidance hole, and the bottom of the machine table is equipped with a connection with the first avoidance hole. a first installation frame, the cylinder body of the first lifting cylinder is installed on the first installation frame, the cylinder body of the first lifting cylinder penetrates the first avoidance hole, and the second lifting plate is provided with a second avoidance hole The third avoidance hole is arranged coaxially, the bottom of the second lifting plate is equipped with a second installation frame that communicates with the third avoidance hole, and the cylinder body of the second lifting cylinder is installed on the second installation frame, so The cylinder body of the second lift cylinder penetrates the third escape hole, and the second escape hole is used for the second installation frame to pass through.
进一步地,所述底壳翻转装置与锁螺丝机之间设置有用于将连接耳组装于底壳的装连接耳装置,所述装连接耳装置包括位于上层直线输送机构的中部的第一顶升机构及两个第一阻挡气缸,两个第一阻挡气缸分别位于第一顶升机构的两侧,两个第一阻挡气缸用于对上层直线输送机构所输送的载具进行阻挡,第一顶升机构用于驱动被阻挡后的载具升起并脱离上层直线输送机构。Further, between the bottom shell turning device and the screw locking machine, a connecting ear mounting device for assembling the connecting ear to the bottom shell is provided, and the connecting ear mounting device includes a first lift located in the middle of the upper linear conveying mechanism. mechanism and two first blocking cylinders, the two first blocking cylinders are located on both sides of the first lifting mechanism respectively, and the two first blocking cylinders are used to block the carriers transported by the upper linear conveying mechanism. The lifting mechanism is used to drive the blocked carrier to lift up and separate from the upper linear conveying mechanism.
进一步地,所述供面框装置包括设置于循环输送装置的一侧的供面框架、装设于供面框架内并用于供应面框的升降供面框机构、装设于供面框架的顶部的至少两个取料机械手及装设于供面框架的顶部并用于承托取料机械手所拾取的面框的托料机构。Further, the noodle supply frame device includes a noodle supply frame arranged on one side of the circulating conveying device, a lifting noodle supply frame mechanism installed in the noodle supply frame and used for supplying noodle frames, and a top of the noodle supply frame. At least two reclaiming manipulators and a material supporting mechanism installed on the top of the face-supplying frame and used to support the face frame picked up by the reclaiming manipulator.
本实用新型的有益效果:本实用新型自动化地实现了循环输送载具、翻转底壳、组装面板、底壳与面板的盖合及面板与底壳锁螺丝,自动化程度高,大大地提高了生产面板灯的效率,降低了生产的劳动强度和人工成本,避免了人为因素的影响,提高了生产面板灯的质量。Beneficial effects of the present utility model: The utility model automatically realizes the cyclic conveying of the carrier, the overturned bottom case, the assembly panel, the cover of the bottom case and the panel, and the locking screws of the panel and the bottom case, with a high degree of automation, which greatly improves the production The efficiency of the panel light reduces the labor intensity and labor cost of production, avoids the influence of human factors, and improves the quality of the panel light produced.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的第一升降转移机构的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of the first lifting and transferring mechanism of the present invention.
图3为本实用新型的第一升降转移机构的另一视角的立体结构示意图。FIG. 3 is a schematic three-dimensional structural diagram of the first lifting and transferring mechanism of the present invention from another perspective.
图4为本实用新型的装连接耳装置的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the connecting ear device of the present invention.
图5为本实用新型的锁螺丝机的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the screw locking machine of the present invention.
图6为本实用新型的面板组装机和底壳翻转装置的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of the panel assembly machine and the bottom case turning device of the present invention.
图7为本实用新型的供面框装置的立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the noodle supply frame device of the present invention.
图8为本实用新型的底壳翻转装置的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of the bottom case turning device of the present invention.
附图标记说明:Description of reference numbers:
1、机台;11、第一避让孔;12、第二避让孔;13、第一安装架;14、第二安装架;2、循环输送装置;21、上层直线输送机构;22、下层直线输送机构;23、第一升降转移机构;231、第一升降板;232、水平输送组件;234、龙门式限位架;235、第一升降气缸;236、第二升降板;237、第二升降气缸;238、第三避让孔;24、第二升降转移机构;30、装连接耳装置;31、第一顶升机构;32、第一阻挡气缸;33、顶升座;34、顶升气缸;35、顶升板;36、定位柱;73、载具;81、供面框装置;811、供面框架;812、升降供面框机构;813、取料机械手;8131、第三气缸;8132、第四气缸;8133、第二手指气缸;8134、夹料件;814、托料组件;8141、托料气缸;8142、托料件;8143、直角托料槽;82、供扩散板装置;83、组装机械手;91、盖合机构;911、龙门架;912、吸盘;913、第二气缸;914、吸嘴;92、翻转机构;921、翻转架;922、升降座;923、第一气缸;924、翻转组件;925、直线气缸;926、旋转气缸;927、第一手指气缸;928、夹紧件;93、移动驱动机构;10、锁螺丝机;101、供螺丝器;102、锁螺丝机械手;103、锁螺丝头;20、供底壳装置;40、锁端子线装置;50、下料装置;60、阻挡顶升机构。1. Machine; 11. The first avoidance hole; 12. The second avoidance hole; 13. The first mounting frame; 14. The second mounting frame; 2. The circulating conveying device; Conveying mechanism; 23, the first lifting transfer mechanism; 231, the first lifting plate; 232, the horizontal conveying assembly; 234, the gantry limit frame; 235, the first lifting cylinder; Lifting cylinder; 238, the third avoidance hole; 24, the second lifting transfer mechanism; 30, the connecting ear device; 31, the first lifting mechanism; 32, the first blocking cylinder; 33, the jacking seat; 34, the jacking Cylinder; 35, Lifting plate; 36, Positioning column; 73, Carrier; 81, Noodle supply frame device; 811, Noodle supply frame; 812, Lifting and supplying Noodle frame mechanism; 813, Reclaiming manipulator; ;8132, the fourth cylinder; 8133, the second finger cylinder; 8134, the material clamping part; 814, the material supporting component; 8141, the material supporting cylinder; 8142, the material supporting part; device; 83, assembling manipulator; 91, capping mechanism; 911, gantry; 912, suction cup; 913, second cylinder; 914, suction nozzle; 92, turning mechanism; 921, turning frame; 922, lifting seat; 923, The first cylinder; 924, the turning assembly; 925, the linear cylinder; 926, the rotary cylinder; 927, the first finger cylinder; 928, the clamping part; 93, the mobile driving mechanism; 10, the screw lock machine; 101, the screw supply device; 102. Locking screw manipulator; 103. Locking screw head; 20. Bottom casing device; 40. Locking terminal wiring device; 50. Cutting device; 60. Blocking jacking mechanism.
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention.
如图1至图8所示,本实用新型提供的一种扩散板、面框和底壳自动组装设备,其包括机台1、装设于机台1并用于循环输送载具73的循环输送装置2及沿着循环输送装置2的长度方向依次设置的面板组装机、底壳翻转装置、锁螺丝机10,所述循环输送装置2的进料端设置有用于向循环输送装置2所输送的载具73供应底壳的供底壳装置20,所述面板组装机位于循环输送装置2的一侧,所述面板组装机包括用于供应面框的供面框装置81、用于供应扩散板的供扩散板装置82及用于将供扩散板装置82所供应的扩散板组装至供面框装置81所供应的面框上以形成面板并将面板转移至循环输送装置2所输送的载具73的组装机械手83,底壳翻转装置用于对载具73所承载的底壳进行拾取和翻转并将翻转后的底壳盖合在载具73所承载的面板上;具体地,所述供面框装置81、组装机械手83和供扩散板装置82沿着循环输送装置2的长度方向依次设置。As shown in FIG. 1 to FIG. 8 , the present invention provides an automatic assembly equipment for a diffuser plate, a face frame and a bottom shell, which includes a machine table 1 , which is installed on the machine table 1 and is used for the circulating conveying of the circulating
实际工作时,供底壳装置20将底壳供应至循环输送装置2的进料端所输送的载具73上,循环输送装置2将承载有底壳的载具73输送至面板组装机处,底壳翻转装置拾取该载具73所承载的底壳并对其进行翻转180°,同时组装机械手83将供扩散板装置82所供应的扩散板组装至供面框装置81所供应的面框上以形成面板,再将面板转移至循环输送装置2所输送的载具73上,底壳翻转装置将翻转后的底壳盖合在载具73所承载的面板上,循环输送装置2将承载有底壳和面板的载具73输送至锁螺丝机10处,锁螺丝机10将螺丝锁紧在底壳和面板上,以锁紧底壳和面板,从而形成面板灯,最后操作员或外界机械手将面板灯出料。本实用新型自动化地实现了循环输送载具73、翻转底壳、组装面板、底壳与面板的盖合及面板与底壳锁螺丝,自动化程度高,大大地提高了生产面板灯的效率,降低了生产的劳动强度和人工成本,避免了人为因素的影响,提高了生产面板灯的质量。In actual operation, the
本实施例中,所述底壳翻转装置包括装设于机台1并位于面板组装机与锁螺丝机10之间的盖合机构91、滑动设置于机台1并用于拾取并翻转载具73所承载的底壳的翻转机构92及装设于机台1并用于驱动翻转机构92在面板组装机与盖合机构91之间移动的移动驱动机构93,盖合机构91用于拾取翻转后的底壳并将翻转后的底壳盖合于载具73所承载的面板上。In this embodiment, the bottom case turning device includes a
实际工作时,供底壳装置20将底壳供应至循环输送装置2的进料端所输送载具73上,移动驱动机构93驱动翻转机构92移动至承载有底壳的载具73的上方,翻转机构92拾取载具73所承载的底壳并对其翻转180°,当循环输送装置2所输送的载具73承载有面板后,翻转机构92将翻转后的底壳盖合在载具73所承载的面板上,从而组装成面板灯,循环输送装置2将承载有面板灯的载具73输送至锁螺丝机10处。In actual operation, the
本实施例中,所述翻转机构92包括驱动连接于移动驱动机构93的翻转架921、升降设置于翻转架921的升降座922、装设于翻转架921并用于驱动升降座922靠近或远离循环输送装置2的第一气缸923及分别装设于升降座922的两端的两个翻转组件924,两个翻转组件924间距并相对设置,所述翻转架921与机台1滑动连接,所述升降座922设置有供底壳翻转的翻转空间,所述升降座922呈龙门状,所述翻转组件924包括装设于升降座922的一端的直线气缸925、装设于直线气缸925的活塞杆的旋转气缸926、装设于旋转气缸926的输出端的第一手指气缸927及分别装设于第一手指气缸927的两个输出端的两个夹紧件928,所述盖合机构91包括装设于机台1的龙门架911、升降设置于龙门架911的吸盘912及装设于龙门架911并用于驱动吸盘912靠近或远离循环输送装置2的第二气缸913。In this embodiment, the
当移动驱动机构93驱动翻转机构92移动至承载有底壳的载具73的上方后,第一气缸923驱动升降座922连带两个翻转组件924靠近循环输送装置2移动,直至两个翻转组件924分别位于载具73所承载的底壳的两侧,直线气缸925驱动旋转气缸926连带第一手指气缸927和两个夹紧件928靠近底壳移动,直至底壳的一侧边位于两个夹紧件928之间,第一手指气缸927驱动两个夹紧件928彼此靠近移动,直至两个夹紧件928夹紧底壳的一侧边,然后第一气缸923驱动升降座922连带两个翻转组件924及底壳远离循环输送装置2移动,同时移动驱动机构93驱动翻转架921靠近龙门架911移动,旋转气缸926驱动两个夹紧件928连带底壳旋转180°,使得底壳翻转180°,吸盘912吸住翻转后的底壳,最后第二气缸913驱动吸盘912连带翻转后的底壳盖合在载具73所承载的面板上,从而实现了面板与底壳的组装。After the moving
具体地,所述吸盘912装设有多个吸嘴914,多个吸嘴914呈矩形阵列设置于吸盘912;通过多个吸嘴914吸住底壳,提高了吸住底壳的稳定性,以保证将底壳盖合在面板上的稳定性和质量。Specifically, the
本实施例中,所述循环输送装置2包括上层直线输送机构21、位于上层直线输送机构21的下方的下层直线输送机构22、位于上层直线输送机构21的一端的第一升降转移机构23、位于上层直线输送机构21的另一端的第二升降转移机构24及位于上层直线输送机构21的中部并用于阻挡和升起载具73的多个阻挡顶升机构60,多个阻挡顶升机构60分别与面板组装机、底壳翻转装置、锁螺丝机10一一对应设置,所述上层直线输送机构21与下层直线输送机构22平行设置,所述上层直线输送机构21输送载具73的方向与下层直线输送机构22输送载具73的方向相反,所述第一升降转移机构23用于将下层直线输送机构22所输出的载具73转移至上层直线输送机构21的进料端,所述第二升降转移机构24用于将上层直线输送机构21所输出的载具73转移至下层直线输送机构22的进料端,所述面板组装机、底壳翻转装置和锁螺丝机10依次沿着上层直线输送机构21输送载具73的方向设置。In this embodiment, the circulating conveying device 2 includes an upper linear conveying
实际工作时,供底壳装置20将底壳供应至上层直线输送机构21的进料端的载具73上,上层直线输送机构21将承载有底壳的载具73输送至面板组装机处,此处的阻挡顶升机构60对承载有底壳的载具73进行阻挡并顶升起来,使得承载有底壳的载具73脱离上层直线输送机构21,翻转机构92对底壳翻转后,翻转机构92将翻转后的底壳转移至盖合机构91,组装机械手83将面板转移至载具73上,此时该阻挡顶升机构60将承载有面板的载具73下降至上层直线输送机构21上,上层直线输送机构21将承载有面板的载具73输送至盖合机构91处,此处的阻挡顶升机构60将该承载有面板的载具73阻挡并顶升起来,盖合机构91将翻转后的底壳盖合在载具73所承载的面板上,然后此处的阻挡顶升机构60将承载有面板和底壳的载具73下降至上层直线输送机构21上,上层直线输送机构21将承载有面板和底壳的载具73输送至锁螺丝机10处,此处的阻挡顶升机构60将承载有面板和底壳的载具73阻挡并顶升起来,锁螺丝机10对面板和底壳进行锁螺丝以形成面板灯,最后此处的阻挡顶升机构60将承载有面板灯的载具73下降至上层直线输送机构21上,上层直线输送机构21将承载有面板灯的载具73输送至设定的位置,操作员或外界机械手将面板灯取走,上层直线输送机构21将空载的载具73输送至第二升降转移机构24,第二升降转移机构24将该载具73输送至下层直线输送机构22,下层直线输送机构22将载具73输送至第一升降转移机构23,第一升降转移机构23将载具73输送至上层直线输送机构21的进料端,从而实现了循环输送载具73,提高了生产了面板灯的效率;分层式装设于机台1的上层直线输送机构21和下层直线输送机构22的结构紧凑,缩小了循环输送装置2的体积,从而缩小了循环输送装置2所需占用空间。In actual operation, the
本实施例中,所述第一升降转移机构23或/和第二升降转移机构24包括升降设置于机台1的第一升降板231、装设于第一升降板231的水平输送组件232及用于驱动第一升降板231升降的升降驱动组件,所述水平输送组件232用于与上层直线输送机构21连接或与下层直线输送机构22连接,所述水平输送组件232输送载具73的方向与上层直线输送机构21输送载具73的方向平行,所述水平输送组件232输送载具73的方向与升降驱动组件的升降方向垂直;所述第一升降转移机构23的结构与第二升降转移机构24的结构相同。In this embodiment, the first
第一升降转移机构23在实际工作中,当水平输送组件232位于下层直线输送机构22的出料端时,下层直线输送机构22将载具73输送至水平输送组件232,升降驱动组件驱动第一升降板231升起,直至水平输送组件232位于上层直线输送机构21的进料端,水平输送组件232将载具73输送至上层直线输送机构21,最后升降驱动组件驱动第一升降板231连带水平输送组件232下降,直至水平输送组件232位于下层直线输送机构22的出料端,重复上述操作,以对载具73进行循环输送。第一升降转移机构23的工作原理与第二升降转移机构24的工作原理相同,本实施例中以第一升降转移机构23的实际工作状态进行说明,不再赘述第二升降转移机构24的实际工作状态。In the actual operation of the first
具体地,所述上层直线输送机构21、下层直线输送机构22和水平输送组件232的结构相同,三者均可以采用链带传送结构对载具73进行输送;所述第一升降板231设置有龙门式限位架234,所述龙门式限位架234横跨水平输送组件232并突伸出水平输送组件232的上方;当下层直线输送机构22将载具73输送至水平输送组件232后,龙门式限位架234对水平输送组件232上的载具73进行阻挡,避免载具73脱离水平输送组件232,保证了载具73在水平输送组件232上的稳定性和位置精度。Specifically, the structures of the upper linear conveying
本实施例中,所述升降驱动组件包括设置于机台1的底部的第一升降气缸235、装设于In this embodiment, the elevating drive assembly includes a first elevating
第一升降气缸235的活塞杆的第二升降板236及设置于第二升降板236的第二升降气缸237,所述第一升降板231装设于第二升降气缸237的活塞杆,所述机台1的底部设置有第一避让孔11和第二避让孔12,所述机台1的底部装设有与第一避让孔11连通的第一安装架13,所述第一升降气缸235的缸体装设于第一安装架13,所述第一升降气缸235的缸体贯穿第一避让孔11,所述第二升降板236设置有与第二避让孔12同轴设置的第三避让孔238,所述The
第二升降板236的底部装设有与第三避让孔238连通的第二安装架14,所述第二升降气缸237的缸体装设于第二安装架14,所述第二升降气缸237的缸体贯穿第三避让孔238,所述第二避让孔12用于供第二安装架14穿过;在实际工作时,第一升降气缸235的活塞杆和第二升降气缸237的活塞杆同步伸缩工作。该结构设计的升降驱动组件,在保证第一升降板231的升降行程满足实际工作的情况下,使得升降驱动组件的结构紧凑,缩小了升降驱动组件的体积,大大地缩小了升降驱动组件所需占用的纵向空间。The bottom of the
本实施例中,所述底壳翻转装置与锁螺丝机10之间设置有用于将连接耳组装于底壳的装连接耳装置30,所述装连接耳装置30包括位于上层直线输送机构21的中部的第一顶升机构31及两个第一阻挡气缸32,两个第一阻挡气缸32分别位于第一顶升机构31的两侧,两个第一阻挡气缸32用于对上层直线输送机构21所输送的载具73进行阻挡,第一顶升机构31用于驱动被阻挡后的载具73升起并脱离上层直线输送机构21;具体地,所述第一顶升机构31包括装设于上层直线输送机构21或/和机台1的顶升座33、装设于顶升座33的顶升气缸34及装设于顶升气缸34的顶升板35,所述顶升板35的顶面设置有多个定位柱36。In this embodiment, a connecting
在实际工作中,上层直线输送机构21将承载有底壳的载具73输送至与装连接耳装置30对应位置的过程中,位于装连接耳装置30进料端的一个第一阻挡气缸32升起以对上层直线输送机构21所输送的载具73进行减速,位于装连接耳装置30出料端的另一个第一阻挡气缸32升起以对减速后的载具73进行阻挡,使得该载具73位于两个第一阻挡气缸32之间,此时,上层直线输送机构21所输送的载具73位于第一顶升机构31的顶升板35的上方,顶升气缸34驱动顶升板35靠近该载具73移动,使得顶升板35上的多个定位柱36分别插入载具73底部的定位槽内,且顶升板35对载具73进行承载,通过定位柱36与定位槽进行配合以对载具73在顶升板35上的位置进行定位,保证载具73在顶升板35上的位置精度和稳定性,直至顶升板35将载具73推离上层直线输送机构21,位于装连接耳工位(位于装连接耳装置30一侧)的操作员或外界机械手将连接耳安装在承载有面板和底壳的载具73上的底壳上,同时两个第一阻挡气缸32复位,以便于对下一个载具73进行减速、阻挡及定位;当安装连接耳后,第一顶升机构31将承载有面板、底壳和连接耳的载具73下降至上层直线输送机构21,上层直线输送机构21将该载具73输送至锁螺丝机10处。该装连接耳装置30的结构简单,保证了载具73的位置精度和稳定性,有利于提高在底壳上安装连接耳的稳定性和质量。In actual work, when the upper linear conveying
优选地,所述阻挡顶升机构60的结构与装连接耳装置30的结构相同,在此不再赘述。Preferably, the structure of the
本实施例中,所述供面框装置81包括设置于循环输送装置2的一侧的供面框架811、装设于供面框架811内并用于供应面框的升降供面框机构812、装设于供面框架811的顶部的至少两个取料机械手813及装设于供面框架811的顶部并用于承托取料机械手813所拾取的面框的托料机构。In this embodiment, the noodle
实际工作时,升降供面框机构812上层叠放置有大量的面框,当需要供应面框时,升降供面框机构812将所有面框整体上移一个面框的高度,使得最顶层的面框突伸出供面框架811的顶面,然后所有取料机械手813同时拾取最顶层的面框并将该面框转移至托料机构,托料机构对面框进行承托,组装机械手83将扩散板组装在托料机构所承托的面框上。In actual work, a large number of noodle frames are stacked on the lifting and supplying
具体地,所述托料机构包括四个呈矩形阵列设置的托料组件814,所述托料组件814包括装设于供面框架811的托料气缸8141及装设于托料气缸8141的活塞杆的托料件8142,所述托料件8142设置有直角托料槽8143,四个托料组件814彼此相对设置,以使四个托料组件814的托料件8142围设成托料腔。Specifically, the material support mechanism includes four
当取料机械手813拾取面框后,四个托料组件814的托料气缸8141均驱动托料件8142移动,使得四个托料组件814的托料件8142靠近移动,从而使得托料腔的大小与面框的大小适配,取料机械手813将面框放置在该适配的托料腔内;该结构设计的托料机构,便于对相邻的两个面框进行分离,且通过托料腔对面框进行定位,保证了面框的位置精度和稳定性,不但便于组装机械手83将扩散板组装在面框上,还便于组装机械手83将面框和扩散板一起转移至载具73上。When the picking
具体地,所述取料机械手813包括装设于供面框架811的第三气缸8131、装设于第三气缸8131的活塞杆的第四气缸8132、装设于第四气缸8132的活塞杆的第二手指气缸8133及分别装设于第二手指气缸8133的两个输出端的两个夹料件8134,所述第三气缸8131用于驱动第四气缸8132水平移动,第四气缸8132用于驱动第二手指气缸8133升降移动。Specifically, the reclaiming
当最顶层的面框突伸出供面框架811的顶面时,第三气缸8131驱动第四气缸8132连带第二手指气缸8133和两个夹料件8134靠近面框的一侧移动,直至两个夹料件8134位于面框的一侧边的上方,然后第四气缸8132驱动第二手指气缸8133连带两个夹料件8134靠近面框的侧边移动,直至面框的侧边位于两个夹料件8134之间,第二手指气缸8133驱动两个夹料件8134彼此靠近移动,直至两个夹料件8134夹紧面框的侧边,然后第四气缸8132驱动两个夹料件8134连带面框上移,四个托料组件814的托料件8142靠拢以形成合适的托料腔,最后第三气缸8131驱动两个夹料件8134连带面框下移,两个夹料件8134将面框放置在托料腔内,且取料机械手813复位。When the topmost surface frame protrudes from the top surface of the supplying
具体地,所述组装机械手83为六轴机械手,所述组装机械手83位于供面框装置81与供扩散板装置82之间。六轴机械手的自由度好,取料和放料灵活,且只需一个组装机械手83即可实现扩散板与面框的组装以及面板的转移。Specifically, the
具体地,所述锁螺丝机10的数量为多个,多个锁螺丝机10沿着上层直线输送机构21输送载具73的方向排列设置,多个锁螺丝机10分别对面板与底壳的不同锁紧位置进行锁螺丝。多个锁螺丝机10分别对面板与底壳所需锁紧的不同位置进行锁螺丝,提高了锁螺丝的效率。Specifically, the number of the screw-locking
具体地,所述锁螺丝机10包括装设于机台1并用于供应螺丝的供螺丝器101、装设于机台1的锁螺丝机械手102及装设于锁螺丝机械手102的输出端的锁螺丝头103,所述锁螺丝头103位于上层直线输送机构21的上方,所述锁螺丝头103的数量和供螺丝器101的数量均为两个,每个供螺丝器101向一个锁螺丝头103供应螺丝。该结构的锁螺丝机10实现了自动化供应螺丝,提供了锁螺丝的效率,且每个锁螺丝机10具有两个锁螺丝头103同步对面板与底壳进行锁螺丝,进一步提高了锁螺丝的效率。Specifically, the
具体地,所述第二升降转移机构24与锁螺丝机10之间沿着上层直线输送机构21输送载具73的方向依次设置有锁端子线装置40和下料装置50,所述锁端子线装置40用于对锁螺丝后的底壳和面板进行锁端子线,所述下料装置50用于对锁端子线后的底壳和面板进行锁付辅助部件以及对其进行下料,所述端子线装置的结构和下料装置50的结构均与装连接耳装置30的结构相同,在此不再赘述。Specifically, between the second lifting and transferring
当面板与底壳锁螺丝后,处于锁端子线工位(锁端子线装置40一侧)的操作员或外界机械手将端子线锁付在底壳上,然后处于下料工位(下料装置50一侧)的操作员或外界机械手将辅助部件锁付在面板灯上并对其进行下料。After the panel and the bottom case are locked with screws, the operator or external manipulator at the terminal wire locking station (the side of the terminal wire locking device 40) locks the terminal wire on the bottom casing, and then is in the unloading station (the unloading device). 50 side) operator or external manipulator locks the auxiliary parts on the panel light and unloads it.
升降供面框机构812可以采用电机驱动丝杆螺母的结构进行供应面框。The lifting and lowering of the surface
供螺丝器101和锁螺丝头103均可以采用现有技术,在此不再赘述。Both the
优选地,所述移动驱动机构93可以采用现有技术中的直线驱动模组,在此不再赘述。Preferably, the moving
本实施例中的所有技术特征均可根据实际需要而进行自由组合。All the technical features in this embodiment can be freely combined according to actual needs.
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiments are the preferred implementation solutions of the present invention. In addition, the present invention can also be realized in other ways. Any obvious replacements are within the protection scope of the present invention without departing from the concept of the technical solution. Inside.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296689A (en) * | 2020-11-25 | 2021-02-02 | 苏州协同创新智能制造装备有限公司 | A business card holder automatic assembly line |
| CN115847080A (en) * | 2022-12-07 | 2023-03-28 | 厦门力巨自动化科技有限公司 | Automatic assembly line and assembly method for domain controller |
| CN117226491A (en) * | 2023-09-20 | 2023-12-15 | 东莞市爱康智能技术有限公司 | Camera support equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296689A (en) * | 2020-11-25 | 2021-02-02 | 苏州协同创新智能制造装备有限公司 | A business card holder automatic assembly line |
| CN115847080A (en) * | 2022-12-07 | 2023-03-28 | 厦门力巨自动化科技有限公司 | Automatic assembly line and assembly method for domain controller |
| CN115847080B (en) * | 2022-12-07 | 2025-12-02 | 厦门力巨自动化科技有限公司 | An automated assembly line for domain controllers and an assembly method thereof. |
| CN117226491A (en) * | 2023-09-20 | 2023-12-15 | 东莞市爱康智能技术有限公司 | Camera support equipment |
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