CN211445664U

CN211445664U - Integrative pot of saccharification

Info

Publication number: CN211445664U
Application number: CN201921325081.7U
Authority: CN
Inventors: 方正; 周真道; 曹向阳; 刘伟军; 叶国香
Original assignee: Nanjing Canaan Technology Co Ltd
Current assignee: Nanjing Canaan Technology Co Ltd
Priority date: 2019-08-15
Filing date: 2019-08-15
Publication date: 2020-09-08
Anticipated expiration: 2029-08-15

Abstract

The utility model discloses an integrative pot of saccharification, including the pot body, pot cover, agitating unit and electric heater unit, be equipped with the division board in the middle of the pot body, divide into the pot body and lower pot body through the division board with the pot body, it is equipped with the filtration sieve to go up pot body bottom position in the division board top, lower pot body bottom is equipped with the bottom plate, upward be equipped with the enterprising outlet on the pot body, exit under being equipped with on the pot body, pass through the tube coupling between enterprising outlet and the lower exit, agitating unit and electric heater unit set up respectively at last internal portion of pot. The utility model has the advantages that: the integrated device combines the four functional tanks of saccharification, filtration, boiling and precipitation, and has the stirring function, so that the cost is saved, the materials can be fully stirred in the saccharification process, the materials can be fully decomposed, and ideal and stable wort can be obtained.

Description

Integrative pot of saccharification

Technical Field

The utility model relates to a saccharification equipment technical field, concretely relates to integrative pot of saccharification.

Background

In beer brewing, saccharification needs to be carried out by 4 processes of saccharification, filtration, boiling and precipitation, 4 tanks with different functions need to be configured in a conventional product, small test equipment with simple and crude structures is provided, but the brewing process requirements cannot be completely met, the taste of the brewed beer is far different from the conventional brewing effect, the equipment is simple and crude, the taste of each batch of brewed beer is unstable, the structure of the existing small test equipment is simple and crude, only the functions of heating, saccharification, filtration and boiling cannot achieve the effects of circulating precipitation and malt saccharification and stirring, the raw materials cannot be fully decomposed in the saccharification process, the raw materials are intangible, the raw materials are wasted, and on the other hand, the natural decomposition effect is unstable in each saccharification process, and the beer quality effect is greatly influenced; the requirements of the refined beer are higher than that of the industrial beer, the quality of the beer is better, and the quality of the beer produced by the existing equipment is not ideal, the stability is poor and the like.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems in the prior art, the utility model provides a saccharification integrated pot with reasonable structure.

The technical scheme of the utility model as follows:

the utility model provides an integrative pot of saccharification, its characterized in that, includes the pot body, pot cover, agitating unit and electric heater unit, be equipped with the division board in the middle of the pot body, divide into the pot body and lower pot body through the division board with the pot body, go up pot body bottom and be equipped with the filtration sieve in the position that is located division board top, lower pot body bottom is equipped with the bottom plate, upward be equipped with the export of going up on the pot body, be equipped with down to import and export on the lower pot body, go up export and import and export down between through the tube coupling, agitating unit and electric heater unit set up respectively at last internal portion of pot.

The saccharification integrated pot is characterized in that a tangential inlet tangent to the inner wall of the upper pot body is further formed in the side face of the upper pot body, and the lower inlet and the lower outlet are connected with the tangential inlet through a pump.

The saccharification integrated pot is characterized in that the stirring device comprises a support frame fixedly arranged on the partition plate and a stirring main body arranged on the support frame; the stirring main body comprises a fixed sleeve, a first self-lubricating bearing arranged in the fixed sleeve in a matching manner, a transmission shaft fixedly arranged on the first self-lubricating bearing and a stirring paddle arranged on the transmission shaft; the transmission shaft penetrates through the pot cover, and a driving handle is arranged at the top of the transmission shaft.

The saccharification integrated pot is characterized in that a second self-lubricating bearing is arranged at a penetrating position on the transmission shaft.

The saccharification integrated pot is characterized in that the stirring paddle is arranged at the lower end of the transmission shaft and comprises two blades, and the two blades are symmetrically arranged on the transmission shaft.

The saccharification integrated pot is characterized in that the electric heating device comprises a heating temperature control device and a heating ring.

The saccharification integrated pot is characterized in that an upper pot body manhole is arranged on the side face of the upper pot body, a lower pot body manhole is arranged on the side face of the lower pot body, and an upper pot body manhole cover is arranged on the upper pot body manhole and a lower pot body manhole cover is arranged on the lower pot body manhole.

The saccharification integrated pot is characterized in that the partition plate is obliquely arranged, so that a high end and a low end are formed on the partition plate, and the upper inlet and the outlet are arranged at positions close to the low end of the partition plate.

The utility model has the advantages that: the integrated device combines the four functional tanks of saccharification, filtration, boiling and precipitation, and has the stirring function, so that the cost is saved, the materials can be fully stirred in the saccharification process, the materials can be fully decomposed, and ideal and stable wort can be obtained.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a perspective schematic view of the present invention;

FIG. 3 is a schematic view of the internal structure of the present invention;

FIG. 4 is a schematic structural view of the stirring body of the present invention;

FIG. 5 is an enlarged view of the structure at B of the present invention;

FIG. 6 is an enlarged view of the structure at the position A of the present invention;

in the figure: 1-pot cover, 101-second self-lubricating bearing, 2-stirring device, 201-fixed sleeve, 202-first self-lubricating bearing, 203-transmission shaft, 204-paddle, 205-driving handle, 3-tangential inlet, 4-upper pot body manhole cover, 5-filtering sieve plate, 6-separation plate, 7-lower pot body manhole cover, 8-bottom plate, 9-lower inlet and outlet, 10-lower pot body, 11-upper inlet and outlet, 12-pot body, 13-electric heating device, 14-upper pot body and 15-support frame.

Detailed Description

The invention is further described with reference to the accompanying drawings.

As shown in fig. 1-6, a saccharification integrated pot comprises a pot cover 1, a second self-lubricating bearing 101, a stirring device 2, a fixed sleeve 201, a first self-lubricating bearing 202, a transmission shaft 203, blades 204, a driving handle 205, a tangential inlet 3, an upper pot body manhole cover 4, a filtering sieve plate 5, a separation plate 6, a lower pot body manhole cover 7, a bottom plate 8, a lower inlet and outlet 9, a lower pot body 10, an upper inlet and outlet 11, a pot body 12, an electric heating device 13, an upper pot body 14 and a support frame 15.

A partition plate 6 is arranged in the middle of the pot body 12, the pot body 12 is divided into an upper pot body 14 and a lower pot body 10 through the partition plate 6, a filter sieve plate 5 is arranged at the position, above the partition plate 6, of the bottom of the upper pot body 14, the filter sieve plate 5 is used for separating solid from liquid, and the mesh number of the filter sieve plate 5 can be set according to specific operation requirements; the bottom of the lower pot body 10 is provided with a bottom plate 8, the upper pot body 14 is provided with an upper inlet and outlet 11, the lower pot body 10 is provided with a lower inlet and outlet 9, the upper inlet and outlet 11 is connected with the lower inlet and outlet 9 through a pipeline, and the upper inlet and outlet 11 and the lower inlet and outlet 9 are generally provided with valves for controlling the on-off and flow of liquid; wherein agitating unit and electric heater unit 13 set up inside last pot body 14 respectively, and wherein agitating unit can be with even the fusing of material and water, obtain abundant decomposition.

In the embodiment, the side surface of the upper pot body 14 is also provided with a tangential inlet 3 tangent to the inner wall of the upper pot body 14, and the lower inlet and outlet 9 is connected with the tangential inlet 3 through a pump. The tangential inlet 3 is designed to enable liquid to enter the pot body along a tangential line to rotate so as to swirl the solidified substances in the liquid, so that the solidified substances are concentrated at the center of the bottom of the pot body.

The stirring device comprises a support frame 15 fixedly arranged on the partition plate 6 and a stirring main body arranged on the support frame 15; the stirring main body is not directly contacted with the partition plate 6, so that the problem of sanitary dead angles generated on the partition plate 6 is reduced, and the stirring main body comprises a fixed sleeve 201, a first self-lubricating bearing 202 arranged in the fixed sleeve 201 in a matching manner, a transmission shaft 203 fixedly arranged on the first self-lubricating bearing 202 and a stirring paddle arranged on the transmission shaft 203; the transmission shaft 203 is arranged on the pot cover 1 in a penetrating way, a driving handle 205 is arranged at the top of the transmission shaft 203, and a second self-lubricating bearing 101 is arranged at the penetrating position on the transmission shaft 203; the stirring main body 2 is manually driven and is provided with a self-lubricating bearing, so that the running stability of the stirring process can be improved. The stirring paddle is arranged at the lower end of the transmission shaft 203, so that the stirring sufficiency can be effectively improved; the stirring paddle comprises two blades 204, and the two blades 204 are symmetrically arranged on the transmission shaft 203. The stirring paddle adopts the simplified design, and the structure is simpler on the premise of not influencing the stirring effect.

The electric heating device 13 includes a heating temperature control device and a heating ring. The heating temperature control device can set the heating stability and time, and the heating ring can effectively and sufficiently heat the liquid in the pot body.

The 14 sides of the upper pot body are provided with a manhole of the upper pot body, the 10 sides of the lower pot body are provided with a manhole of the lower pot body, the manhole cover 4 of the upper pot body and the manhole of the lower pot body are arranged on the manhole of the upper pot body, the manhole cover 7 of the lower pot body is arranged on the manhole of the upper pot body, the upper pot body manhole cover 4 can be opened through manual operation, solids on the upper pot body and the filter sieve plate 5 can be cleaned in time, and the manhole cover 7 of the lower pot body can be opened through manual operation.

In the present embodiment, the partition plate 6 is disposed obliquely so as to form a high-low end on the partition plate 6, the upper inlet port 11 is disposed at a position near the low end of the partition plate 6, the bottom plate 8 is disposed obliquely so as to form a high-low end on the bottom plate 8, and the lower inlet port 9 is disposed at a position near the low end of the bottom plate 8. The design can reduce the liquid residue in the upper pot body and the lower pot body, thereby improving the saccharification and fine brewing effects.

A saccharification method of a saccharification integrated pot comprises the following specific steps:

1) adding water through the upper inlet and the outlet, starting the electric heating device for heating, opening the pot cover when the brewing set temperature is reached, and putting the crushed malt into the upper pot body;

2) stirring the materials by a stirring device to fully saccharify and decompose the materials;

3) after the saccharification is finished, the wort passes through a sieve plate of the filter tank and is introduced into a lower inlet and a lower outlet from an upper inlet, the wort enters a lower pot body, and the spent grains are taken out through a manhole of the upper pot body;

3) then the wort is led into the tangential inlet from the lower inlet and the lower outlet through the pump and enters the upper pot body, and is boiled through the electric heating device;

4) after boiling, the wort is led into the lower inlet and outlet from the upper outlet again, so that the wort enters the lower pot body for precipitation, and finally, the ideal clear wort is obtained.

Claims

1. The utility model provides an integrative pot of saccharification, its characterized in that, including the pot body (12), pot cover (1), agitating unit (2) and electric heater unit (13), be equipped with division board (6) in the middle of the pot body (12), divide into the pot body (12) through division board (6) and go up pot body (14) and pot body (10) down, it is equipped with filtration sieve (5) to go up pot body (14) bottom and being located division board (6) top position, pot body (10) bottom is equipped with bottom plate (8) down, upward be equipped with on pot body (14) and go up exit (11), be equipped with down exit (9) down on pot body (10), go up exit (11) and exit (9) down between through the tube coupling, agitating unit and electric heater unit (13) set up respectively inside last pot body (14).

2. A saccharification integrated pot according to claim 1, characterized in that the side of the upper pot body (14) is further provided with a tangential inlet (3) tangential to the inner wall of the upper pot body (14), and the lower inlet/outlet (9) is connected with the tangential inlet (3) through a pump.

3. A saccharification integrated pot according to claim 1, wherein the stirring device comprises a support frame (15) fixedly arranged on the partition plate (6) and a stirring body arranged on the support frame (15); the stirring main body comprises a fixed sleeve (201), a first self-lubricating bearing (202) arranged in the fixed sleeve (201) in a matching manner, a transmission shaft (203) fixedly arranged on the first self-lubricating bearing (202) and a stirring paddle arranged on the transmission shaft (203); the transmission shaft (203) penetrates through the pot cover (1), and a driving handle (205) is arranged at the top of the transmission shaft (203).

4. A mashing integrated pan according to claim 3, characterised in that a second self-lubricating bearing (101) is provided on the drive shaft (203) at the through-going position.

5. A saccharification integrated pot according to claim 3, wherein the stirring paddle is arranged at the lower end of the transmission shaft (203), the stirring paddle comprises two blades (204), and the two blades (204) are symmetrically arranged on the transmission shaft (203).

6. A saccharification integrated pot according to claim 1, characterized in that the electric heating device (13) comprises a heating temperature control device and a heating ring.

7. A saccharification integrated pot as claimed in claim 1, wherein the upper pot body (14) is provided with an upper pot body manhole on the side, the lower pot body (10) is provided with a lower pot body manhole on the side, and the upper pot body manhole is provided with an upper pot body manhole cover (4) and the lower pot body manhole is provided with a lower pot body manhole cover (7).

8. A mashing integrated pan according to claim 1, characterized in that the partition plate (6) is inclined so as to form a high-low end in the partition plate (6), and the upper inlet/outlet port (11) is provided near the low end of the partition plate (6).

9. A mashing integrated pan according to claim 1, characterized in that the bottom plate (8) is inclined so as to form a high-low end on the bottom plate (8), and the lower access opening (9) is provided near the low end of the bottom plate (8).