CN211445340U - Electrolytic tinning passivation chromium-containing wastewater recycling system - Google Patents
Electrolytic tinning passivation chromium-containing wastewater recycling system Download PDFInfo
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- 239000002351 wastewater Substances 0.000 title claims abstract description 126
- 239000011651 chromium Substances 0.000 title claims abstract description 105
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 102
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 102
- 238000002161 passivation Methods 0.000 title claims abstract description 42
- 238000004064 recycling Methods 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000005349 anion exchange Methods 0.000 claims abstract description 64
- 239000002253 acid Substances 0.000 claims abstract description 58
- 230000008929 regeneration Effects 0.000 claims abstract description 52
- 238000011069 regeneration method Methods 0.000 claims abstract description 52
- 238000005341 cation exchange Methods 0.000 claims abstract description 41
- 239000003513 alkali Substances 0.000 claims abstract description 39
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000001914 filtration Methods 0.000 claims abstract description 17
- 229910021645 metal ion Inorganic materials 0.000 claims abstract description 13
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000005342 ion exchange Methods 0.000 claims abstract description 7
- 150000001450 anions Chemical class 0.000 claims description 46
- 150000001768 cations Chemical class 0.000 claims description 38
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 31
- 238000009713 electroplating Methods 0.000 claims description 30
- 239000003814 drug Substances 0.000 claims description 29
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 238000011045 prefiltration Methods 0.000 claims description 14
- 239000006004 Quartz sand Substances 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 8
- 238000001704 evaporation Methods 0.000 claims description 7
- 102000014459 Cation Transport Proteins Human genes 0.000 claims description 6
- 108010078140 Cation Transport Proteins Proteins 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 4
- 239000003957 anion exchange resin Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 2
- 239000003729 cation exchange resin Substances 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims 1
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 abstract description 9
- 238000001179 sorption measurement Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 7
- 229920006395 saturated elastomer Polymers 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 239000003344 environmental pollutant Substances 0.000 abstract description 5
- 231100000719 pollutant Toxicity 0.000 abstract description 5
- 239000010865 sewage Substances 0.000 abstract description 2
- 239000012492 regenerant Substances 0.000 description 12
- 230000001172 regenerating effect Effects 0.000 description 9
- 239000007921 spray Substances 0.000 description 6
- 230000002378 acidificating effect Effects 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- CMMUKUYEPRGBFB-UHFFFAOYSA-L dichromic acid Chemical compound O[Cr](=O)(=O)O[Cr](O)(=O)=O CMMUKUYEPRGBFB-UHFFFAOYSA-L 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本申请工业污水处理技术领域,具体涉及一种电镀锡钝化含铬废水回收再利用系统。The present application is in the technical field of industrial sewage treatment, and in particular relates to a system for recycling and reusing chromium-containing wastewater by electroplating tin passivation.
【背景技术】【Background technique】
对于生产马口铁系列产品的企业,在电镀锡薄钢板生产过程中,钝化工序会产生一定量含有六价铬污染物废水。六价铬是属于国家严格控制排放的含重金属污染物,因此,如何合理处理含铬废水,实现重金属及水的循环回收利用是亟需解决的问题。For enterprises that produce tinplate products, in the production process of electroplated tin sheet, the passivation process will produce a certain amount of wastewater containing hexavalent chromium pollutants. Hexavalent chromium is a heavy metal pollutant that is strictly controlled by the state. Therefore, how to reasonably treat chromium-containing wastewater and realize the recycling of heavy metals and water is an urgent problem to be solved.
【实用新型内容】【Content of utility model】
本申请为了解决上述的技术问题,提供一种结构简单的一种电镀锡钝化含铬废水回收再利用系统,可以有效的对废水进行处理,可得到重铬酸钠回收液与回收水,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。In order to solve the above-mentioned technical problems, the present application provides a kind of electroplating tin passivation chromium-containing waste water recycling system with a simple structure, which can effectively treat the waste water, and can obtain sodium dichromate recovery solution and recovery water, and then The obtained sodium dichromate recovery liquid and recovered water can be returned to the production line for continuous use, reducing pollution and operating costs.
为解决上述技术问题,本申请采用以下技术方案:In order to solve the above-mentioned technical problems, the application adopts the following technical solutions:
一种电镀锡钝化含铬废水回收再利用系统,包括通过管路依次连接的用于储存含铬废水的废水收集容器、用于对含铬废水进行初次过滤处理的预过滤机构、可用于吸附含铬废水中金属离子的阳离子交换机构和可用于吸附含铬废水中重铬酸根的阴离子交换机构,所述阴离子交换机构的出口分为两路,一路通过管路与回收水容器连通,另一路通过管路与回收铬容器连通,所述阳离子交换机构上设置有用于添加酸性再生剂的酸添加机构,所述阴离子交换机构上设置有用于添加碱性再生剂的碱添加机构。An electroplating tin passivated chromium-containing wastewater recycling system, comprising a wastewater collection container for storing chromium-containing wastewater connected in sequence through pipelines, a pre-filtering mechanism for primary filtration treatment of chromium-containing wastewater, and a pre-filtering mechanism that can be used for adsorption A cation exchange mechanism for metal ions in chromium-containing wastewater and an anion exchange mechanism for adsorbing dichromate in chromium-containing wastewater, the outlet of the anion exchange mechanism is divided into two paths, one path is connected to the recovery water container through a pipeline, and the other path It is communicated with the chromium recovery container through a pipeline, the cation exchange mechanism is provided with an acid addition mechanism for adding an acidic regenerant, and the anion exchange mechanism is provided with an alkali addition mechanism for adding an alkaline regenerant.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述预过滤机构包括通过管道依次连通的废水泵、石英砂过滤器、精密过滤器和预过滤水收集容器,所述废水泵用于将含铬废水由所述废水收集容器输向所述石英砂过滤器,所述石英砂过滤器和所述精密过滤器用于依次对含铬废水进行初次过滤以除去含铬废水中的悬浮物,所述预过滤水收集容器用于存储初次过滤的含铬废水。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system, the pre-filtration mechanism includes a waste water pump, a quartz sand filter, a precision filter and a pre-filtered water collection container that are communicated in turn through a pipeline, and the waste water pump uses In order to transport the chromium-containing wastewater from the wastewater collection container to the quartz sand filter, the quartz sand filter and the precision filter are used for the primary filtration of the chromium-containing wastewater in turn to remove the suspended solids in the chromium-containing wastewater. , the pre-filtered water collection container is used to store the primary filtered chromium-containing wastewater.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述阳离子交换机构包括阳离子泵、第一阳离子交换器和第二阳离子交换器,所述第一阳离子交换器和所述第二阳离子交换器的进水端上设置有通过管道与所述废水收集容器连通的预过滤进水口以及通过管道与所述酸添加机构连通的再生酸添加口,且所述第一阳离子交换器和所述第二阳离子交换器的出水端上均设置有通过管道与所述阴离子交换机构连通的除阳离子出水口,所述阳离子泵设于所述废水收集容器与所述第一阳离子交换器和所述第二阳离子交换器之间的管道上并用于输送初次过滤的含铬废水,所述第一阳离子交换器和所述第二阳离子交换器内均设置有可用于吸附金属离子的阳离子交换树脂。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the cation exchange mechanism comprises a cation pump, a first cation exchanger and a second cation exchanger, the first cation exchanger and the second cation The water inlet end of the exchanger is provided with a pre-filtered water inlet communicated with the waste water collection container through a pipeline and a regeneration acid addition port communicated with the acid addition mechanism through a pipeline, and the first cation exchanger and the The water outlet of the second cation exchanger is provided with a cation removal outlet that communicates with the anion exchange mechanism through a pipeline, and the cation pump is arranged between the waste water collection container and the first cation exchanger and the second cation exchanger. The pipeline between the two cation exchangers is used to transport the chromium-containing wastewater for primary filtration, and both the first cation exchanger and the second cation exchanger are provided with a cation exchange resin that can be used for adsorbing metal ions.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述预过滤进水口、所述再生酸添加口和所述除阳离子出水口上均设置有控制阀。In the above-mentioned system for recycling and reusing chromium-containing wastewater from electroplating tin passivation, control valves are provided on the pre-filtration water inlet, the regeneration acid addition port and the cation-removing water outlet.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述阴离子交换机构包括第一阴离子交换器、第二阴离子交换器和第三阴离子交换器,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的进水端上均设置有通过管道与所述阳离子交换机构连通的除阳离子进水口以及通过管道与所述碱添加机构连通的再生碱添加口,且所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的出水端上均设有通过管道与所述回收水容器连通的回收水出口以及通过管道与所述回收铬容器连通的回收铬出口,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器内均设置有阴离子交换树脂。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the anion exchange mechanism includes a first anion exchanger, a second anion exchanger and a third anion exchanger, the first anion exchanger, the The water inlet ends of the second anion exchanger and the third anion exchanger are both provided with a decation water inlet communicated with the cation exchange mechanism through a pipeline, and a regeneration alkali addition port communicated with the alkali addition mechanism through a pipeline , and the outlet ends of the first anion exchanger, the second anion exchanger and the third anion exchanger are all provided with a recovered water outlet that communicates with the recovered water container through a pipeline, and a recovered water outlet connected to the recovered water container through a pipeline. Anion exchange resin is provided in the first anion exchanger, the second anion exchanger and the third anion exchanger.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述第一阴离子交换器、所述第二阴离子交换器和所述第三阴离子交换器的进水口和出水口上均设置有控制阀。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system, the water inlet and outlet of the first anion exchanger, the second anion exchanger and the third anion exchanger are all provided with control valve.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述酸添加机构包括再生酸药箱和再生酸泵,所述再生酸药箱通过管道与所述阳离子交换机构连通,所述再生酸药箱中设置有酸性再生剂,所述再生酸泵设于所述再生酸药箱与所述阳离子交换机构之间的管道上并用于将所述再生酸药箱内的酸性再生剂输送至所述阳离子交换机构。As described above, the electroplating tin passivation chromium-containing wastewater recycling system, the acid adding mechanism includes a regeneration acid medicine tank and a regeneration acid pump, the regeneration acid medicine tank is communicated with the cation exchange mechanism through a pipeline, and the regeneration An acid regenerating agent is arranged in the acid tank, and the regenerating acid pump is arranged on the pipeline between the regenerating acid tank and the cation exchange mechanism and is used to transport the acid regenerating agent in the regenerating acid tank to a the cation exchange mechanism.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述碱添加机构包括再生碱药箱和再生碱泵,所述再生碱药箱通过管道与所述阴离子交换机构连通,所述再生碱药箱中设置有碱性再生剂,所述再生碱泵设于所述再生碱药箱与所述阴离子交换机构之间的管道上并用于将所述再生碱药箱内的碱性再生剂输送至所述阴离子交换机构。The above-mentioned electroplating tin passivation chromium-containing wastewater recycling system, the alkali adding mechanism includes a regenerated alkali medicine tank and a regenerated alkali pump, the regenerated alkali medicine tank is communicated with the anion exchange mechanism through a pipeline, and the regeneration An alkaline regenerant is arranged in the alkali medicine tank, and the regenerated alkali pump is arranged on the pipeline between the regenerated alkali medicine tank and the anion exchange mechanism, and is used to transfer the alkaline regenerant in the regenerated alkali medicine tank delivered to the anion exchange mechanism.
如上所述的电镀锡钝化含铬废水回收再利用系统,所述阴离子交换机构和所述回收铬容器之间设置有可用于对所述阴离子交换机构流出的回收铬溶液进行蒸发浓缩的有蒸发浓缩机构。The above-mentioned electroplating tin passivation chromium-containing wastewater recovery and reuse system, between the anion exchange mechanism and the recovery chromium container, there is an evaporation device that can be used for evaporating and concentrating the recovered chromium solution flowing out of the anion exchange mechanism. enrichment agency.
如上所述的电镀锡钝化含铬废水回收再利用系统,还包括设于管路上并用于检测的多组废水监测系统,所述废水监测系统由压力表、流量计、电导率在线监测仪和pH计中的一个或几个串联组成。The above-mentioned electroplating tin passivation chromium-containing waste water recycling system also includes multiple groups of waste water monitoring systems arranged on pipelines and used for detection. One or several of the pH meters are made up in series.
与现有技术相比,本申请的有益效果如下:Compared with the prior art, the beneficial effects of the present application are as follows:
本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器、预过滤机构、阳离子交换机构、阴离子交换机构,其中废水收集容器用于储存含铬废水,通过预过滤机构对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构吸附废水中的重铬酸根,经阴离子交换机构处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构一路出口流入回收水容器中,当阳离子交换机构和阴离子交换机构吸附饱和时停止交换,通过酸添加机构把酸性再生剂添加入阳离子交换机构内,通过碱添加机构把碱性再生剂添加入阴离子交换机构内,分别对阳离子交换机构和阴离子交换机构进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构另一路出口流入回收铬容器中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing wastewater recycling system of the present application is provided with a wastewater collection container, a pre-filtration mechanism, a cation exchange mechanism, and an anion exchange mechanism that are sequentially connected through pipes, wherein the wastewater collection container is used for storing chromium-containing wastewater. , the chromium-containing wastewater is initially pre-filtered by the pre-filtration mechanism to remove the suspended solids in the wastewater, and the metal ions in the wastewater are adsorbed by the cation exchange mechanism, such as (Cr 3+ , Fe 2+ ), the purpose is to prevent the metal ions from affecting the subsequent The ion exchange process has an influence, and then the dichromate in the wastewater is adsorbed by the anion exchange mechanism. The chromium content in the effluent treated by the anion exchange mechanism has reached the discharge standard (meeting the passivation spray water reuse requirements). All the way from the anion exchange mechanism The outlet flows into the recovered water container. When the cation exchange mechanism and the anion exchange mechanism are saturated with adsorption, the exchange is stopped. The acidic regenerant is added to the cation exchange mechanism through the acid addition mechanism, and the alkaline regenerant is added to the anion exchange mechanism through the alkali addition mechanism. Inside, the cation exchange mechanism and the anion exchange mechanism are regenerated to restore the exchange capacity, and the chromium in the wastewater flowing out in the regeneration stage flows out from the anion exchange mechanism in the form of sodium dichromate, which can be used as a chromium recovery solution (satisfying the passivation bath solution). Recycling requirements) flow into the chromium recovery container from another outlet of the anion exchange mechanism. This system can sequentially pre-process and reuse chromium-containing wastewater from electroplating tin passivation and chromium-containing wastewater. Contaminants, the recovered water obtained can be used in the passivation spray tank, and the obtained chromium recovery solution can be returned to the passivation tank for continued use, and then the obtained sodium dichromate recovery solution and recovered water can be returned to the production line for continued use, Reduce pollution and reduce operating costs.
【附图说明】【Description of drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments.
图1是本申请一种电镀锡钝化含铬废水回收再利用系统的示意图。Fig. 1 is the schematic diagram of a kind of electroplating tin passivation chromium-containing waste water recycling system of the present application.
【具体实施方式】【Detailed ways】
请参阅图1,一种电镀锡钝化含铬废水回收再利用系统,包括通过管路依次连接的用于储存含铬废水的废水收集容器1、用于对含铬废水进行初次过滤处理的预过滤机构2、可用于吸附含铬废水中金属离子的阳离子交换机构3和可用于吸附含铬废水中重铬酸根的阴离子交换机构4,所述阴离子交换机构4的出口分为两路,一路通过管路与回收水容器5连通,另一路通过管路与回收铬容器6连通,所述阳离子交换机构3上设置有用于添加酸性再生剂的酸添加机构7,所述阴离子交换机构4上设置有用于添加碱性再生剂的碱添加机构8。Please refer to FIG. 1, a system for recycling and reusing chromium-containing wastewater passivated by electroplating tin, including a wastewater collection container 1 for storing chromium-containing wastewater connected in sequence through pipelines, and a pre-filter for primary filtration treatment of chromium-containing wastewater.
本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器1、预过滤机构2、阳离子交换机构3、阴离子交换机构4,其中废水收集容器1用于储存含铬废水,通过预过滤机构2对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构3吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构4 吸附废水中的重铬酸根,经阴离子交换机构4处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构4一路出口流入回收水容器5中,当阳离子交换机构3和阴离子交换机构4吸附饱和时停止交换,通过酸添加机构7把酸性再生剂添加入阳离子交换机构3内,通过碱添加机构8把碱性再生剂添加入阴离子交换机构4内,分别对阳离子交换机构3和阴离子交换机构4进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构4流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构4另一路出口流入回收铬容器6中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing waste water recycling system of the present application is provided with a waste water collection container 1, a
所述预过滤机构2包括通过管道依次连通的废水泵21、石英砂过滤器22、精密过滤器23和预过滤水收集容器24,所述废水泵 21用于将含铬废水由所述废水收集容器1输向所述石英砂过滤器22,所述石英砂过滤器22和所述精密过滤器23用于依次对含铬废水进行初次过滤以除去含铬废水中的悬浮物,所述预过滤水收集容器24用于存储初次过滤的含铬废水。设置所述石英砂过滤器22可用于截留废水中悬浮物胶体等颗粒杂质,所述精密过滤器23可用于除去废水中悬浮物、微粒、铁锈等杂质,通过预过滤机构2除去废水中的悬浮物,优选所述精密过滤器采用5μm滤芯。The
所述阳离子交换机构3包括阳离子泵31、第一阳离子交换器32 和第二阳离子交换器33,所述第一阳离子交换器32和所述第二阳离子交换器33的进水端上设置有通过管道与所述废水收集容器1连通的预过滤进水口301以及通过管道与所述酸添加机构7连通的再生酸添加口302,且所述第一阳离子交换器32和所述第二阳离子交换器 33的出水端上均设置有通过管道与所述阴离子交换机构4连通的除阳离子出水口303,所述阳离子泵31设于所述废水收集容器1与所述第一阳离子交换器32和所述第二阳离子交换器33之间的管道上并用于输送初次过滤的含铬废水,所述第一阳离子交换器32和所述第二阳离子交换器33内均设置有可用于吸附金属离子的阳离子交换树脂。本申请的所述阳离子交换机构3设置有第一阳离子交换器32和第二阳离子交换器33,使用一用一备的方式,当其中一个吸附饱和时停止吸附交换并加入再生酸剂进入再生阶段,同时切换到另一个进行吸附交换,提高了工作效率。The cation exchange mechanism 3 includes a
所述预过滤进水口301、所述再生酸添加口302和所述除阳离子出水口303上均设置有控制阀。通过控制阀控制进行废水和再生酸剂的管道切换,实现当离子交换器饱和时切断预过滤进水口301和阳离子出水口303,并打开再生酸添加口302加入再生酸剂进行再生。Control valves are provided on the
所述阴离子交换机构4包括第一阴离子交换器41、第二阴离子交换器42和第三阴离子交换器43,所述第一阴离子交换器41、所述第二阴离子交换器42和第三阴离子交换器43的进水端上均设置有通过管道与所述阳离子交换机构3连通的除阳离子进水口401以及通过管道与所述碱添加机构连通的再生碱添加扣402,且所述第一阴离子交换器41、所述第二阴离子交换器42和第三阴离子交换器43的出水端上均设有通过管道与所述回收水容器5连通的回收水出口403以及通过管道与所述回收铬容器6连通的回收铬出口404,所述第一阴离子交换器41、所述第二阴离子交换器42和所述第三阴离子交换器 43内均设置有阴离子交换树脂。本申请的阴离子交换机构4采用两用一备,当其中一台阴离子交换器饱和时切换进入废水而打开再生碱进行再生,依次提高工艺流畅性和过滤效率。The
所述第一阴离子交换器41、所述第二阴离子交换器42和所述第三阴离子交换器43的进水口和出水口上均设置有控制阀。通过控制阀进行管道切换,优选控制阀为电磁阀,通过电路进行在线控制,提高自动化。Control valves are provided on the water inlet and outlet of the
所述酸添加机构7包括再生酸药箱71和再生酸泵72,所述再生酸药箱71通过管道与所述阳离子交换机构3连通,所述再生酸药箱 71中设置有酸性再生剂,所述再生酸泵72设于所述再生酸药箱71 与所述阳离子交换机构3之间的管道上并用于将所述再生酸药箱71 内的酸性再生剂输送至所述阳离子交换机构3。通过控制所述再生酸泵72来控制再生酸药箱71内酸性再生剂的添加量,优选酸性再生剂为硫酸,再生酸泵72通过电路进行控制,提高自动化程度。The acid adding mechanism 7 includes a regeneration
所述碱添加机构8包括再生碱药箱81和再生碱泵82,所述再生碱药箱81通过管道与所述阴离子交换机构4连通,所述再生碱药箱 81中设置有碱性再生剂,所述再生碱泵82设于所述再生碱药箱81 与所述阴离子交换机构4之间的管道上并用于将所述再生碱药箱81 内的碱性再生剂输送至所述阴离子交换机构4。通过控制再生碱泵82 进行添加碱性再生剂量的控制,优选碱性再生剂为氢氧化钠,通过加入对阴离子交换机进行再生。The alkali adding mechanism 8 includes a regenerated
所述阴离子交换机构4和所述回收铬容器6之间设置有可用于对所述阴离子交换机构4流出的回收铬溶液进行蒸发浓缩的有蒸发浓缩机构9。通过蒸发浓缩机构9可将阴离子交换机构4流出的铬回收液进行蒸发浓缩,以此提高铬回收液中重铬酸的浓度。Between the
还包括设于管路上并用于检测的多组废水监测系统10,所述废水监测系统10由压力表、流量计、电导率在线监测仪和pH计中的一个或几个串联组成。通过废水监测系统10可直观的反应管道内废水的各项指标,以便对水流量、水压、pH值等进行在线调整,提高系统的过滤效果。It also includes multiple groups of waste
本申请的一种电镀锡钝化含铬废水回收再利用系统,设置有通过管道依次连接的废水收集容器1、预过滤机构2、阳离子交换机构3、阴离子交换机构4,其中废水收集容器1用于储存含铬废水,通过预过滤机构2对含铬废水进行初次预过滤以除去废水中的悬浮物,通过阳离子交换机构3吸附废水中金属离子,如(Cr3+、Fe2+),其目的是防止金属离子对后续离子交换过程有影响,再通过阴离子交换机构4 吸附废水中的重铬酸根,经阴离子交换机构4处理后的出水铬含量已达到排放标准(满足钝化喷淋水回用要求),从阴离子交换机构4一路出口流入回收水容器5中,当阳离子交换机构3和阴离子交换机构 4吸附饱和时停止交换,通过酸添加机构7把酸性再生剂添加入阳离子交换机构3内,通过碱添加机构8把碱性再生剂添加入阴离子交换机构4内,分别对阳离子交换机构3和阴离子交换机构4进行再生以恢复交换能力,同时再生阶段流出的废水中铬以重铬酸钠的形式从阴离子交换机构4流出,可作为铬回收液(满足钝化槽液回收要求)从阴离子交换机构4另一路出口流入回收铬容器6中,本系统可依次将电镀锡钝化含铬废水采用预处理、离子交换法处理和回用含铬废水,有针对地除去废水中的污染物,得到的回收水能够用于钝化喷淋槽使用,而得到的铬回收液可以返回钝化槽中继续使用,继而得到的重铬酸钠回收液与回收水可返回生产线继续利用,减少污染和减少运营成本。An electroplating tin passivation chromium-containing waste water recycling system of the present application is provided with a waste water collection container 1, a
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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