CN211494031U - Suspension type train of linear drive and electromagnetism direction - Google Patents
Suspension type train of linear drive and electromagnetism direction Download PDFInfo
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Abstract
本实用新型公开了一种直线驱动及电磁导向的悬挂式列车,轨道箱梁顶板的下方设置有反应板,还包括套装在轨道箱梁内部的第一车架、第二车架;第一车架的上方设置有前部、后部直线电机,左侧、右侧分别设置有前部、后部导向电磁铁和导向传感器,还设置有导向轮组;第一车架的下方还设置有轮轴,轮轴的两端分别套装车辆支撑轮,车辆支撑轮放置在轨道箱梁下板走行面;第二车架与第一车架结构相同;第一车架的下方还通过前吊臂连接到车体前部,第二车架的下方还通过后吊臂连接到车体后部。本实用新型的结构,有利于缓解现有悬挂式单轨列车导向轮的磨耗,增加车辆的抗侧向能力,简化车辆结构和降低运营维护的成本。
The utility model discloses a linearly driven and electromagnetically guided suspended train. A reaction plate is arranged below the top plate of the rail box girder, and further comprises a first carriage and a second carriage which are sheathed inside the rail box girder; the first carriage; The top of the frame is provided with front and rear linear motors, the left and right sides are respectively provided with front and rear guide electromagnets and guide sensors, and a guide wheel group is also provided; the lower part of the first frame is also provided with axles The two ends of the axle are respectively fitted with vehicle support wheels, which are placed on the running surface of the lower plate of the rail box girder; the second frame has the same structure as the first frame; the lower part of the first frame is also connected to the vehicle through the front boom In the front part of the vehicle body, the lower part of the second frame is also connected to the rear part of the vehicle body through the rear boom. The structure of the utility model is beneficial to alleviating the wear of the guide wheel of the existing suspended monorail train, increasing the lateral resistance capability of the vehicle, simplifying the structure of the vehicle and reducing the cost of operation and maintenance.
Description
技术领域technical field
本实用新型涉及交通运输技术领域,特别涉及一种直线驱动及电磁导向的悬挂式列车。The utility model relates to the technical field of transportation, in particular to a suspension train with linear drive and electromagnetic guidance.
背景技术Background technique
悬挂式列车是一种新制式轨道交通工具,作为一种多元化的城市轨道交通系统,具有占地面积少,建设周期短,投资成本低等诸多优点,可服务于旅游区的观光揽胜、城市楼宇之间的立体交通、高架立交的补充交通等,凭借其自身诸多优点预计将在我国有着广阔的发展及应用前景。Suspended train is a new type of rail transportation. As a diversified urban rail transit system, it has many advantages such as small footprint, short construction period and low investment cost. The three-dimensional traffic between buildings and the supplementary traffic of elevated interchanges are expected to have broad development and application prospects in my country by virtue of their many advantages.
目前,现有的悬挂式单轨车辆为达到降噪目的,其走行轮大多采用胶轮。而走行轮本身承载车辆重力,在实际运营过程中胶轮的磨耗较为严重,进而造成系统运营维护成本增高。At present, in order to achieve the purpose of noise reduction, the running wheels of the existing suspended monorail vehicles mostly use rubber wheels. The running wheel itself carries the weight of the vehicle, and the wear of the rubber wheel is more serious in the actual operation process, which in turn causes the system operation and maintenance cost to increase.
另外,现有的悬挂式列车运行方向的控制由导向轮完成,导向轮需要通过跟轨道箱梁侧面的接触和摩擦来实现车辆方向的控制,一方面会造成导向轮的磨耗,另一方面由于导向轮和轨道箱梁侧面有间隙,导向的过程中会产生来回的晃动,所有导致车辆抗侧向的能力差。In addition, the control of the running direction of the existing suspended train is completed by the guide wheel. The guide wheel needs to control the direction of the vehicle through contact and friction with the side of the rail box beam. On the one hand, it will cause the wear of the guide wheel, and on the other hand, due to There is a gap between the guide wheel and the side of the rail box girder, and there will be back and forth shaking during the guiding process, which will lead to poor lateral resistance of the vehicle.
当前,德国、日本、美国、中国均开展了对悬挂式单轨列车的研究,中国的贵州黄果树、四川成都、天津滨海新区等城市均已有项目的规划和建设,研究优化制式的悬挂式列车,对多元化交通和未来交通模式探索均是迫切而有益的。At present, Germany, Japan, the United States, and China have all carried out research on suspended monorails. China's Guizhou Huangguoshu, Sichuan Chengdu, Tianjin Binhai New Area and other cities have already planned and constructed projects to study optimized suspension trains. It is urgent and beneficial to explore diversified transportation and future transportation modes.
实用新型内容Utility model content
本实用新型的目的是提供一种直线驱动及电磁导向的悬挂式列车。The purpose of the utility model is to provide a suspension type train with linear drive and electromagnetic guidance.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种直线驱动及电磁导向的悬挂式列车,包括轨道箱梁,轨道箱梁顶板的下方设置有反应板;还包括套装在轨道箱梁内部的第一车架,第一车架的上方设置有前部直线电机和后部直线电机,左侧和右侧分别设置有左侧前部导向电磁铁、左侧后部导向电磁铁、右侧前部导向电磁铁和右侧后部导向电磁铁,每一个导向电磁铁均设置有与其配合的导向传感器;前部直线电机和后部直线电机均临近反应板,左侧前部导向电磁铁和左侧后部导向电磁铁及其导向传感器均临近轨道箱梁的左侧板,右侧前部导向电磁铁和右侧后部导向电磁铁及其导向传感器均临近轨道箱梁的右侧板;第一车架的左侧和右侧,还分别设置有导向轮组;第一车架的下方还设置有轮轴,轮轴的两端分别套装车辆支撑轮,车辆支撑轮放置在轨道箱梁下板走行面;还包括与第一车架结构相同的第二车架,第一车架的下方还通过前吊臂连接到车体前部,第二车架的下方还通过后吊臂连接到车体后部。A linear-driven and electromagnetic-guided suspended train comprises a rail box girder, a reaction plate is arranged below the top plate of the rail box girder; it also includes a first carriage sleeved inside the rail box girder, and a first carriage is arranged above the first carriage The front linear motor and the rear linear motor are respectively provided with a left front guide electromagnet, a left rear guide electromagnet, a right front guide electromagnet and a right rear guide electromagnet, respectively. Each guide electromagnet is provided with a guide sensor matched with it; the front linear motor and the rear linear motor are both adjacent to the reaction plate, and the left front guide electromagnet and the left rear guide electromagnet and their guide sensors are adjacent to the track The left plate of the box girder, the right front guide electromagnet and the right rear guide electromagnet and their guide sensors are all adjacent to the right plate of the track box girder; the left and right sides of the first frame are also set respectively There is a guide wheel group; the lower part of the first frame is also provided with a wheel axle, the two ends of the wheel axle are respectively fitted with vehicle support wheels, and the vehicle support wheels are placed on the running surface of the lower plate of the rail box girder; it also includes the same structure as the first frame. Two frames, the lower part of the first frame is also connected to the front part of the vehicle body through the front boom, and the lower part of the second frame is also connected to the rear part of the vehicle body through the rear boom.
进一步地,所述第一车架和第二车架,上方的中部还分别设置有减重电磁铁;每一个减重电磁铁均设置有与其配合的减重传感器;减重电磁铁及其减重传感器均临近轨道箱梁顶板。Further, the upper middle of the first frame and the second frame are respectively provided with weight reduction electromagnets; each weight reduction electromagnet is provided with a weight reduction sensor matched with it; the weight reduction electromagnet and its reduction The load cells are all adjacent to the top plate of the rail box girder.
本实用新型的结构,有利于缓解现有悬挂式单轨列车导向轮的磨耗,增加车辆的抗侧向能力,简化车辆结构和降低运营维护的成本。The structure of the utility model is beneficial to alleviating the wear of the guide wheel of the existing suspended monorail train, increasing the lateral resistance capability of the vehicle, simplifying the structure of the vehicle and reducing the cost of operation and maintenance.
附图说明Description of drawings
图1是系统整体结构的左侧示意图。Figure 1 is a left side schematic diagram of the overall structure of the system.
图2是系统整体结构的右侧示意图。Figure 2 is a schematic diagram of the right side of the overall structure of the system.
图3是系统整体结构中直线驱动部分的剖面图。Fig. 3 is a sectional view of the linear drive part in the overall structure of the system.
图4是系统整体结构中电磁减重部分的剖面图。FIG. 4 is a cross-sectional view of the electromagnetic weight reduction part in the overall structure of the system.
图5是两个系统组合构成一个完成车辆单元的示意图。Figure 5 is a schematic diagram of two systems combined to form a completed vehicle unit.
图6是具体实施例中减重电磁铁的设计示意图。FIG. 6 is a schematic diagram of the design of a weight-reducing electromagnet in a specific embodiment.
图7是具体实施例中导向电磁铁的设计示意图。FIG. 7 is a schematic view of the design of the guide electromagnet in the specific embodiment.
图8是具体实施例中短定子异步直线电机的设计示意图。FIG. 8 is a schematic diagram of the design of a short-stator asynchronous linear motor in a specific embodiment.
图中标号表示:直线驱动系统100,直线驱动系统反应板101,异步短定子直线电机102,异步短定子直线电机103,直线电机控制器104,直线电机控制器105、直线电机定子铁芯106和直线电机定子绕组107;电磁导向系统200,导向电磁铁201、导向电磁铁202、导向电磁铁203、导向电磁铁204、导向控制器205、导向控制器206、导向控制器207、导向控制器208、导向传感器209、导向传感器210、导向传感器211、导向传感器212、导向电磁铁磁极213和导向电磁铁线包214;电磁减重系统300,减重电磁铁301、减重控制器302、减重传感器303、减重电磁铁磁极304和减重电磁铁线包305;车辆导向轮组400、车辆支撑轮4、轨道箱梁500、轨道箱梁顶面501、轨道箱梁走行面502,车架1,车体2,吊臂3。Reference numerals in the figure indicate:
具体实施方式Detailed ways
采用直线电机驱动的方式来实现悬挂列车的走行,则可以省掉机械的传动装置,现有制式中车轮承担的驱动部分将省去,只承担支撑功能,实现悬挂式列车轮轴系统的简化,提高其可靠性。同时配合电磁减重技术,充分利用悬挂式列车系统轨道箱梁的内部的顶面部分,利用电磁吸力,使得箱梁顶面对车辆产生一个向上的作用力,从而使得车辆的胶轮与箱梁走行面之间的压力减小,达到有效降低胶轮磨损的作用。同时,采用电磁导向方式,既可有效的避免导向轮的磨耗,降低运营维护成本,又可提供足够的抗侧向力,保障列车平稳运行。The use of linear motor drive to realize the running of the suspended train can save the mechanical transmission device. In the existing system, the driving part of the wheel will be omitted, and only the support function will be taken to realize the simplification of the axle system of the suspended train and improve the its reliability. At the same time, with the electromagnetic weight reduction technology, the top surface part of the rail box girder of the suspended train system is fully utilized, and electromagnetic suction is used to make the top of the box girder face the vehicle to generate an upward force, so that the rubber wheels of the vehicle and the box girder are formed. The pressure between the running surfaces is reduced, which can effectively reduce the wear of the rubber wheel. At the same time, the electromagnetic guidance method can effectively avoid the wear of the guide wheel, reduce the operation and maintenance cost, and provide enough anti-lateral force to ensure the smooth running of the train.
具体实施例如下:Specific examples are as follows:
如图1、图2、图3和图4,系统包括直线驱动系统100、电磁导向系统200、电磁减重系统300、车辆导向轮组400和轨道箱梁500。其中,直线驱动系统由反应板101,异步短定子直线电机102,异步短定子直线电机103,直线电机控制器104,直线电机控制器105组成;电磁导向系统200由导向电磁铁201、导向电磁铁202、导向电磁铁203、导向电磁铁204、导向控制器205、导向控制器206、导向控制器207、导向控制器208、导向传感器209、导向传感器210、导向传感器211和导向传感器212组成;电磁减重系统300由减重电磁铁301、减重控制器302和减重传感器303组成。反应板101固定在悬挂式单轨车辆系统的轨道箱梁500内的上表面正中位置,异步短定子直线电机102和103安装在悬挂式单轨车辆的车架上部,与反应板101位置对应,直线电机控制器104和105安装在悬挂式单轨车辆的车架上;导向电磁铁201、202、203和204分别固定在悬挂式单轨车辆车架的侧面四角,与轨道箱梁500的左右内侧面对应,电磁导向系统200的导向控制器和导向传感器均安装在悬挂式单轨车辆的车架上;减重电磁铁301安装在悬挂式单轨车辆的车架上部,与轨道箱梁500内的上表面对应,电磁减重系统300的减重控制器和减重传感器均安装在悬挂式单轨车辆的车架上。车辆导向轮组400固定在悬挂式单轨车辆车架的两侧。As shown in FIGS. 1 , 2 , 3 and 4 , the system includes a
轨道箱梁500内上表面安装的反应板101由抗磁导电材料制成,轨道箱梁500由导磁材料制成。The
悬挂式单轨车辆由直线驱动系统100提供走行和常规制动的动力,车辆的运行姿态由电磁导向系统200来控制,通过电磁减重系统300可使得车辆轮胎受到的压力减小,车辆导向轮组400可起到防护作用,在电磁导向系统200出现故障的情况下,可做应急导向使用。The suspended monorail vehicle is powered by the
异步短定子直线电机102和103通过与反应板101之间的电磁作用产生驱动力,驱动悬挂式单轨车辆运行,驱动力的大小由直线电机控制器104和105来通过控制输入的电流大小、频率、相序实现。The asynchronous short stator
四个导向电磁铁201、202、203、204均可与轨道箱梁500的内侧面通过电磁作用产生吸力,导向控制器可根据导向传感器采集的距离值来控制导向电磁铁与轨道箱梁之间吸力的大小,当某个导向传感器采集的距离值大于其额定的距离范围时,增加其对应的导向电磁铁的电磁吸力,当某个导向传感器采集的距离值小于其额定的距离范围时,减小其对应的导向电磁铁的电磁吸力,四个导向电磁铁共同作用,可实现调整车架运行姿态的作用。The four guiding
减重电磁铁301通过与轨道箱梁500面的电磁作用产生电磁吸力,减重控制器302可根据减重传感器303采集的距离值来控制减重电磁铁301与轨道箱梁500之间吸力的大小。考虑到实际线路的不平顺,轨道箱梁安装误差和线路沉降的因素,实际运行过程中,减重电磁铁与轨道箱梁内上表面之间的距离值不是固定不变的,当减重传感器采集的距离值大于额定距离值时,增大减重电磁铁与轨道箱梁之间的吸力,当减重传感器采集的距离值小于额定距离值时,减小减重电磁铁与轨道箱梁之间的吸力,通过减重电磁铁产生的吸力,可使悬挂式单轨车辆系统的车轮与轨道箱梁之间的作用力减小,达到减重的目的。The
如图5,将两个悬挂式车辆和两套用于悬挂式车辆的直线驱动和电磁导向系统组合,在每个车辆的下部加上吊臂,然后通过吊臂将车厢固定,就可实现一个完整的能够用于编组的悬挂式列车单元,用于实现载客运营。As shown in Figure 5, two suspended vehicles and two sets of linear drive and electromagnetic guidance systems for suspended vehicles are combined, and a boom is added to the lower part of each vehicle, and then the carriage is fixed by the boom to achieve a complete Suspended train units that can be used for marshalling for passenger-carrying operations.
如图6、图7和图8,轨道箱梁的截面尺寸为780mm*1100mm,其板厚为15mm(除顶板厚度为25mm外),长度为30m,材料为Q235;反应板的截面尺寸为400mm*4mm,长度为30m,材料均为铝;减重电磁铁为“山”型,截面尺寸为650mm*200mm,两边极板厚25mm,中间极板厚50mm,长度为1m,材料为Q235,线包材料为铜,填充率0.6,工作气隙8mm;异步短定子直线电机铁芯宽240mm,极距为216mm,电机极数8,电机长1900mm,每极每相槽数3,总槽数80,气隙磁密0.18T,等效气隙19mm,绕组材料为铜,铁芯选用硅钢片;导向电磁铁的截面尺寸为150mm*150mm,极板厚15mm,长度为300mm,材料为Q235,线包材料为铜,填充率0.6,工作气隙6mm。As shown in Figure 6, Figure 7 and Figure 8, the section size of the rail box girder is 780mm*1100mm, its plate thickness is 15mm (except the top plate thickness is 25mm), the length is 30m, and the material is Q235; the section size of the reaction plate is 400mm *4mm, the length is 30m, the material is all aluminum; the weight-reducing electromagnet is "mountain" type, the section size is 650mm*200mm, the thickness of the two sides is 25mm, the thickness of the middle plate is 50mm, the length is 1m, the material is Q235, the wire The package material is copper, the filling rate is 0.6, the working air gap is 8mm; the core width of the asynchronous short stator linear motor is 240mm, the pole pitch is 216mm, the number of motor poles is 8, the length of the motor is 1900mm, the number of slots per pole and phase is 3, and the total number of slots is 80 , the air gap magnetic density is 0.18T, the equivalent air gap is 19mm, the winding material is copper, and the iron core is made of silicon steel; The package material is copper, the filling rate is 0.6, and the working air gap is 6mm.
通过有限元仿真分析得出在以上设计参数的情况下,该系统的推力,减重力,导向力的结果见下表。Through the finite element simulation analysis, it is concluded that under the above design parameters, the results of the thrust, weight reduction and guiding force of the system are shown in the following table.
由上表可知,对于单个悬挂式车辆的直线驱动和电磁导向系统,其两个直线电机共能够提供10920N的推力,其一个减重电磁铁能够提供52399N的减重力,其单个导向电磁铁能够提供7672N的导向力。As can be seen from the above table, for the linear drive and electromagnetic guidance system of a single suspended vehicle, its two linear motors can provide a total thrust of 10920N, one weight reduction electromagnet can provide 52399N weight reduction, and its single guide electromagnet can provide a total of 10920N thrust. 7672N guiding force.
如图5,两个悬挂式车辆的直线驱动和电磁导向系统,可以组合成一个悬挂式列车单元,其总推力可达到21840N,可近似等效为2184Kg,其总减重力可达到104798N,可近似等效为10480Kg。As shown in Figure 5, the linear drive and electromagnetic guidance systems of two suspended vehicles can be combined into a suspended train unit, and its total thrust can reach 21840N, which can be approximately equivalent to 2184Kg, and its total weight reduction can reach 104798N, which can be approximated Equivalent to 10480Kg.
由上述分析知,采用直线驱动、电磁减重、电磁导向的方法,可以有效缓解胶轮压力,增加胶轮使用寿命,同时可以简化车辆的机械结构,通过增加电磁导向,使得现有车辆中的导向轮变为安全防护轮,几乎无接触摩擦,有效减低运营维护成本。It can be seen from the above analysis that the method of linear drive, electromagnetic weight reduction and electromagnetic guidance can effectively relieve the pressure of the rubber wheel, increase the service life of the rubber wheel, and simplify the mechanical structure of the vehicle. The guide wheel becomes a safety protection wheel with almost no contact friction, which effectively reduces the operation and maintenance cost.
综上,本发明一种用于悬挂式车辆的直线驱动和电磁导向系统,整个系统具有结构简单,运营维护成本低的特点,能很好地满足城市辅助交通,旅游区交通,楼宇间交通的需求。To sum up, the present invention is a linear drive and electromagnetic guidance system for suspended vehicles. The whole system has the characteristics of simple structure and low operation and maintenance cost, and can well meet the needs of urban auxiliary traffic, tourist area traffic, and inter-building traffic. need.
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CN110682925A (en) * | 2019-11-24 | 2020-01-14 | 山西中海威轨道交通工程有限公司 | Suspension type train of linear drive and electromagnetism direction |
CN112849992A (en) * | 2021-02-08 | 2021-05-28 | 山西中海威轨道交通工程有限公司 | Marshalling motor for suspension type transportation system |
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CN110682925A (en) * | 2019-11-24 | 2020-01-14 | 山西中海威轨道交通工程有限公司 | Suspension type train of linear drive and electromagnetism direction |
CN110682925B (en) * | 2019-11-24 | 2025-02-07 | 山西中海威轨道交通工程有限公司 | A suspended train with linear drive and electromagnetic guidance |
CN112849992A (en) * | 2021-02-08 | 2021-05-28 | 山西中海威轨道交通工程有限公司 | Marshalling motor for suspension type transportation system |
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