CN211440792U - Vulcanizer for rubber soft joint - Google Patents
Vulcanizer for rubber soft joint Download PDFInfo
- Publication number
- CN211440792U CN211440792U CN201922316499.8U CN201922316499U CN211440792U CN 211440792 U CN211440792 U CN 211440792U CN 201922316499 U CN201922316499 U CN 201922316499U CN 211440792 U CN211440792 U CN 211440792U
- Authority
- CN
- China
- Prior art keywords
- movable
- plate
- vulcanizer
- frame
- hydraulic cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model relates to a soft production and processing equipment technical field that connects of rubber, concretely relates to soft vulcanizer that connects of rubber, including chassis and removal frame, remove frame movable mounting on the chassis, remove and install fixed diaphragm and activity diaphragm on the frame, install the hot plate on activity diaphragm and the fixed diaphragm, the activity diaphragm is installed on inferior pneumatic cylinder and is gone on compound die and split die from top to bottom by inferior pneumatic cylinder drive, fixed vertical plate and activity vertical plate are installed on the chassis, the activity vertical plate is installed at the piston rod end of main pneumatic cylinder with compound die and the split die to the work piece shape fore-and-aft direction, mechanized equipment realizes the four lamella compound dies operation of work piece, this device still is provided with temperature sensor and the pressure sensor who is used for detecting real-time operating condition, the two all is connected so that to the real-time adjustment to production process with the controller.
Description
Technical Field
The utility model relates to a rubber soft joint production and processing equipment technical field, concretely relates to rubber soft joint is with vulcanizer.
Background
The rubber soft joint is also called flexible rubber joint, high pressure rubber joint, compensator, etc. and is made up by using inner and outer layer rubber, cord fabric and steel wire ring to form tubular rubber component, and making them pass through the processes of vulcanization forming and loose-covering with metal flange or parallel joint. The product can reduce vibration and noise, can compensate expansion with heat and contraction with cold caused by temperature change, and can be widely applied to various pipeline systems. The vulcanization is a process of adding a vulcanizing agent, an accelerator and other crosslinking auxiliaries into rubber, converting linear macromolecules into a three-dimensional network structure under the conditions of certain temperature and pressure, and the vulcanized rubber changes the inherent defects of low strength, small elasticity, cold and hard hot adhesion, easy aging and the like, obviously improves the aspects of wear resistance, swelling resistance, heat resistance and the like, and enlarges the application range. In the existing processing process of the rubber soft joint, a rubber joint mould adopts a four-flap mould closing mode, the original process is pushed into a flat machine vulcanizing machine for vulcanization after the mould closing is carried out manually by screws, and after the vulcanization is finished, the mould is manually disassembled to take out a rubber piece, so that the whole operation process is time-consuming and labor-consuming, and the yield of products is not high.
SUMMERY OF THE UTILITY MODEL
For solving the problem, the utility model provides a vulcanizer, including chassis and removal frame, remove frame movable mounting on the chassis, remove and install fixed diaphragm and activity diaphragm on the frame, install the hot plate on activity diaphragm and the fixed diaphragm, the activity diaphragm is installed on inferior pneumatic cylinder and is gone on compound die and divide the mould from top to bottom by inferior pneumatic cylinder drive, fixed vertical plate and activity vertical plate are installed on the chassis, the activity vertical plate is installed at the piston rod end of main pneumatic cylinder with compound die and the branch mould to work piece shape fore-and-aft direction, mechanized equipment realizes the four lamella compound dies operation of work piece, this device still is provided with temperature sensor and the pressure sensor who is used for detecting real-time operating condition, the two all is connected so that to the real-time adjustment to production process with the controller.
The utility model provides a vulcanizer for rubber soft joint for solving the above problems, comprising a bottom frame and a moving frame, wherein two side plates are vertically and fixedly arranged on the upper surface of the bottom frame, two side plates are arranged in parallel, and a movable clamping groove is arranged on the surface along the horizontal direction, the moving frame is arranged on the bottom frame and can be moved and adjusted along the movable clamping groove, the moving frame is a rectangular frame, the lower cross rod of the moving frame is arranged in two movable grooves in a penetrating way, a fixed transverse plate is horizontally arranged on the rod body, a movable transverse plate is arranged on the upper cross rod of the moving frame through a secondary hydraulic cylinder, the movable transverse plate is parallel to the fixed transverse plate and is just opposite to the fixed transverse plate, and; the both ends of chassis are provided with baffle and hydraulic power unit respectively, and the baffle is provided with fixed longitudinal plate with the tip rigid coupling of two curb plates and on the face, transversely is provided with main hydraulic cylinder on hydraulic power unit's the outer wall and the piston rod end of main hydraulic cylinder installs movable longitudinal plate, movable longitudinal plate is just to setting up with fixed longitudinal plate parallel, and main hydraulic cylinder and secondary hydraulic cylinder are provided power by hydraulic power unit and are moved in order to drive movable longitudinal plate and activity diaphragm respectively to treat to process the work piece and carry out the compound die vulcanization.
As the utility model discloses the rubber is soft connects further scheme with vulcanizer, be provided with the heat insulating board on fixed diaphragm and the activity diaphragm respectively, the hot plate is installed on the heat insulating board.
As the utility model discloses the rubber is soft connects further scheme with vulcanizer, the sleeve has set firmly on the sheer pole of removal frame, and the sleeve wears to be equipped with pressure measurement pole with the parallel and sleeve internalization of length direction of main hydraulic cylinder, and pressure measurement pole end is provided with pressure sensor, and pressure measurement pole equals with pressure sensor's total length and the length of waiting to process the product along this direction.
As the utility model discloses rubber soft joint is with vulcanizer's further scheme, set up the recess on the face of fixed vertical plate, be provided with temperature sensor in the recess and temperature sensor passes through spring coupling with the recess tank bottom.
As the utility model discloses the rubber is soft connects further scheme with vulcanizer, be provided with the control panel on the chassis, be provided with the display screen that is used for showing pressure state and temperature state on the control panel and have the controller that is used for adjusting hydraulic power unit and hot plate working parameter.
As the utility model discloses the rubber is soft connects further scheme with vulcanizer, the controller is PLC controller or singlechip.
As the utility model discloses the rubber is soft connects further scheme with vulcanizer, the chassis is a plurality of, and hydraulic power unit, temperature sensor and the temperature sensor of a plurality of chassis all are connected with the control panel electricity.
Advantageous effects
The movable frame is movably mounted on the bottom frame through the movable clamping groove and can be adjusted and moved along the length direction of the movable clamping groove, the fixed transverse plate is mounted on the lower transverse rod of the movable frame, the movable transverse plate is movably mounted on the upper transverse rod through a secondary hydraulic cylinder which is longitudinally arranged, the heating plates are respectively mounted on the opposite surfaces of the fixed transverse plate and the movable transverse plate through the heat insulation plates, and the heat insulation plates can effectively separate the heating plates from the equipment main body so as to prevent potential safety hazards caused by temperature conduction to a host machine, meanwhile, the utilization efficiency of heat can be effectively improved, and energy consumption is saved; the workpiece is vertically matched by the fixed transverse plate and the movable transverse plate, and is matched by the fixed longitudinal plate and the movable longitudinal plate in a front-back mode, so that four-flap matched operation is realized, the pressure and the temperature of the workpiece in the machining process can be acquired by the control plate and adjusted in real time, and the machining precision is ensured.
Drawings
FIG. 1 is a schematic perspective view of the front structure of the vulcanizer of the present invention;
FIG. 2 is a schematic view of the vulcanizer of the present invention;
FIG. 3 is a schematic perspective view of the back structure of the vulcanizer of the present invention;
FIG. 4 is a schematic view of the front view structure of the vulcanizer of the present invention;
the labels in the figure are: 1. the hydraulic control device comprises a bottom frame, 2, a moving frame, 3, side plates, 4, a fixed transverse plate, 5, a movable transverse plate, 6, a secondary hydraulic cylinder, 7, a baffle plate, 8, a hydraulic pump station, 9, a fixed longitudinal plate, 10, a main hydraulic cylinder, 11, a movable longitudinal plate, 12 and a control panel.
Detailed Description
As shown in the figure: the rubber soft joint vulcanizer comprises a bottom frame 1 and a moving frame 2, wherein the bottom frame 1 is a rectangular plate horizontally arranged on the ground, two side edges of the upper surface of the bottom frame 1 are respectively and vertically provided with a side plate 3, the two side plates 3 are arranged in parallel and are just opposite to each other, a movable clamping groove is transversely arranged on the plate surface, the bottom frame 1 is also provided with a baffle 7 and a hydraulic pump station 8, the baffle 7 and the hydraulic pump station 8 are respectively arranged at two ends of the side plates 3, the moving frame 2 is a rectangular frame structure, a longitudinal rod of the moving frame 2 is perpendicular to the upper plate surface of the bottom frame 1, a lower cross rod of the moving frame 2 is arranged in two movable grooves in a penetrating manner, a fixed transverse plate 4 is horizontally arranged on a rod body, a secondary hydraulic cylinder 6 is vertically arranged on an upper cross rod of the moving frame 2, a movable transverse plate 5 is arranged at the tail end of a piston rod of the, the workpiece is vertically matched by matching with the fixed transverse plate 4, and a heating plate is arranged on the plate surface of the movable transverse plate 5 opposite to the fixed transverse plate 4 through a heat insulation plate; the baffle 7 is vertically arranged and fixedly connected with the end parts of the two side plates 3, the fixed longitudinal plate 9 is arranged on the side of one side plate 3 of the baffle 7 facing the hydraulic pump station 8, the main hydraulic cylinder 10 is vertically arranged on the outer wall of the hydraulic pump station 8, the movable longitudinal plate 11 is arranged at the tail end of a piston rod of the main hydraulic cylinder 10, the movable longitudinal plate 11 is parallel to the fixed longitudinal plate 9 and is just arranged, the main hydraulic cylinder 10 stretches and retracts to drive the movable longitudinal plate 11 to move so as to complete the front and back mould closing or mould splitting of a workpiece, the opposite surfaces of the movable longitudinal plate 11 and the fixed longitudinal plate 9 are also provided with heating plates through heat insulation plates, the heat insulation plates are plates made of glass fiber, asbestos, rock wool or aerogel felt and other materials and are used for isolating the heating plates from the equipment main body, the heating plates can adopt electric heating plates special for vulcanizing machines which can be easily purchased in the market, and the hydraulic oil, the adjustment of the expansion amount and the working pressure of the main hydraulic cylinder 10 and the secondary hydraulic cylinder 6 can be respectively realized through the hydraulic pump station 8;
a sleeve is fixedly arranged on a lower cross rod of the moving frame 2 in a penetrating mode, the sleeve is parallel to the length direction of the main hydraulic cylinder 10, a pressure detection rod is movably arranged in the sleeve in a penetrating mode, the pressure detection rod is a long rod, one end of the pressure detection rod is provided with a pressure sensor, and the total length of the pressure detection rod and the pressure sensor is consistent with the length of a workpiece in the rod length direction so as to detect working pressure in the front-back direction during die assembly; a groove is formed in the surface of the fixed longitudinal plate 9, a temperature sensor is arranged in the groove, and the temperature sensor is connected with the bottom of the groove through a tension spring; be provided with control panel 12 on the base, be provided with display screen and controller on the control panel 12, the controller is for being used for the PLC or the singlechip of the 8 operating condition of regulation and control hydraulic power unit and be connected with pressure sensor and temperature sensor electricity, and the control chip of display screen is connected with pressure sensor and temperature sensor electricity in order to show real-time operating pressure, makes things convenient for the corresponding regulation in the working process.
The device has the following use flow that a workpiece to be processed is placed on a fixed transverse plate 4, a secondary hydraulic cylinder 6 extends to drive a movable transverse plate 5 to move downwards to vertically mold the workpiece to be processed, a main hydraulic cylinder 10 extends to drive a movable longitudinal plate 11 to move to push the workpiece, so that the movable longitudinal plate 11 and the fixed longitudinal plate 9 press the workpiece to perform front and back mold closing on the workpiece, a position sensor for detecting the moving state of the movable frame is arranged at the part of a movable frame 2 in a movable groove and is electrically connected with a controller, a pressure sensor in a sleeve detects real-time pressure parameters, and the main hydraulic cylinder 10 stops and keeps the state when a preset pressure state is detected; the heating plate works to heat and vulcanize the workpiece, the temperature sensor detects the temperature parameter in the middle of the workpiece and feeds the temperature parameter back to the display screen, and when the pressure parameter and the temperature parameter are larger or smaller, a worker timely finds that the adjustment is carried out through the controller; this device still can set up to the simplex position type of simplex work piece processing or the multistation type of a plurality of work pieces processing, and the master cylinder 10, the inferior hydraulic cylinder 6, pressure sensor and the temperature sensor of a plurality of devices when needing to use the multistation type and the corresponding interface connection of control panel 12 realize the overall planning adjustment of control panel 12, are convenient for realize the simultaneous processing operation of a plurality of work pieces.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent changes without departing from the technical scope of the present invention.
Claims (7)
1. The rubber is vulcanizer for soft joint, its characterized in that: the movable transverse plate type heating device comprises a bottom frame (1) and a movable frame (2), wherein two side plates (3) are vertically and fixedly arranged on the upper surface of the bottom frame (1), the two side plates (3) are arranged in parallel, a movable clamping groove is formed in the plate surface in the horizontal direction, the movable frame (2) is installed on the bottom frame (1) and can be movably adjusted along the movable clamping groove, the movable frame (2) is a rectangular frame, a lower transverse rod of the movable frame (2) is arranged in the two movable grooves in a penetrating mode, a fixed transverse plate (4) is horizontally installed on a rod body, a movable transverse plate (5) is installed on an upper transverse rod of the movable frame (2) through a secondary hydraulic cylinder (6), the movable transverse plate (5) is parallel to the fixed transverse plate (4), and; the both ends of chassis (1) are provided with baffle (7) and hydraulic power unit (8) respectively, and baffle (7) and the tip rigid coupling of two curb plates (3) are provided with fixed vertical plate (9) on the face, transversely be provided with main hydraulic cylinder (10) on the outer wall of hydraulic power unit (8) and the piston rod end of main hydraulic cylinder (10) installs activity vertical plate (11), activity vertical plate (11) and fixed vertical plate (9) are parallel just to setting up, and main hydraulic cylinder (10) and secondary hydraulic cylinder (6) are provided power by hydraulic power unit (8) and are moved with driving activity vertical plate (11) and activity diaphragm (5) respectively to treat to process the work piece and carry out the compound die vulcanization.
2. The vulcanizer for a soft rubber joint as set forth in claim 1, wherein: and the fixed transverse plate (4) and the movable transverse plate (5) are respectively provided with a heat insulation plate, and the heating plate is arranged on the heat insulation plate.
3. The vulcanizer for a soft rubber joint as set forth in claim 1, wherein: the movable rack is characterized in that a sleeve is fixedly arranged on a lower cross rod of the movable rack (2), a pressure detection rod is arranged in the sleeve in parallel with the length direction of the main hydraulic cylinder (10) and movably penetrates through the sleeve, a pressure sensor is arranged at the tail end of the pressure detection rod, and the total length of the pressure detection rod and the pressure sensor is equal to the length of a product to be processed along the direction.
4. The vulcanizer for a soft rubber joint as set forth in claim 3, wherein: a groove is formed in the surface of the fixed longitudinal plate (9), a temperature sensor is arranged in the groove, and the temperature sensor is connected with the bottom of the groove through a spring.
5. The vulcanizer for a soft rubber joint as set forth in claim 4, wherein: the chassis (1) is provided with a control panel (12), and the control panel (12) is provided with a display screen for displaying a pressure state and a temperature state and a controller for adjusting working parameters of the hydraulic pump station (8) and the heating plate.
6. The vulcanizer for a soft rubber joint as set forth in claim 5, wherein: the controller is a PLC controller or a single chip microcomputer.
7. The vulcanizer for a soft rubber joint as set forth in claim 5, wherein: the chassis (1) are a plurality of, and the hydraulic power unit (8), the temperature sensor and the temperature sensor of a plurality of chassis (1) all are connected with control panel (12) electricity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922316499.8U CN211440792U (en) | 2019-12-21 | 2019-12-21 | Vulcanizer for rubber soft joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922316499.8U CN211440792U (en) | 2019-12-21 | 2019-12-21 | Vulcanizer for rubber soft joint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211440792U true CN211440792U (en) | 2020-09-08 |
Family
ID=72312896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922316499.8U Active CN211440792U (en) | 2019-12-21 | 2019-12-21 | Vulcanizer for rubber soft joint |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211440792U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815162A (en) * | 2021-09-15 | 2021-12-21 | 徐州市耐力高分子科技有限公司 | Novel macromolecular material heating device |
-
2019
- 2019-12-21 CN CN201922316499.8U patent/CN211440792U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815162A (en) * | 2021-09-15 | 2021-12-21 | 徐州市耐力高分子科技有限公司 | Novel macromolecular material heating device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102896250B (en) | Automatic loading and unloading device of hydraulic machine | |
| CN101947593A (en) | Multiclamp type stretch forming machine | |
| CN103056272A (en) | Servo transmission hydraulic head-riveting equipment | |
| CN211440792U (en) | Vulcanizer for rubber soft joint | |
| CN203475156U (en) | Automatic conveying and embossing machine | |
| CN207643544U (en) | A kind of hot pressing die and lastics device for producing auto parts | |
| CN204075900U (en) | A kind of stainless steel parts local wire drawing frock | |
| CN207696868U (en) | A kind of novel local electrical heating vulcanization of rubber equipment | |
| CN205464148U (en) | Automatic riveting equipment | |
| CN105397379A (en) | Welding fixture | |
| CN204792193U (en) | Copper braided wire die mould frock with adjustable | |
| CN205967137U (en) | Pipeline connects crimping tool's auxiliary device | |
| CN205482631U (en) | Ammunition necking machine | |
| CN205466634U (en) | Hydraulic forming machine | |
| CN211440793U (en) | Vulcanizing machine for processing large rubber joint | |
| CN203997015U (en) | A kind of paving paper machine | |
| CN107983865A (en) | Stamping die for automobile chassis parts | |
| CN109127780A (en) | The light steel pressuring flat device of pipe insulation | |
| CN203030771U (en) | Molding producing processing device of propelling rod | |
| CN203541128U (en) | Feed mechanism for aluminum rod extrusion machine | |
| CN105758266A (en) | Ammunition convergence device | |
| CN105689626A (en) | Automatic riveting equipment | |
| CN211438881U (en) | Outlet duct coupling pressure equipment frock | |
| CN104354904A (en) | Paper laying machine | |
| CN203409113U (en) | Necking device of cutting and necking machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |