CN112813429A - Passivating agent regeneration and reuse equipment and method - Google Patents
Passivating agent regeneration and reuse equipment and method Download PDFInfo
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- CN112813429A CN112813429A CN202011614996.7A CN202011614996A CN112813429A CN 112813429 A CN112813429 A CN 112813429A CN 202011614996 A CN202011614996 A CN 202011614996A CN 112813429 A CN112813429 A CN 112813429A
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- 230000008929 regeneration Effects 0.000 title claims abstract description 36
- 238000011069 regeneration method Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 166
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 70
- 239000007788 liquid Substances 0.000 claims abstract description 67
- 238000003860 storage Methods 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 53
- 238000004064 recycling Methods 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 39
- 238000001914 filtration Methods 0.000 claims description 14
- 238000011010 flushing procedure Methods 0.000 claims description 14
- 239000002808 molecular sieve Substances 0.000 claims description 11
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 11
- 238000011049 filling Methods 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 4
- 230000001172 regenerating effect Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000003814 drug Substances 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000002161 passivation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- -1 iron ions Chemical class 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 241000834287 Cookeolus japonicus Species 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/86—Regeneration of coating baths
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention belongs to the technical field of passivating agent treatment, and particularly relates to passivating agent regeneration and reuse equipment and a method. The invention firstly provides passivating agent regeneration and reuse equipment, which comprises a pipeline system, a water storage mechanism, a treatment mechanism and a power mechanism; the pipeline system is communicated with the water storage mechanism and the processing mechanism, and the power mechanism is connected with the pipeline system; the pipeline system is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism is responsible for storing and taking liquid; the processing mechanism is responsible for processing the passivator; the power mechanism is responsible for providing one or more of electric power, water pressure and air pressure. The passivating agent recycling device and the passivating agent recycling method provided by the invention reduce the waste of the liquid medicine of the passivating agent, prolong the tank replacement period from one month to one year or even two years, save a large amount of medicament cost and save enterprise cost.
Description
Technical Field
The invention belongs to the technical field of passivating agent treatment, and particularly relates to passivating agent regeneration and reuse equipment and a method.
Background
Passivation refers to a process of passivating a metal surface by oxidizing the metal with a strong oxidant or an electrochemical method to make the surface inactive, and is a method of converting the metal surface into a state which is not easily oxidized to slow down the corrosion rate of the metal. In the current electroplating zinc plating process, an important process is a passivation process after zinc plating, in the passivation process, a galvanized part is soaked into a groove provided with a concentrated passivator, but ions in the passivator groove change along with the continuous passivation of the part, wherein zinc ions and iron ions are continuously increased because zinc and iron on the part are partially dissolved by the acidic passivator. When the zinc and iron ions rise to a certain level, the bath passivator is unusable and a bath is reconfigured to be emptied.
In actual production, the passivator is treated by direct treatment, recovery or discharge, and cannot be recycled, so that great waste is caused. At present, the period of passivating agent replacement of each production enterprise is generally about one month, and the production cost is overhigh.
Disclosure of Invention
Aiming at the problems, the invention firstly provides passivating agent regeneration and reuse equipment which comprises a pipeline system, a water storage mechanism, a treatment mechanism and a power mechanism; the pipeline system is communicated with the water storage mechanism and the processing mechanism, and the power mechanism is connected with the pipeline system; the pipeline system is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism is responsible for storing and taking liquid; the processing mechanism is responsible for processing the passivator; the power mechanism is responsible for providing one or more of electric power, water pressure and air pressure.
As a preferred technical scheme, a plurality of ports, filtering equipment, valves and sensors are arranged on the pipeline system.
As a preferred technical scheme, a cleaning liquid storage device and a regenerated liquid storage device are arranged in the water storage mechanism.
As a preferred technical scheme, the treatment mechanism is a macromolecular molecular sieve filling tank.
As a preferred technical solution, the power mechanism includes one or more of a water pump, an air pump and a power supply.
As a preferred technical scheme, the device also comprises a control mechanism, wherein the control mechanism is connected with the pipeline system, the water storage mechanism, the processing mechanism and the power mechanism.
As a preferred technical scheme, the device also comprises a box body and a base, wherein a plurality of movable mechanisms are arranged on the base.
The invention also provides a passivating agent regeneration and reuse method, which is based on any passivating agent regeneration and reuse equipment, and comprises the following steps:
s1: introducing a passivating agent, and allowing the passivating agent to enter the filtering equipment to filter the passivating agent;
s2: the passivating agent enters the processing mechanism and is processed;
s3: flushing the pipeline system and the processing mechanism by using gas with the pressure of 0-10 MPa;
s4: introducing a regeneration liquid into the treatment mechanism; remaining for 0-10 hours;
s5: removing the regeneration liquid from the treatment mechanism;
s6: cleaning the pipeline system and the processing mechanism by using a cleaning solution with the pressure of 0-10 MPa;
s7: flushing the pipeline system and the processing mechanism by using gas with the pressure of 0-10 MPa;
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
As a preferred technical solution, the method further comprises the following steps:
s9: and introducing a cleaning solution into the treatment mechanism.
As a preferred technical scheme, the pretreatment is carried out before the step 1, and the pretreatment comprises the following steps:
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
Has the advantages that:
(1) according to the passivating agent recycling device and method provided by the invention, the waste of the liquid medicine of the passivating agent is reduced, the tank replacement period is prolonged from one month to one year or even two years, a large amount of medicament cost is saved, and the enterprise cost is saved;
(2) the method reduces the discharge of waste water, and the passivating agent tank liquor which is originally required to be discharged once every month is changed into the passivating agent tank liquor which is discharged once every year or even every two years, so that the discharge requirement of enterprises is reduced, and the damage to the environment is reduced.
(3) The quality of a zinc-plated product is controlled more stably, the quality of the product is generally higher in a period of time when a passivator is just updated in the current practical production, and the concentration of iron ions and zinc ions is increased along with the production activity, so that the quality of the product is influenced to a certain extent;
(4) through the flushing of the pressurized air, the inside of the equipment is ensured to have no residue of the passivating agent, the waste is reduced, and the cleanness of the equipment is ensured.
(5) The polymer molecular sieve is maintained through the regenerated liquid, the service life of the equipment is prolonged, and the equipment is allowed to play a role in multiple production lines for multiple times.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
The drawings of the embodiments of the disclosure only relate to the structures related to the embodiments of the disclosure, and other structures can refer to the common design. For purposes of clarity, the thickness of layers or regions in the figures used to describe embodiments of the present disclosure are exaggerated or reduced, i.e., the figures are not drawn on a true scale.
FIG. 1 is a schematic view of the internal structure of a passivating agent recycling apparatus provided by the present invention;
FIG. 2 is a schematic view of the internal structure in front view;
FIG. 3 is a schematic structural view;
the device comprises a pipeline system 1, a water storage mechanism 2, a processing mechanism 3, a power mechanism 4, a port 5, a filtering device 6, a valve 7, a sensor 8, a box 9, a base 10 and a movable mechanism 11.
Detailed Description
The invention will be further understood by reference to the following detailed description of preferred embodiments of the invention and the examples included therein.
When describing embodiments of the present application, the use of "preferred," "preferably," "more preferred," and the like, is meant to refer to embodiments of the invention that may provide certain benefits, under certain circumstances. However, other embodiments may be preferred, under the same or other circumstances. In addition, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.
A passivating agent regeneration and reuse device comprises a pipeline system, a water storage mechanism, a treatment mechanism and a power mechanism; the pipeline system is communicated with the water storage mechanism and the processing mechanism, and the power mechanism is connected with the pipeline system; the pipeline system is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism is responsible for storing and taking liquid; the processing mechanism is responsible for processing the passivator; the power mechanism is responsible for providing one or more of electric power, water pressure and air pressure.
The pipeline system is provided with a plurality of ports, filtering equipment, valves and sensors.
The ports comprise a passivator input port, a passivator output port, a cleaning liquid input port, a cleaning liquid output port, a regeneration liquid input port and a regeneration liquid output port;
the valve is one or more of a direct-acting electromagnetic valve, a step-by-step direct-acting electromagnetic valve and a pilot-operated electromagnetic valve;
the sensor is one or more of a pressure sensor, a flow sensor, a temperature sensor and a PH value sensor;
the cleaning fluid is distilled water or tap water and is used for cleaning pipelines and processing mechanisms;
the regeneration liquid is used for updating the high molecular sieve;
and a cleaning liquid storage device and a regenerated liquid storage device are arranged in the water storage mechanism.
The cleaning liquid storage device is used for storing cleaning liquid, and the power mechanism is convenient for pressurizing the cleaning liquid;
the regenerated liquid storage equipment is used for storing regenerated liquid so as to realize the recycling of the regenerated liquid from the treatment mechanism to the water storage mechanism;
the processing mechanism is a macromolecular molecular sieve filling tank. The iron ions and the zinc ions in the passivator are grabbed and adsorbed by the polymer molecular sieve, and meanwhile, the effective components in the passivator are not affected.
The power mechanism comprises one or more of a water pump, an air pump and a power supply.
The water storage device is characterized by further comprising a control mechanism, wherein the control mechanism is connected with the pipeline system, the water storage mechanism, the processing mechanism and the power mechanism.
The box body and the base are further included, and a plurality of moving mechanisms are arranged on the base. The movable mechanism is one of a universal wheel, a bull eye wheel, a caster wheel and a flat top wheel.
A passivating agent regeneration and reuse method is based on any passivating agent regeneration and reuse equipment, and comprises the following steps:
s1: introducing a passivating agent, and allowing the passivating agent to enter the filtering equipment to filter the passivating agent; fine particle impurities in the passivator are filtered, so that the subsequent device is protected;
s2: the passivating agent enters the processing mechanism and is processed; after filtration, the passivation solution enters a polymer molecular sieve filling tank in the equipment, and when the passivator flows through the molecular sieve, iron and zinc ions are captured and then circulated back to a passivator tank of the galvanizing production line;
s3: flushing the pipeline system and the processing mechanism by using gas with the pressure of 0-10 MPa; compressed air is introduced into the system, and the passivating agent liquid in the equipment and the pipeline is pressed back to the passivating agent tank; avoiding waste and equipment pollution.
S4: introducing a regeneration liquid into the treatment mechanism; remaining for 0-10 hours;
s5: removing the regeneration liquid from the treatment mechanism; flowing into the regeneration liquid storage facility;
s6: cleaning the pipeline system and the processing mechanism by using a cleaning solution with the pressure of 0-10 MPa;
s7: flushing the pipeline system and the processing mechanism by using gas with the pressure of 0-10 MPa;
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
Further comprising the steps of:
s9: and introducing a cleaning solution into the treatment mechanism. And (5) placing and maintaining the high polymer material and the equipment.
The pretreatment is carried out before the step 1, and comprises the following steps:
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
Examples
The technical solution of the present invention is described in detail by the following examples, but the scope of the present invention is not limited to the examples.
Example 1
The passivating agent recycling equipment shown in fig. 1 to 3 comprises a pipeline system 1, a water storage mechanism 2, a treatment mechanism 3 and a power mechanism 4; the pipeline system 1 is communicated with the water storage mechanism 2 and the processing mechanism 3, and the power mechanism 4 is connected with the pipeline system 1; the pipe system 1 is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism 2 is responsible for storing and taking liquid; the processing mechanism 3 is responsible for processing the passivator; the power mechanism 4 is responsible for providing power, water pressure and air pressure. The pipeline system is provided with a plurality of ports 5, filtering equipment 6, valves 7 and sensors 8. The port 5 is sequentially provided with a passivating agent input port, a passivating agent output port, a cleaning liquid input port, a cleaning liquid output port, a regeneration liquid input port and a regeneration liquid output port from top to bottom; the valve 7 is a direct-acting electromagnetic valve; the sensor 8 comprises a pressure sensor, a flow sensor, a temperature sensor and a PH value sensor; and a cleaning liquid storage device and a regenerated liquid storage device are arranged in the water storage mechanism 2. The processing mechanism 3 is a macromolecular molecular sieve filling tank. The power mechanism 4 comprises a water pump, an air pump and a power supply. The water storage device is characterized by further comprising a control mechanism, wherein the control mechanism is connected with the pipeline system 1, the water storage mechanism 2, the processing mechanism 3 and the power mechanism 4. The device is characterized by further comprising a box body 9 and a base 10, wherein a plurality of moving mechanisms 11 are arranged on the base, and the moving mechanisms 11 are universal wheels.
Example 2
The passivating agent recycling equipment shown in fig. 1 to 3 comprises a pipeline system 1, a water storage mechanism 2, a treatment mechanism 3 and a power mechanism 4; the pipeline system 1 is communicated with the water storage mechanism 2 and the processing mechanism 3, and the power mechanism 4 is connected with the pipeline system 1; the pipe system 1 is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism 2 is responsible for storing and taking liquid; the processing mechanism 3 is responsible for processing the passivator; the power mechanism 4 is responsible for providing power, water pressure and air pressure. The pipeline system is provided with a plurality of ports 5, filtering equipment 6, valves 7 and sensors 8. The port 5 is sequentially provided with a passivating agent input port, a regenerated liquid input port, a cleaning liquid input port, a passivating agent output port, a cleaning liquid output port and a regenerated liquid output port from top to bottom; the valve 7 is a distributed direct-acting electromagnetic valve; the sensor 8 comprises a pressure sensor, a flow sensor, a temperature sensor and a PH value sensor; and a cleaning liquid storage device and a regenerated liquid storage device are arranged in the water storage mechanism 2. The processing mechanism 3 is a macromolecular molecular sieve filling tank. The power mechanism 4 comprises a water pump, an air pump and a power supply. The water storage device is characterized by further comprising a control mechanism, wherein the control mechanism is connected with the pipeline system 1, the water storage mechanism 2, the processing mechanism 3 and the power mechanism 4. Still include box 9 and base 10, be provided with a plurality of moving mechanism 11 on the base, moving mechanism 11 is the bull's eye wheel.
Example 3
The passivating agent recycling equipment shown in fig. 1 to 3 comprises a pipeline system 1, a water storage mechanism 2, a treatment mechanism 3 and a power mechanism 4; the pipeline system 1 is communicated with the water storage mechanism 2 and the processing mechanism 3, and the power mechanism 4 is connected with the pipeline system 1; the pipe system 1 is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism 2 is responsible for storing and taking liquid; the processing mechanism 3 is responsible for processing the passivator; the power mechanism 4 is responsible for providing power, water pressure and air pressure. The pipeline system is provided with a plurality of ports 5, filtering equipment 6, valves 7 and sensors 8. The port 5 is sequentially provided with a passivating agent input port, a regenerated liquid input port, a cleaning liquid input port, a passivating agent output port, a cleaning liquid output port and a regenerated liquid output port from top to bottom; the valve 7 is a distributed direct-acting electromagnetic valve; the sensor 8 comprises a pressure sensor, a flow sensor, a temperature sensor and a PH value sensor; and a cleaning liquid storage device and a regenerated liquid storage device are arranged in the water storage mechanism 2. The processing mechanism 3 is a macromolecular molecular sieve filling tank. The power mechanism 4 comprises a water pump, an air pump and a power supply. The water storage device is characterized by further comprising a control mechanism, wherein the control mechanism is connected with the pipeline system 1, the water storage mechanism 2, the processing mechanism 3 and the power mechanism 4. Still include box 9 and base 10, be provided with a plurality of moving mechanism 11 on the base, moving mechanism 11 is the bull's eye wheel.
Example 4
A passivating agent regeneration and reuse method is based on passivating agent regeneration and reuse equipment of any one of the above embodiments, and comprises the following steps:
s1: a passivating agent is introduced into the filtering equipment 6 to filter the passivating agent;
s2: the passivating agent enters the processing mechanism 3 and is processed;
s3: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s4: introducing a regeneration liquid into the treatment mechanism 3; the mixture is left for 3 hours;
s5: discharging the regenerated liquid from the treatment means 3;
s6: cleaning the pipeline system 1 and the processing mechanism 3 by using a cleaning solution with the pressure of 0-10 MPa;
s7: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s8: and (5) repeating the step 6 and the step 7 for 3 times.
S9: cleaning fluid is introduced into the treatment means 3.
S10: and (5) repeating the step 6 and the step 7 for 2 times.
Example 5
A passivating agent regeneration and reuse method is based on passivating agent regeneration and reuse equipment of any one of the above embodiments, and comprises the following steps:
s1: cleaning the pipeline system 1 and the processing mechanism 3 by using a cleaning solution with the pressure of 0-10 MPa;
s2: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s3: a passivating agent is introduced into the filtering equipment 6 to filter the passivating agent;
s4: the passivating agent enters the processing mechanism 3 and is processed;
s5: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s6: introducing a regeneration liquid into the treatment mechanism 3; the mixture is left for 1 hour;
s7: discharging the regenerated liquid from the treatment means 3;
s8: cleaning the pipeline system 1 and the processing mechanism 3 by using a cleaning solution with the pressure of 0-10 MPa;
s9: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s10: and (5) repeating the step 8 and the step 9 for 2 times.
S11: cleaning fluid is introduced into the treatment means 3.
S12: and (5) repeating the step 8 and the step 9 for 3 times.
Example 6
A passivating agent regeneration and reuse method is based on passivating agent regeneration and reuse equipment of any one of the above embodiments, and comprises the following steps:
s1: cleaning the pipeline system 1 and the processing mechanism 3 by using a cleaning solution with the pressure of 0-10 MPa;
s2: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s3: and (5) repeating the step 1 and the step 2 for 2 times.
S4: a passivating agent is introduced into the filtering equipment 6 to filter the passivating agent;
s5: the passivating agent enters the processing mechanism 3 and is processed;
s6: flushing the pipeline system 1 and the processing mechanism 3 by using gas with the pressure of 0-10 MPa;
s7: introducing a regeneration liquid into the treatment mechanism 3; the mixture is left for 1 hour;
s8: discharging the regenerated liquid from the treatment means 3;
s9: and (5) repeating the step 1 and the step 2 for 4 times.
S10: cleaning fluid is introduced into the treatment means 3.
S11: and (5) repeating the step 1 and the step 2 for 1 time.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The passivating agent regeneration and reuse equipment is characterized by comprising a pipeline system (1), a water storage mechanism (2), a treatment mechanism (3) and a power mechanism (4); the pipeline system (1) is communicated with the water storage mechanism (2) and the processing mechanism (3), and the power mechanism (4) is connected with the pipeline system (1); the pipeline system (1) is responsible for ensuring and controlling the circulation of gas and liquid; the water storage mechanism (2) is responsible for storing and taking liquid; the processing mechanism (3) is responsible for processing the passivator; the power mechanism (4) is responsible for providing one or more of electric power, water pressure and air pressure.
2. A passivating agent recycling apparatus according to claim 1, wherein the piping system is provided with a plurality of ports (5), a filtering apparatus (6), a valve (7), and a sensor (8).
3. A passivating agent recycling apparatus according to claim 1 or 2, wherein a cleaning liquid storage device and a regeneration liquid storage device are disposed in the water storage mechanism (2).
4. The passivating agent recycling apparatus according to claim 1, wherein the processing mechanism (3) is a polymer molecular sieve filling tank.
5. A passivating agent recycling apparatus according to claim 3, wherein the power mechanism (4) comprises one or more of a water pump, an air pump and a power source.
6. A passivating agent recycling apparatus according to claim 4, further comprising a control mechanism, wherein the control mechanism is connected to the pipeline system (1), the water storage mechanism (2), the treatment mechanism (3), and the power mechanism (4).
7. A passivating agent recycling apparatus according to claim 5, further comprising a box (9) and a base (10), wherein the base is provided with a plurality of moving mechanisms (11).
8. The passivating agent regeneration and reuse method is based on the passivating agent regeneration and reuse equipment of any one of claims 1 to 7, and is characterized by comprising the following steps of:
s1: a passivating agent is introduced into the filtering equipment (6) to filter the passivating agent;
s2: the passivating agent enters the processing mechanism (3) to be processed;
s3: flushing the pipeline system (1) and the processing mechanism (3) with gas with the pressure of 0-10 MPa;
s4: introducing a regeneration liquid into the treatment mechanism (3); remaining for 0-10 hours;
s5: removing the regeneration liquid from the treatment means (3);
s6: cleaning the pipeline system (1) and the processing mechanism (3) by using a cleaning solution with the pressure of 0-10 MPa;
s7: flushing the pipeline system (1) and the processing mechanism (3) with gas with the pressure of 0-10 MPa;
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
9. The method for regenerating and recycling passivating agent according to claim 8, further comprising the steps of:
s9: and introducing a cleaning liquid into the treatment mechanism (3).
10. A passivating agent recycling method according to claim 8 or 9, wherein a pretreatment is performed before step 1, and the pretreatment comprises the following steps:
s8: and (5) repeating the step 6 and the step 7 for 0-5 times.
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Application publication date: 20210518 |