CN211445340U - Electrolytic tinning passivation chromium-containing wastewater recycling system - Google Patents

Electrolytic tinning passivation chromium-containing wastewater recycling system Download PDF

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CN211445340U
CN211445340U CN201922427205.9U CN201922427205U CN211445340U CN 211445340 U CN211445340 U CN 211445340U CN 201922427205 U CN201922427205 U CN 201922427205U CN 211445340 U CN211445340 U CN 211445340U
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阳银林
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Zhongshan Luyang Environmental Protection Technology Co ltd
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Abstract

The application discloses a recycling system for chromium-containing wastewater of electrotinning passivation, which relates to the technical field of industrial sewage treatment, and is provided with a wastewater collection container, a pre-filtering mechanism, a cation exchange mechanism and an anion exchange mechanism which are sequentially connected through a pipeline, wherein the wastewater collection container stores the chromium-containing wastewater, the pre-filtering mechanism removes suspended matters, the cation exchange mechanism adsorbs metal ions, the anion exchange mechanism adsorbs dichromate, the treated effluent flows into a water recovery container, the cation exchange mechanism and the anion exchange mechanism are respectively regenerated through an acid adding mechanism and an alkali adding mechanism when the adsorption is saturated, the wastewater flowing out in the regeneration stage flows into the chromium recovery container as chromium recovery liquid, the system can sequentially carry out pretreatment, ion exchange method treatment and chromium-containing wastewater of electrotinning passivation, and specifically remove pollutants in the wastewater, the obtained sodium dichromate recovered liquid and recovered water can be returned to the production line for continuous utilization, so that the pollution is reduced and the operation cost is reduced.

Description

一种电镀锡钝化含铬废水回收再利用系统A kind of electroplating tin passivation chromium-containing wastewater recycling system

【技术领域】【Technical field】

本申请工业污水处理技术领域,具体涉及一种电镀锡钝化含铬废水回收再利用系统。The present application is in the technical field of industrial sewage treatment, and in particular relates to a system for recycling and reusing chromium-containing wastewater by electroplating tin passivation.

【背景技术】【Background technique】

对于生产马口铁系列产品的企业,在电镀锡薄钢板生产过程中,钝化工序会产生一定量含有六价铬污染物废水。六价铬是属于国家严格控制排放的含重金属污染物,因此,如何合理处理含铬废水,实现重金属及水的循环回收利用是亟需解决的问题。For enterprises that produce tinplate products, in the production process of electroplated tin sheet, the passivation process will produce a certain amount of wastewater containing hexavalent chromium pollutants. Hexavalent chromium is a heavy metal pollutant that is strictly controlled by the state. Therefore, how to reasonably treat chromium-containing wastewater and realize the recycling of heavy metals and water is an urgent problem to be solved.

【实用新型内容】【Content of utility model】

本申请为了解决上述的技术问题,提供一种结构简单的一种电镀锡钝化含铬废水回收再利用系统,可以有效的对废水进行处理,可得到重铬酸钠回收液与回收水,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。In order to solve the above-mentioned technical problems, the present application provides a kind of electroplating tin passivation chromium-containing waste water recycling system with a simple structure, which can effectively treat the waste water, and can obtain sodium dichromate recovery solution and recovery water, and then The obtained sodium dichromate recovery liquid and recovered water can be returned to the production line for continuous use, reducing pollution and operating costs.

为解决上述技术问题,本申请采用以下技术方案:In order to solve the above-mentioned technical problems, the application adopts the following technical solutions:

一种电镀锡钝化含铬废水回收再利用系统,包括通过管路依次连接的用于储存含铬废水的废水收集容器、用于对含铬废水进行初次过滤处理的预过滤机构、可用于吸附含铬废水中金属离子的阳离子交换机构和可用于吸附含铬废水中重铬酸根的阴离子交换机构,所述阴离子交换机构的出口分为两路,一路通过管路与回收水容器连通,另一路通过管路与回收铬容器连通,所述阳离子交换机构上设置有用于添加酸性再生剂的酸添加机构,所述阴离子交换机构上设置有用于添加碱性再生剂的碱添加机构。An electroplating tin passivated chromium-containing wastewater recycling system, comprising a wastewater collection container for storing chromium-containing wastewater connected in sequence through pipelines, a pre-filtering mechanism for primary filtration treatment of chromium-containing wastewater, and a pre-filtering mechanism that can be used for adsorption A cation exchange mechanism for metal ions in chromium-containing wastewater and an anion exchange mechanism for adsorbing dichromate in chromium-containing wastewater, the outlet of the anion exchange mechanism is divided into two paths, one path is connected to the recovery water container through a pipeline, and the other path It is communicated with the chromium recovery container through a pipeline, the cation exchange mechanism is provided with an acid addition mechanism for adding an acidic regenerant, and the anion exchange mechanism is provided with an alkali addition mechanism for adding an alkaline regenerant.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述预过滤机构包括通过管道依次连通的废水泵、石英砂过滤器、精密过滤器和预过滤水收集容器,所述废水泵用于将含铬废水由所述废水收集容器输向所述石英砂过滤器,所述石英砂过滤器和所述精密过滤器用于依次对含铬废水进行初次过滤以除去含铬废水中的悬浮物,所述预过滤水收集容器用于存储初次过滤的含铬废水。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system, the pre-filtration mechanism includes a waste water pump, a quartz sand filter, a precision filter and a pre-filtered water collection container that are communicated in turn through a pipeline, and the waste water pump uses In order to transport the chromium-containing wastewater from the wastewater collection container to the quartz sand filter, the quartz sand filter and the precision filter are used for the primary filtration of the chromium-containing wastewater in turn to remove the suspended solids in the chromium-containing wastewater. , the pre-filtered water collection container is used to store the primary filtered chromium-containing wastewater.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述阳离子交换机构包括阳离子泵、第一阳离子交换器和第二阳离子交换器,所述第一阳离子交换器和所述第二阳离子交换器的进水端上设置有通过管道与所述废水收集容器连通的预过滤进水口以及通过管道与所述酸添加机构连通的再生酸添加口,且所述第一阳离子交换器和所述第二阳离子交换器的出水端上均设置有通过管道与所述阴离子交换机构连通的除阳离子出水口,所述阳离子泵设于所述废水收集容器与所述第一阳离子交换器和所述第二阳离子交换器之间的管道上并用于输送初次过滤的含铬废水,所述第一阳离子交换器和所述第二阳离子交换器内均设置有可用于吸附金属离子的阳离子交换树脂。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the cation exchange mechanism comprises a cation pump, a first cation exchanger and a second cation exchanger, the first cation exchanger and the second cation The water inlet end of the exchanger is provided with a pre-filtered water inlet communicated with the waste water collection container through a pipeline and a regeneration acid addition port communicated with the acid addition mechanism through a pipeline, and the first cation exchanger and the The water outlet of the second cation exchanger is provided with a cation removal outlet that communicates with the anion exchange mechanism through a pipeline, and the cation pump is arranged between the waste water collection container and the first cation exchanger and the second cation exchanger. The pipeline between the two cation exchangers is used to transport the chromium-containing wastewater for primary filtration, and both the first cation exchanger and the second cation exchanger are provided with a cation exchange resin that can be used for adsorbing metal ions.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述预过滤进水口、所述再生酸添加口和所述除阳离子出水口上均设置有控制阀。In the above-mentioned system for recycling and reusing chromium-containing wastewater from electroplating tin passivation, control valves are provided on the pre-filtration water inlet, the regeneration acid addition port and the cation-removing water outlet.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述阴离子交换机构包括第一阴离子交换器、第二阴离子交换器和第三阴离子交换器,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的进水端上均设置有通过管道与所述阳离子交换机构连通的除阳离子进水口以及通过管道与所述碱添加机构连通的再生碱添加口,且所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的出水端上均设有通过管道与所述回收水容器连通的回收水出口以及通过管道与所述回收铬容器连通的回收铬出口,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器内均设置有阴离子交换树脂。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the anion exchange mechanism includes a first anion exchanger, a second anion exchanger and a third anion exchanger, the first anion exchanger, the The water inlet ends of the second anion exchanger and the third anion exchanger are both provided with a decation water inlet communicated with the cation exchange mechanism through a pipeline, and a regeneration alkali addition port communicated with the alkali addition mechanism through a pipeline , and the outlet ends of the first anion exchanger, the second anion exchanger and the third anion exchanger are all provided with a recovered water outlet that communicates with the recovered water container through a pipeline, and a recovered water outlet connected to the recovered water container through a pipeline. Anion exchange resin is provided in the first anion exchanger, the second anion exchanger and the third anion exchanger.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的进水口和出水口上均设置有控制阀。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system, the water inlet and outlet of the first anion exchanger, the second anion exchanger and the third anion exchanger are all provided with control valve.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述酸添加机构包括再生酸药箱和再生酸泵,所述再生酸药箱通过管道与所述阳离子交换机构连通,所述再生酸药箱中设置有酸性再生剂,所述再生酸泵设于所述再生酸药箱与所述阳离子交换机构之间的管道上并用于将所述再生酸药箱内的酸性再生剂输送至所述阳离子交换机构。As described above, the electroplating tin passivation chromium-containing wastewater recycling system, the acid adding mechanism includes a regeneration acid medicine tank and a regeneration acid pump, the regeneration acid medicine tank is communicated with the cation exchange mechanism through a pipeline, and the regeneration An acid regenerating agent is arranged in the acid tank, and the regenerating acid pump is arranged on the pipeline between the regenerating acid tank and the cation exchange mechanism and is used to transport the acid regenerating agent in the regenerating acid tank to a the cation exchange mechanism.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述碱添加机构包括再生碱药箱和再生碱泵,所述再生碱药箱通过管道与所述阴离子交换机构连通,所述再生碱药箱中设置有碱性再生剂,所述再生碱泵设于所述再生碱药箱与所述阴离子交换机构之间的管道上并用于将所述再生碱药箱内的碱性再生剂输送至所述阴离子交换机构。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the alkali adding mechanism includes a regenerated alkali medicine tank and a regenerated alkali pump, the regenerated alkali medicine tank is communicated with the anion exchange mechanism through a pipeline, and the regeneration An alkaline regenerant is arranged in the alkali medicine tank, and the regenerated alkali pump is arranged on the pipeline between the regenerated alkali medicine tank and the anion exchange mechanism, and is used to transfer the alkaline regenerant in the regenerated alkali medicine tank delivered to the anion exchange mechanism.

如上所述的电镀锡钝化含铬废水回收再利用系统,所述阴离子交换机构和所述回收铬容器之间设置有可用于对所述阴离子交换机构流出的回收铬溶液进行蒸发浓缩的有蒸发浓缩机构。The above-mentioned electroplating tin passivation chromium-containing wastewater recovery and reuse system, between the anion exchange mechanism and the recovery chromium container, there is an evaporation device that can be used for evaporating and concentrating the recovered chromium solution flowing out of the anion exchange mechanism. enrichment agency.

如上所述的电镀锡钝化含铬废水回收再利用系统,还包括设于管路上并用于检测的多组废水监测系统,所述废水监测系统由压力表、流量计、电导率在线监测仪和pH计中的一个或几个串联组成。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system also includes multiple groups of waste water monitoring systems arranged on pipelines and used for detection. One or several of the pH meters are made up in series.

与现有技术相比,本申请的有益效果如下:Compared with the prior art, the beneficial effects of the present application are as follows:

本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器、预过滤机构、阳离子交换机构、阴离子交换机构,其中废水收集容器用于储存含铬废水,通过预过滤机构对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构吸附废水中的重铬酸根,经阴离子交换机构处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构一路出口流入回收水容器中,当阳离子交换机构和阴离子交换机构吸附饱和时停止交换,通过酸添加机构把酸性再生剂添加入阳离子交换机构内,通过碱添加机构把碱性再生剂添加入阴离子交换机构内,分别对阳离子交换机构和阴离子交换机构进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构另一路出口流入回收铬容器中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing wastewater recycling system of the present application is provided with a wastewater collection container, a pre-filtration mechanism, a cation exchange mechanism, and an anion exchange mechanism that are sequentially connected through pipes, wherein the wastewater collection container is used for storing chromium-containing wastewater. , the chromium-containing wastewater is initially pre-filtered by the pre-filtration mechanism to remove the suspended solids in the wastewater, and the metal ions in the wastewater are adsorbed by the cation exchange mechanism, such as (Cr 3+ , Fe 2+ ), the purpose is to prevent the metal ions from affecting the subsequent The ion exchange process has an influence, and then the dichromate in the wastewater is adsorbed by the anion exchange mechanism. The chromium content in the effluent treated by the anion exchange mechanism has reached the discharge standard (meeting the passivation spray water reuse requirements). All the way from the anion exchange mechanism The outlet flows into the recovered water container. When the cation exchange mechanism and the anion exchange mechanism are saturated with adsorption, the exchange is stopped. The acidic regenerant is added to the cation exchange mechanism through the acid addition mechanism, and the alkaline regenerant is added to the anion exchange mechanism through the alkali addition mechanism. Inside, the cation exchange mechanism and the anion exchange mechanism are regenerated to restore the exchange capacity, and the chromium in the wastewater flowing out in the regeneration stage flows out from the anion exchange mechanism in the form of sodium dichromate, which can be used as a chromium recovery solution (satisfying the passivation bath solution). Recycling requirements) flow into the chromium recovery container from another outlet of the anion exchange mechanism. This system can sequentially pre-process and reuse chromium-containing wastewater from electroplating tin passivation and chromium-containing wastewater. Contaminants, the recovered water obtained can be used in the passivation spray tank, and the obtained chromium recovery solution can be returned to the passivation tank for continued use, and then the obtained sodium dichromate recovery solution and recovered water can be returned to the production line for continued use, Reduce pollution and reduce operating costs.

【附图说明】【Description of drawings】

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments.

图1是本申请一种电镀锡钝化含铬废水回收再利用系统的示意图。Fig. 1 is the schematic diagram of a kind of electroplating tin passivation chromium-containing waste water recycling system of the present application.

【具体实施方式】【Detailed ways】

请参阅图1,一种电镀锡钝化含铬废水回收再利用系统,包括通过管路依次连接的用于储存含铬废水的废水收集容器1、用于对含铬废水进行初次过滤处理的预过滤机构2、可用于吸附含铬废水中金属离子的阳离子交换机构3和可用于吸附含铬废水中重铬酸根的阴离子交换机构4,所述阴离子交换机构4的出口分为两路,一路通过管路与回收水容器5连通,另一路通过管路与回收铬容器6连通,所述阳离子交换机构3上设置有用于添加酸性再生剂的酸添加机构7,所述阴离子交换机构4上设置有用于添加碱性再生剂的碱添加机构8。Please refer to FIG. 1, a system for recycling and reusing chromium-containing wastewater passivated by electroplating tin, including a wastewater collection container 1 for storing chromium-containing wastewater connected in sequence through pipelines, and a pre-filter for primary filtration treatment of chromium-containing wastewater. Filtration mechanism 2, cation exchange mechanism 3 that can be used to absorb metal ions in chromium-containing wastewater, and anion exchange mechanism 4 that can be used to absorb dichromate in chromium-containing wastewater. The outlet of the anion exchange mechanism 4 is divided into two paths, one through The pipeline is communicated with the recovered water container 5, and the other channel is communicated with the recovered chromium container 6 through the pipeline. The cation exchange mechanism 3 is provided with an acid addition mechanism 7 for adding an acidic regenerant, and the anion exchange mechanism 4 is provided with a useful Alkali addition mechanism 8 for adding alkaline regenerant.

本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器1、预过滤机构2、阳离子交换机构3、阴离子交换机构4,其中废水收集容器1用于储存含铬废水,通过预过滤机构2对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构3吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构4 吸附废水中的重铬酸根,经阴离子交换机构4处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构4一路出口流入回收水容器5中,当阳离子交换机构3和阴离子交换机构4吸附饱和时停止交换,通过酸添加机构7把酸性再生剂添加入阳离子交换机构3内,通过碱添加机构8把碱性再生剂添加入阴离子交换机构4内,分别对阳离子交换机构3和阴离子交换机构4进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构4流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构4另一路出口流入回收铬容器6中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing waste water recycling system of the present application is provided with a waste water collection container 1, a pre-filtration mechanism 2, a cation exchange mechanism 3, and an anion exchange mechanism 4 connected in sequence through pipes, wherein the waste water collection container 1 is used for In order to store chromium-containing wastewater, the chromium-containing wastewater is initially pre-filtered by the pre-filter mechanism 2 to remove the suspended solids in the wastewater, and the cation exchange mechanism 3 is used to adsorb metal ions in the wastewater, such as (Cr 3+ , Fe 2+ ), which are The purpose is to prevent metal ions from affecting the subsequent ion exchange process, and then adsorb dichromate in the wastewater through anion exchange mechanism 4, and the chromium content in the effluent treated by anion exchange mechanism 4 has reached the discharge standard (meet the passivation spray water return. (required), flow into the recovery water container 5 from the outlet of the anion exchange mechanism 4, stop the exchange when the cation exchange mechanism 3 and the anion exchange mechanism 4 are saturated with adsorption, and add the acidic regenerant through the acid addition mechanism 7 into the cation exchange mechanism 3. , the alkaline regenerant is added into the anion exchange mechanism 4 through the alkali addition mechanism 8, and the cation exchange mechanism 3 and the anion exchange mechanism 4 are regenerated to restore the exchange capacity, and the chromium in the wastewater flowing out during the regeneration stage is replaced by sodium dichromate. The form flows out from the anion exchange mechanism 4, and can be used as a chromium recovery solution (meeting the passivation tank liquid recovery requirements) from another outlet of the anion exchange mechanism 4 into the recovery chromium container 6, and this system can sequentially passivate the electroplating tin passivated chromium-containing wastewater Pretreatment and ion exchange are used to treat and reuse chromium-containing wastewater to remove pollutants in the wastewater in a targeted manner. The recovered water can be used in the passivation spray tank, and the obtained chromium recovery solution can be returned to the passivation tank. The recovered sodium dichromate and recovered water can be returned to the production line for continuous use, reducing pollution and operating costs.

所述预过滤机构2包括通过管道依次连通的废水泵21、石英砂过滤器22、精密过滤器23和预过滤水收集容器24,所述废水泵 21用于将含铬废水由所述废水收集容器1输向所述石英砂过滤器22,所述石英砂过滤器22和所述精密过滤器23用于依次对含铬废水进行初次过滤以除去含铬废水中的悬浮物,所述预过滤水收集容器24用于存储初次过滤的含铬废水。设置所述石英砂过滤器22可用于截留废水中悬浮物胶体等颗粒杂质,所述精密过滤器23可用于除去废水中悬浮物、微粒、铁锈等杂质,通过预过滤机构2除去废水中的悬浮物,优选所述精密过滤器采用5μm滤芯。The pre-filtering mechanism 2 includes a waste water pump 21, a quartz sand filter 22, a precision filter 23 and a pre-filtered water collection container 24 that are connected in sequence through pipelines. The waste water pump 21 is used to collect chromium-containing waste water from the waste water. The container 1 is sent to the quartz sand filter 22, and the quartz sand filter 22 and the precision filter 23 are used for the primary filtration of the chromium-containing wastewater to remove the suspended solids in the chromium-containing wastewater. The water collection vessel 24 is used to store the primary filtered chromium-containing wastewater. Setting the quartz sand filter 22 can be used to intercept particulate impurities such as suspended solids and colloids in the waste water, and the precision filter 23 can be used to remove suspended solids, particles, rust and other impurities in the waste water. Preferably, the precision filter adopts a 5 μm filter element.

所述阳离子交换机构3包括阳离子泵31、第一阳离子交换器32 和第二阳离子交换器33,所述第一阳离子交换器32和所述第二阳离子交换器33的进水端上设置有通过管道与所述废水收集容器1连通的预过滤进水口301以及通过管道与所述酸添加机构7连通的再生酸添加口302,且所述第一阳离子交换器32和所述第二阳离子交换器 33的出水端上均设置有通过管道与所述阴离子交换机构4连通的除阳离子出水口303,所述阳离子泵31设于所述废水收集容器1与所述第一阳离子交换器32和所述第二阳离子交换器33之间的管道上并用于输送初次过滤的含铬废水,所述第一阳离子交换器32和所述第二阳离子交换器33内均设置有可用于吸附金属离子的阳离子交换树脂。本申请的所述阳离子交换机构3设置有第一阳离子交换器32和第二阳离子交换器33,使用一用一备的方式,当其中一个吸附饱和时停止吸附交换并加入再生酸剂进入再生阶段,同时切换到另一个进行吸附交换,提高了工作效率。The cation exchange mechanism 3 includes a cation pump 31, a first cation exchanger 32 and a second cation exchanger 33, and the water inlet ends of the first cation exchanger 32 and the second cation exchanger 33 are provided with a pass through. The pre-filtration water inlet 301 communicated with the waste water collection container 1 and the regeneration acid addition port 302 communicated with the acid addition mechanism 7 through the pipeline, and the first cation exchanger 32 and the second cation exchanger The water outlet 33 is provided with a cation removal outlet 303 which is communicated with the anion exchange mechanism 4 through a pipeline, and the cation pump 31 is provided in the waste water collection container 1 and the first cation exchanger 32 and the The pipeline between the second cation exchangers 33 is used to transport the chromium-containing wastewater for primary filtration. Both the first cation exchanger 32 and the second cation exchanger 33 are provided with cation exchanges that can be used to adsorb metal ions. resin. The cation exchange mechanism 3 of the present application is provided with a first cation exchanger 32 and a second cation exchanger 33, using a one-use-one-standby method, when one of them is saturated with adsorption, the adsorption exchange is stopped and a regenerating acid is added to enter the regeneration stage. , and switch to another for adsorption exchange at the same time, which improves the work efficiency.

所述预过滤进水口301、所述再生酸添加口302和所述除阳离子出水口303上均设置有控制阀。通过控制阀控制进行废水和再生酸剂的管道切换,实现当离子交换器饱和时切断预过滤进水口301和阳离子出水口303,并打开再生酸添加口302加入再生酸剂进行再生。Control valves are provided on the pre-filter water inlet 301 , the regeneration acid addition port 302 and the cation removal water outlet 303 . The pipeline switching of waste water and regeneration acid is controlled by the control valve, so that when the ion exchanger is saturated, the pre-filtration water inlet 301 and the cation water outlet 303 are cut off, and the regeneration acid addition port 302 is opened to add regeneration acid for regeneration.

所述阴离子交换机构4包括第一阴离子交换器41、第二阴离子交换器42和第三阴离子交换器43,所述第一阴离子交换器41、所述第二阴离子交换器42和第三阴离子交换器43的进水端上均设置有通过管道与所述阳离子交换机构3连通的除阳离子进水口401以及通过管道与所述碱添加机构连通的再生碱添加扣402,且所述第一阴离子交换器41、所述第二阴离子交换器42和第三阴离子交换器43的出水端上均设有通过管道与所述回收水容器5连通的回收水出口403以及通过管道与所述回收铬容器6连通的回收铬出口404,所述第一阴离子交换器41、所述第二阴离子交换器42和所述第三阴离子交换器 43内均设置有阴离子交换树脂。本申请的阴离子交换机构4采用两用一备,当其中一台阴离子交换器饱和时切换进入废水而打开再生碱进行再生,依次提高工艺流畅性和过滤效率。The anion exchange mechanism 4 includes a first anion exchanger 41, a second anion exchanger 42 and a third anion exchanger 43, the first anion exchanger 41, the second anion exchanger 42 and the third anion exchange The water inlet end of the device 43 is provided with a de-cation water inlet 401 communicated with the cation exchange mechanism 3 through a pipeline and a regeneration alkali addition button 402 communicated with the alkali addition mechanism through a pipeline, and the first anion exchange The water outlet ends of the device 41, the second anion exchanger 42 and the third anion exchanger 43 are all provided with a recovered water outlet 403 that communicates with the recovered water container 5 through a pipeline, and a recovered chromium container 6 through a pipeline. Anion exchange resin is provided in the first anion exchanger 41 , the second anion exchanger 42 and the third anion exchanger 43 , which are connected to the recovered chromium outlet 404 . The anion exchange mechanism 4 of the present application adopts dual use and one standby. When one of the anion exchangers is saturated, it switches to waste water and turns on the regeneration alkali for regeneration, thereby improving process fluency and filtration efficiency in turn.

所述第一阴离子交换器41、所述第二阴离子交换器42和所述第三阴离子交换器43的进水口和出水口上均设置有控制阀。通过控制阀进行管道切换,优选控制阀为电磁阀,通过电路进行在线控制,提高自动化。Control valves are provided on the water inlet and outlet of the first anion exchanger 41 , the second anion exchanger 42 and the third anion exchanger 43 . Pipeline switching is performed through a control valve, preferably a solenoid valve, and online control is performed through a circuit to improve automation.

所述酸添加机构7包括再生酸药箱71和再生酸泵72,所述再生酸药箱71通过管道与所述阳离子交换机构3连通,所述再生酸药箱 71中设置有酸性再生剂,所述再生酸泵72设于所述再生酸药箱71 与所述阳离子交换机构3之间的管道上并用于将所述再生酸药箱71 内的酸性再生剂输送至所述阳离子交换机构3。通过控制所述再生酸泵72来控制再生酸药箱71内酸性再生剂的添加量,优选酸性再生剂为硫酸,再生酸泵72通过电路进行控制,提高自动化程度。The acid adding mechanism 7 includes a regeneration acid medicine tank 71 and a regeneration acid pump 72. The regeneration acid medicine tank 71 is communicated with the cation exchange mechanism 3 through a pipeline, and an acid regeneration agent is arranged in the regeneration acid medicine tank 71. The regenerating acid pump 72 is arranged on the pipeline between the regenerating acid medicine tank 71 and the cation exchange mechanism 3 and is used to transport the acid regeneration agent in the regenerating acid medicine tank 71 to the cation exchange mechanism 3 . The addition amount of the acid regeneration agent in the regeneration acid medicine tank 71 is controlled by controlling the regeneration acid pump 72, preferably the acid regeneration agent is sulfuric acid, and the regeneration acid pump 72 is controlled by the circuit to improve the degree of automation.

所述碱添加机构8包括再生碱药箱81和再生碱泵82,所述再生碱药箱81通过管道与所述阴离子交换机构4连通,所述再生碱药箱 81中设置有碱性再生剂,所述再生碱泵82设于所述再生碱药箱81 与所述阴离子交换机构4之间的管道上并用于将所述再生碱药箱81 内的碱性再生剂输送至所述阴离子交换机构4。通过控制再生碱泵82 进行添加碱性再生剂量的控制,优选碱性再生剂为氢氧化钠,通过加入对阴离子交换机进行再生。The alkali adding mechanism 8 includes a regenerated alkali medicine tank 81 and a regenerated alkali pump 82, the regenerated alkali medicine tank 81 is communicated with the anion exchange mechanism 4 through a pipeline, and an alkaline regeneration agent is arranged in the regenerated alkali medicine tank 81 , the regenerated alkali pump 82 is arranged on the pipeline between the regenerated alkali medicine tank 81 and the anion exchange mechanism 4 and is used to transport the alkaline regeneration agent in the regenerated alkali medicine tank 81 to the anion exchange Institution 4. The amount of alkaline regeneration is controlled by controlling the regeneration alkali pump 82, preferably the alkaline regeneration agent is sodium hydroxide, and the anion exchanger is regenerated by adding.

所述阴离子交换机构4和所述回收铬容器6之间设置有可用于对所述阴离子交换机构4流出的回收铬溶液进行蒸发浓缩的有蒸发浓缩机构9。通过蒸发浓缩机构9可将阴离子交换机构4流出的铬回收液进行蒸发浓缩,以此提高铬回收液中重铬酸的浓度。Between the anion exchange mechanism 4 and the recovery chromium container 6, there is an evaporation and concentration mechanism 9 that can be used for evaporating and concentrating the recovered chromium solution flowing out of the anion exchange mechanism 4. The chromium recovery liquid flowing out of the anion exchange mechanism 4 can be evaporated and concentrated by the evaporation and concentration mechanism 9, thereby increasing the concentration of dichromic acid in the chromium recovery liquid.

还包括设于管路上并用于检测的多组废水监测系统10,所述废水监测系统10由压力表、流量计、电导率在线监测仪和pH计中的一个或几个串联组成。通过废水监测系统10可直观的反应管道内废水的各项指标,以便对水流量、水压、pH值等进行在线调整,提高系统的过滤效果。It also includes multiple groups of waste water monitoring systems 10 arranged on the pipeline and used for detection. The waste water monitoring system 10 is composed of one or more of a pressure gauge, a flow meter, an on-line conductivity monitor and a pH meter in series. Through the wastewater monitoring system 10, various indicators of the wastewater in the pipeline can be intuitively reflected, so that the water flow, water pressure, pH value, etc. can be adjusted online, and the filtering effect of the system can be improved.

本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器1、预过滤机构2、阳离子交换机构3、阴离子交换机构4,其中废水收集容器1用于储存含铬废水,通过预过滤机构2对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构3吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构4 吸附废水中的重铬酸根,经阴离子交换机构4处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构4一路出口流入回收水容器5中,当阳离子交换机构3和阴离子交换机构 4吸附饱和时停止交换,通过酸添加机构7把酸性再生剂添加入阳离子交换机构3内,通过碱添加机构8把碱性再生剂添加入阴离子交换机构4内,分别对阳离子交换机构3和阴离子交换机构4进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构4流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构4另一路出口流入回收铬容器6中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing waste water recycling system of the present application is provided with a waste water collection container 1, a pre-filtration mechanism 2, a cation exchange mechanism 3, and an anion exchange mechanism 4 connected in sequence through pipes, wherein the waste water collection container 1 is used for In order to store chromium-containing wastewater, the chromium-containing wastewater is initially pre-filtered by the pre-filter mechanism 2 to remove the suspended solids in the wastewater, and the cation exchange mechanism 3 is used to adsorb metal ions in the wastewater, such as (Cr 3+ , Fe 2+ ), which are The purpose is to prevent metal ions from affecting the subsequent ion exchange process, and then adsorb dichromate in the wastewater through anion exchange mechanism 4, and the chromium content in the effluent treated by anion exchange mechanism 4 has reached the discharge standard (meet the passivation spray water return. (required), flow into the recovery water container 5 from the outlet of the anion exchange mechanism 4, stop the exchange when the cation exchange mechanism 3 and the anion exchange mechanism 4 are saturated with adsorption, and add the acidic regenerant through the acid addition mechanism 7 into the cation exchange mechanism 3. , the alkaline regenerant is added into the anion exchange mechanism 4 through the alkali addition mechanism 8, and the cation exchange mechanism 3 and the anion exchange mechanism 4 are regenerated to restore the exchange capacity, and the chromium in the wastewater flowing out during the regeneration stage is replaced by sodium dichromate. The form flows out from the anion exchange mechanism 4, and can be used as a chromium recovery solution (meeting the passivation tank liquid recovery requirements) from another outlet of the anion exchange mechanism 4 into the recovery chromium container 6, and this system can sequentially passivate the electroplating tin passivated chromium-containing wastewater Pretreatment and ion exchange are used to treat and reuse chromium-containing wastewater to remove pollutants in the wastewater in a targeted manner. The recovered water can be used in the passivation spray tank, and the obtained chromium recovery solution can be returned to the passivation tank. The recovered sodium dichromate and recovered water can be returned to the production line for continuous use, reducing pollution and operating costs.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (10)

1.一种电镀锡钝化含铬废水回收再利用系统,其特征在于:包括通过管路依次连接的用于储存含铬废水的废水收集容器(1)、用于对含铬废水进行初次过滤处理的预过滤机构(2)、可用于吸附含铬废水中金属离子的阳离子交换机构(3)和可用于吸附含铬废水中重铬酸根的阴离子交换机构(4),所述阴离子交换机构(4)的出口分为两路,一路通过管路与回收水容器(5)连通,另一路通过管路与回收铬容器(6)连通,所述阳离子交换机构(3)上设置有用于添加酸性再生剂的酸添加机构(7),所述阴离子交换机构(4)上设置有用于添加碱性再生剂的碱添加机构(8)。1. an electroplating tin passivation chromium-containing waste water recycling system, is characterized in that: comprise the waste water collection container (1) for storing chromium-containing waste water connected successively by pipeline, for carrying out primary filtration to chromium-containing waste water The treated pre-filtration mechanism (2), the cation exchange mechanism (3) that can be used to adsorb metal ions in the chromium-containing wastewater, and the anion exchange mechanism (4) that can be used to adsorb dichromate in the chromium-containing wastewater, the anion exchange mechanism ( The outlet of 4) is divided into two paths, one is communicated with the recovery water container (5) through the pipeline, and the other is communicated with the recovered chromium container (6) through the pipeline, and the cation exchange mechanism (3) is provided with an acid for adding acid. The acid addition mechanism (7) of the regeneration agent, the anion exchange mechanism (4) is provided with an alkali addition mechanism (8) for adding the alkaline regeneration agent. 2.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述预过滤机构(2)包括通过管道依次连通的废水泵(21)、石英砂过滤器(22)、精密过滤器(23)和预过滤水收集容器(24),所述废水泵(21)用于将含铬废水由所述废水收集容器(1)输向所述石英砂过滤器(22),所述石英砂过滤器(22)和所述精密过滤器(23)用于依次对含铬废水进行初次过滤以除去含铬废水中的悬浮物,所述预过滤水收集容器(24)用于存储初次过滤的含铬废水。2. The electroplating tin passivation chromium-containing waste water recycling system according to claim 1 is characterized in that: the pre-filtering mechanism (2) comprises a waste water pump (21), a quartz sand filter ( 22), a precision filter (23) and a pre-filtered water collection container (24), the waste water pump (21) is used to transport chromium-containing waste water from the waste water collection container (1) to the quartz sand filter ( 22), the quartz sand filter (22) and the precision filter (23) are used for the primary filtration of the chromium-containing wastewater to remove the suspended solids in the chromium-containing wastewater, and the pre-filtered water collection container (24) ) for the storage of primary filtered chromium-containing wastewater. 3.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述阳离子交换机构(3)包括阳离子泵(31)、第一阳离子交换器(32)和第二阳离子交换器(33),所述第一阳离子交换器(32)和所述第二阳离子交换器(33)的进水端上设置有通过管道与所述废水收集容器(1)连通的预过滤进水口(301)以及通过管道与所述酸添加机构(7)连通的再生酸添加口(302),且所述第一阳离子交换器(32)和所述第二阳离子交换器(33)的出水端上均设置有通过管道与所述阴离子交换机构(4)连通的除阳离子出水口(303),所述阳离子泵(31)设于所述废水收集容器(1)与所述第一阳离子交换器(32)和所述第二阳离子交换器(33)之间的管道上并用于输送初次过滤的含铬废水,所述第一阳离子交换器(32)和所述第二阳离子交换器(33)内均设置有可用于吸附金属离子的阳离子交换树脂。3. The electroplating tin passivation chromium-containing wastewater recycling system according to claim 1, wherein the cation exchange mechanism (3) comprises a cation pump (31), a first cation exchanger (32) and a Two cation exchangers (33), the water inlet ends of the first cation exchanger (32) and the second cation exchanger (33) are provided with a pre-treatment device that communicates with the waste water collection container (1) through pipes A filter water inlet (301) and a regeneration acid addition port (302) communicated with the acid addition mechanism (7) through a pipeline, and the first cation exchanger (32) and the second cation exchanger (33) The water outlet end of the ion exchange mechanism (4) is provided with a decation water outlet (303) which is communicated with the anion exchange mechanism (4) through a pipeline, and the cation pump (31) is arranged between the waste water collection container (1) and the first On the pipeline between the cation exchanger (32) and the second cation exchanger (33) and used to transport the primary filtered chromium-containing wastewater, the first cation exchanger (32) and the second cation exchanger (33) (33) is provided with a cation exchange resin that can be used for adsorbing metal ions. 4.根据权利要求3所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述预过滤进水口(301)、所述再生酸添加口(302)和所述除阳离子出水口(303)上均设置有控制阀。4. The electroplating tin passivation chromium-containing waste water recycling system according to claim 3, characterized in that: the pre-filter water inlet (301), the regeneration acid addition port (302) and the cation removal outlet Control valves are arranged on the nozzles (303). 5.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述阴离子交换机构(4)包括第一阴离子交换器(41)、第二阴离子交换器(42)和第三阴离子交换器(43),所述第一阴离子交换器(41)、所述第二阴离子交换器(42)和所述第三阴离子交换器(43)的进水端上均设置有通过管道与所述阳离子交换机构(3)连通的除阳离子进水口(401)以及通过管道与所述碱添加机构连通的再生碱添加口(402),且所述第一阴离子交换器(41)、所述第二阴离子交换器(42)和所述第三阴离子交换器(43)的出水端上均设有通过管道与所述回收水容器(5)连通的回收水出口(403)以及通过管道与所述回收铬容器(6)连通的回收铬出口(404),所述第一阴离子交换器(41)、所述第二阴离子交换器(42)和所述第三阴离子交换器(43)内均设置有阴离子交换树脂。5. The electroplating tin passivation chromium-containing wastewater recycling system according to claim 1, wherein the anion exchange mechanism (4) comprises a first anion exchanger (41), a second anion exchanger (42) ) and a third anion exchanger (43), the first anion exchanger (41), the second anion exchanger (42) and the third anion exchanger (43) are all provided on the water inlet ends There is a decation water inlet (401) communicated with the cation exchange mechanism (3) through a pipeline, and a regeneration alkali addition port (402) communicated with the alkali addition mechanism through a pipeline, and the first anion exchanger (41) ), the water outlet ends of the second anion exchanger (42) and the third anion exchanger (43) are all provided with a recovered water outlet (403) communicating with the recovered water container (5) through pipes and The recovered chromium outlet (404), the first anion exchanger (41), the second anion exchanger (42) and the third anion exchanger ( 43) All are provided with anion exchange resin. 6.根据权利要求5所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述第一阴离子交换器(41)、所述第二阴离子交换器(42)和所述第三阴离子交换器(43)的进水口和出水口上均设置有控制阀。6. The electroplating tin passivation chromium-containing wastewater recycling system according to claim 5, characterized in that: the first anion exchanger (41), the second anion exchanger (42) and the first anion exchanger (42) Both the water inlet and the water outlet of the triple anion exchanger (43) are provided with control valves. 7.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述酸添加机构(7)包括再生酸药箱(71)和再生酸泵(72),所述再生酸药箱(71)通过管道与所述阳离子交换机构(3)连通,所述再生酸药箱(71)中设置有酸性再生剂,所述再生酸泵(72)设于所述再生酸药箱(71)与所述阳离子交换机构(3)之间的管道上并用于将所述再生酸药箱(71)内的酸性再生剂输送至所述阳离子交换机构(3)。7. The electroplating tin passivation chromium-containing waste water recycling system according to claim 1, characterized in that: the acid adding mechanism (7) comprises a regeneration acid medicine tank (71) and a regeneration acid pump (72), so The regenerated acid medicine tank (71) is communicated with the cation exchange mechanism (3) through a pipeline, an acid regeneration agent is arranged in the regenerated acid medicine tank (71), and the regenerated acid pump (72) is arranged in the regenerated acid medicine tank (72). The pipeline between the acid medicine tank (71) and the cation exchange mechanism (3) is used to transport the acid regeneration agent in the regeneration acid medicine tank (71) to the cation exchange mechanism (3). 8.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述碱添加机构(8)包括再生碱药箱(81)和再生碱泵(82),所述再生碱药箱(81)通过管道与所述阴离子交换机构(4)连通,所述再生碱药箱(81)中设置有碱性再生剂,所述再生碱泵(82)设于所述再生碱药箱(81)与所述阴离子交换机构(4)之间的管道上并用于将所述再生碱药箱(81)内的碱性再生剂输送至所述阴离子交换机构(4)。8. The electroplating tin passivation chromium-containing wastewater recycling system according to claim 1, characterized in that: the alkali adding mechanism (8) comprises a regenerated alkali medicine tank (81) and a regenerated alkali pump (82), so The regenerated alkali medicine tank (81) is communicated with the anion exchange mechanism (4) through a pipeline, an alkaline regeneration agent is arranged in the regenerated alkali medicine tank (81), and the regenerated alkali pump (82) is arranged in the The pipeline between the regeneration alkali medicine tank (81) and the anion exchange mechanism (4) is used to transport the alkaline regeneration agent in the regeneration alkali medicine tank (81) to the anion exchange mechanism (4). 9.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:所述阴离子交换机构(4)和所述回收铬容器(6)之间设置有可用于对所述阴离子交换机构(4)流出的回收铬溶液进行蒸发浓缩的有蒸发浓缩机构(9)。9. The electroplating tin passivation chromium-containing wastewater recycling system according to claim 1, characterized in that: between the anion exchange mechanism (4) and the chromium recovery container (6), a There is an evaporation and concentration mechanism (9) for evaporating and concentrating the recovered chromium solution flowing out from the anion exchange mechanism (4). 10.根据权利要求1所述的电镀锡钝化含铬废水回收再利用系统,其特征在于:还包括设于管路上并用于检测的多组废水监测系统(10),所述废水监测系统(10)由压力表、流量计、电导率在线监测仪和pH计中的一个或几个串联组成。10. The electroplating tin passivation chromium-containing waste water recycling system according to claim 1, characterized in that: it also comprises multiple groups of waste water monitoring systems (10) arranged on pipelines and used for detection, and the waste water monitoring system (10) 10) It is composed of one or more of pressure gauge, flow meter, conductivity online monitor and pH meter in series.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112813429A (en) * 2020-12-30 2021-05-18 苏州碧清源环保技术有限公司 Passivating agent regeneration and reuse equipment and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112813429A (en) * 2020-12-30 2021-05-18 苏州碧清源环保技术有限公司 Passivating agent regeneration and reuse equipment and method

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