CN212279161U - Water-saving and energy-saving closed circulating water corncob soaking tank - Google Patents

Abstract

The utility model relates to a water-saving energy-saving closed circulating water corncob soaking tank, which comprises a frame, the upper surface of the frame is provided with a tank body, the open position of the top end surface of the tank body is provided with a top cover, the center of the top cover is provided with a main water inlet pipe, a top pressure grating plate is arranged below the main water inlet pipe in the tank body, the top pressure grating plate is arranged on the upper surface of a fixed block on the side wall of the tank body, a filtering grating plate is arranged at the position close to the bottom end surface in the tank body, a stirrer is arranged between the top pressure grating plate and the filtering grating plate in the tank body, the stirrer is fixed on a horizontal shaft in the tank body, an impurity discharge port is arranged on the bottom surface of the tank body, a sinking groove is arranged below the impurity discharge port, a position close to the top end on the side wall of the sinking groove is connected with a flushing impurity inlet pipe, a flushing impurity outlet, the other end of the water return pipe is connected with a circulating water filtering and pressurizing device which is connected with the main water inlet pipe; the utility model has the advantages of high soaking efficiency and low production cost.

Description

Water-saving and energy-saving closed circulating water corncob soaking tank

Technical Field

The utility model belongs to the technical field of corn processing equipment, concretely relates to airtight circulating water corncob soak tank of water conservation and energy saving.

Background

The corncob has the physical characteristics of hard texture, slow water absorption and difficulty in thorough absorption, but has super-strong water retention capacity after thorough absorption, is a main material for cultivating edible fungi, the quality of the corncob directly influences the yield of the edible fungi, and the conventional corncob pre-wetting mainly comprises four methods, namely a soaking method, a stuffiness method, a stirring method and a fermentation method; wherein, the edible fungus manufacturer adopts a stirring method with too high cost; the fermentation method has long time period, the pile needs to be turned in the midway, and the nutrition is lost; the stuffy preparation method, watering and turning over are troublesome and labor-consuming, and the large-scale production is difficult to control and operate; the corncobs are easy to float on the water surface by using a soaking method, so that partial corncobs are insufficient in water absorption, the stirring difficulty is high, the soaking time is long, impurities are difficult to clean, and the quality of edible fungus cultivation products is influenced; therefore, the water-saving and energy-saving closed circulating water corncob soaking tank with high soaking efficiency and low production cost is very necessary.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming the defects of the prior art and providing a water-saving and energy-saving closed circulating water corncob soaking tank with high soaking efficiency and low production cost.

The purpose of the utility model is realized like this: the utility model provides a water conservation and energy saving airtight circulating water corncob soak tank, it includes the frame, the upper surface of frame be provided with a jar body, the uncovered department of the top face of the jar body be provided with the top cap, the center of top cap be provided with main inlet tube, the below of the internal main inlet tube of jar be provided with roof pressure grating plate, roof pressure grating plate set up the upper surface of the fixed block on jar side wall, the jar internal position that is close to the bottom face be provided with the filtration grating plate, the jar internal roof pressure grating plate and filter between the grating plate and be provided with the agitator, the agitator fix on the horizontal axis in the jar body, the bottom surface of the jar body on be provided with the impurity bin outlet, the below of impurity bin outlet be provided with heavy groove, the lateral wall of heavy groove on be close to the position on the top be connected with and wash the impurity inlet channel, the bottom face of heavy groove on be connected with and wash the impurity outlet conduit, the lateral wall of the jar body on the top of filtering the grid board be close to the position of filtering the grid board and be connected with the wet return, the other end of wet return be connected with the circulating water and filter and pressure device, the circulating water filter and pressure device link to each other with main inlet tube, main inlet tube and wet return on be connected with into water control valve A and play water control valve A respectively, wash impurity inlet channel and wash impurity outlet conduit on be connected with into water control valve B and play water control valve B respectively.

The outer end of the horizontal shaft is connected with a rotating handle or a motor.

And a water level limiting alarm is arranged on the inner side wall of the tank body and above the top pressure grid plate.

The sink groove is in a pan bottom shape or a funnel shape.

The utility model has the advantages that: the middle-jacking pressure grating plate of the utility model can ensure that the floating corn cob can be completely sunk into water, thereby ensuring the soaking and water absorption effect of the corn cob, and the filtering grating plate can ensure that impurities such as stones and the like in the mixed corn cob are fully filtered, thereby ensuring the quality of the corn cob; the stirrer is arranged in the tank body, and can be used for stirring the corncobs in the closed tank in a manual or electric mode, so that the corncob soaking efficiency is improved, the fermentation process is reduced, and the nutrient components in the corncobs are locked; the water level limiting alarm can timely remind the water level in the closed tank, so that the corncobs are fully soaked, excessive water waste is avoided, and water is saved; through circulating water filtration and pressurization device, the corn cob soaking and sealing irrigation water resource can be recycled.

Drawings

Fig. 1 is a schematic structural diagram of the water-saving and energy-saving closed circulating water corncob soaking tank of the utility model.

In the figure: 1. the device comprises a frame 2, a tank body 3, a flushing impurity water outlet pipeline 4, a water outlet control valve B5, a sink 6, a water inlet control valve B7, a flushing impurity water inlet pipeline 8, an impurity discharge outlet 9, a filtering grid plate 10, a horizontal shaft 11, a stirrer 12, a fixing block 13, a top pressing grid plate 14, a water level limit alarm 15, a circulating water filtering and pressurizing device 16, a water return pipe 17, a water inlet control valve A18, a top cover 19, a main water inlet pipe 20 and a water outlet control valve A.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Example 1

As shown in figure 1, the water-saving energy-saving closed circulating water corncob soaking tank comprises a frame 1, wherein a tank body 2 is arranged on the upper surface of the frame 1, a top cover 18 is arranged at the open position of the top end surface of the tank body 2, a main water inlet pipe 19 is arranged at the center of the top cover 18, a top pressure grating plate 13 is arranged below the main water inlet pipe 19 in the tank body 2, the top pressure grating plate 13 is arranged on the upper surface of a fixed block 12 on the side wall of the tank body 2, a filtering grating plate 9 is arranged at the position close to the bottom end surface in the tank body 2, a stirrer 11 is arranged between the top pressure grating plate 13 and the filtering grating plate 9 in the tank body 2, the stirrer 11 is fixed on a horizontal shaft 10 in the tank body 2, an impurity discharge port 8 is arranged on the bottom surface of the tank body 2, a sinking groove 5 is arranged below the impurity discharge port 8, a flushing impurity water inlet pipeline 7 is connected at the position close to the top end on the side wall of, the bottom face of heavy groove 5 on be connected with and wash impurity outlet conduit 3, the lateral wall of jar body 2 on filter the position that the top of grid plate 9 is close to filter grid plate 9 and be connected with wet return 16, the other end of wet return 16 be connected with circulating water and filter and pressure device 15, circulating water filter and pressure device 15 link to each other with main inlet tube 19, main inlet tube 19 and wet return 16 on be connected with into water control valve A17 and play water control valve A20 respectively, wash impurity inlet conduit 7 and wash impurity outlet conduit 3 on be connected with into water control valve B6 and play water control valve B4 respectively.

The utility model discloses when using, at first open the top cap, it is internal to stack the corncob that needs to soak into the jar, then rotatory roof pressure grid plate, form confined roof pressure grid plate, then open into water control valve A, let main water inlet spray and soak jar internal corncob, soaking time is 15 hours/cycle usually, in the soaking process, carry out once intensive mixing to jar internal corncob through the agitator every 4 hours, let the corncob fully stir and transposition soak in jar upper and lower part, 30 minutes to 60 minutes after the stirring wait that the impurity deposits completely in the heavy groove, then open into water control valve B and go out water control valve B in order to wash the impurity in the heavy groove and discharge; after stirring for three times, performing spot inspection on the core penetration degree of the soaked corns after 12 hours, and completely sucking the corns thoroughly, then opening a water outlet control valve A, and pumping residual water in the tank through a circulating water filtering and pressurizing device, wherein the circulating water filtering and pressurizing device consists of a filtering device and a suction pump; finally, rotating the top pressure grating plate, opening and transferring the soaked corncobs to the outside of the tank, then washing the residual impurities in the settling tank again, and simultaneously cleaning the tank to prepare for entering the next soaking procedure; generally, the utility model has the advantages of soak efficient, low in production cost.

Example 2

As shown in figure 1, the water-saving energy-saving closed circulating water corncob soaking tank comprises a frame 1, wherein a tank body 2 is arranged on the upper surface of the frame 1, a top cover 18 is arranged at the open position of the top end surface of the tank body 2, a main water inlet pipe 19 is arranged at the center of the top cover 18, a top pressure grating plate 13 is arranged below the main water inlet pipe 19 in the tank body 2, the top pressure grating plate 13 is arranged on the upper surface of a fixed block 12 on the side wall of the tank body 2, a filtering grating plate 9 is arranged at the position close to the bottom end surface in the tank body 2, a stirrer 11 is arranged between the top pressure grating plate 13 and the filtering grating plate 9 in the tank body 2, the stirrer 11 is fixed on a horizontal shaft 10 in the tank body 2, an impurity discharge port 8 is arranged on the bottom surface of the tank body 2, a sinking groove 5 is arranged below the impurity discharge port 8, a flushing impurity water inlet pipeline 7 is connected at the position close to the top end on the side wall of, a flushing impurity water outlet pipeline 3 is connected to the bottom end surface of the sink tank 5, a water return pipe 16 is connected to the position, close to the filtering grid plate 9, above the filtering grid plate 9 on the side wall of the tank body 2, the other end of the water return pipe 16 is connected with a circulating water filtering and pressurizing device 15, the circulating water filtering and pressurizing device 15 is connected with a main water inlet pipe 19, the main water inlet pipe 19 and the water return pipe 16 are respectively connected with a water inlet control valve A17 and a water outlet control valve A20, and the flushing impurity water inlet pipeline 7 and the flushing impurity water outlet pipeline 3 are respectively connected with a water inlet control valve B6 and a water outlet control valve B4; the outer end of the horizontal shaft 10 is connected with a rotating handle or a motor; a water level limit alarm 14 is arranged above the top pressure grating plate 13 on the inner side wall of the tank body 2; the sink tank 5 is in a pan bottom shape or a funnel shape.

The utility model discloses when using, at first open the top cap, it is internal to stack the corncob that needs to soak into the jar, then rotatory roof pressure grid plate, form confined roof pressure grid plate, then open into water control valve A, let main water inlet spray and soak the internal corncob of jar, if the water level is too high, the alarm of water level spacing is reported to the police, can close into water this moment, soaking time is 15 hours/cycle usually, in the soaking process, carry out once intensive mixing to the corncob in the jar body through hand/electric agitator every 4 hours, let the corncob in the jar upper and lower part intensive mixing and transposition soak, wait for impurity to deposit into the heavy groove completely 30 minutes to 60 minutes after the stirring, then open into water control valve B and go out water control valve B in order to wash the impurity in the heavy groove and discharge; after stirring for three times, performing spot inspection on the core permeability of the soaked corn after 12 hours, and completely sucking the corn, then opening a water outlet control valve A, draining residual water in a tank through a circulating water filtering and pressurizing device, and performing cyclic use on water resources in the sealed corn cob soaking and soaking tank, wherein the premise is that a filtering grid is needed to filter impurities, and impurities in a filtering sedimentation tank are washed to discharge precipitated impurities, the effect is the best, generally, after a soaking period is finished, the impurities are washed once, the corn cob can be continuously soaked by the original circulating water again, meanwhile, the water temperature is adjusted and controlled, and the problem that the corn cob is acidified and deteriorated to influence nutritional ingredients when the corn cob is soaked again is avoided, wherein the circulating water filtering and pressurizing device consists of a filtering device and a suction pump; finally, rotating the top pressure grating plate, opening and transferring the soaked corncobs to the outside of the tank, then washing the residual impurities in the settling tank again, and simultaneously cleaning the tank to prepare for entering the next soaking procedure; the sinking groove is of a pan bottom shape or a funnel shape structure, so that impurities can be fully discharged out of the closed tank body, and the quality of the corncobs is ensured; the bottom is pre-buried in advance or a water tank type water inlet and drainage system is used, impurities mixed in the corn core are removed to the outside by washing the impurities, a pot bottom-shaped or funnel-shaped sinking groove is used, the impurities are easy to wash clean, in addition, the water resource can be optimized and saved, and an impurity outlet is preferably communicated with an impurity washing water outlet at the bottom of the sinking groove as much as possible; generally, the utility model has the advantages of soak efficient, low in production cost.

Claims (4)

1. The utility model provides a water conservation and energy saving airtight circulating water corncob soak tank, it includes the frame, its characterized in that: the upper surface of the frame is provided with a tank body, the top cover is arranged at the open position of the top end surface of the tank body, the center of the top cover is provided with a main water inlet pipe, a top pressure grating plate is arranged below the main water inlet pipe in the tank body, the top pressure grating plate is arranged on the upper surface of a fixed block on the side wall of the tank body, a filtering grating plate is arranged at the position close to the bottom end surface in the tank body, a stirrer is arranged between the top pressure grating plate and the filtering grating plate in the tank body, the stirrer is fixed on a horizontal shaft in the tank body, an impurity discharge outlet is arranged on the bottom surface of the tank body, a sink groove is arranged below the impurity discharge outlet, a flushing impurity water inlet pipeline is connected to the position close to the top end on the side wall of the sink groove, a flushing impurity water outlet pipeline is connected to the bottom end surface of the sink groove, a water return pipe is connected to the position close to the filtering grating plate above the, the other end of wet return be connected with circulating water and filter and pressure device, circulating water filter and pressure device link to each other with main inlet tube, main inlet tube and wet return on be connected with into water control valve A and play water control valve A respectively, wash impurity inlet channel and wash impurity outlet conduit on be connected with into water control valve B and play water control valve B respectively.

2. The water-saving energy-saving closed circulating water corncob soaking tank as claimed in claim 1, wherein: the outer end of the horizontal shaft is connected with a rotating handle or a motor.

3. The water-saving energy-saving closed circulating water corncob soaking tank as claimed in claim 1, wherein: and a water level limiting alarm is arranged on the inner side wall of the tank body and above the top pressure grid plate.

4. The water-saving energy-saving closed circulating water corncob soaking tank as claimed in claim 1, wherein: the sink groove is in a pan bottom shape or a funnel shape.

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