CN103056272A - Servo transmission hydraulic head-riveting equipment - Google Patents
Servo transmission hydraulic head-riveting equipment Download PDFInfo
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- CN103056272A CN103056272A CN2013100122339A CN201310012233A CN103056272A CN 103056272 A CN103056272 A CN 103056272A CN 2013100122339 A CN2013100122339 A CN 2013100122339A CN 201310012233 A CN201310012233 A CN 201310012233A CN 103056272 A CN103056272 A CN 103056272A
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Abstract
The invention discloses servo transmission hydraulic head-riveting equipment which comprises a machine body. A chain correcting mechanism and a feeding port are mounted on a feeding port platen of the machine body, a chain wheel and a discharging port guide rail are arranged on a discharging platen of the machine body, the chain wheel is in transmission connection with a servo motor, a bottom plate is arranged between the feeding port platen and the discharging port platen, an upper platen is erected above the bottom plate, a guide groove is arranged on the bottom plate, a lower outcrop block, a lower head-riveting block and a lower square head-riveting block are mounted in the guide groove, an outcrop oil cylinder, a head-riveting oil cylinder and a square heat-riveting oil cylinder are mounted on the upper platen, the outcrop oil cylinder is connected with an upper outcrop block matched with the lower outcrop block, the head-riveting oil cylinder is connected with an upper head-riveting block matched with the lower head-riveting block, and the square head-riveting oil cylinder is connected with an upper square head-riveting block matched with the lower square head-riveting block. The servo transmission hydraulic head-riveting equipment changes original head-riveting modes into a full-automatic head-riveting mode and adopts unmanned operations, so that manpower cost is reduced, and production efficiency is improved.
Description
Technical field
The invention belongs to chain manufacturing technology field, relate in particular to a kind of servo drive hydraulic-pressure riveting head apparatus.
Background technology
At present, in the chain industry, die is as one of chain crux characteristic, and its quality is determining the service life of chain, and traditional die mode generally is divided into rushes two kinds of riveting, roll rivetings.Rush riveting and adopt pressing equipment (punch press), cooperate moulds of industrial equipment and reveal the die piece, die is carried out in manually-operated, and this mode of operation causes the bearing pin distortion and easily occurs and leak the riveting phenomenon because adopting the punch press impact type, and labor strength is large; The roll riveting mode is finished by two rolling riveters substantially, one chain is appeared, and one chain drives when wheel rotates by rolling to the chain die, so there are 2 people to operate simultaneously, labor strength is large.Because rolling riveter all adopts and rolls wheel and realize transmission and die, so cause whole chain outer plate surface that scratching is arranged, this problem in the same industry, is all effectively solved at home.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this invention is to provide a kind of servo drive hydraulic-pressure riveting head apparatus, change former die mode, form full-automatic die pattern, adopt Unmanned operation, reduce human cost and drop into improving production efficiency.
To achieve the above object, the present invention has adopted following technical scheme:
A kind of servo drive hydraulic-pressure riveting head apparatus, comprise body, charging aperture platen and discharging opening platen have been set up respectively in the working plate two ends of body, the chain calibrating machine structure is installed on the charging aperture platen, the charging aperture platen is provided with for the current charging aperture of chain, rotate the discharging opening guide rail that is provided with a sprocket wheel that rotates and impels chain and sprocket engagement in horizontal plane on the discharging opening platen, described sprocket wheel is connected with servo motor transmission; Between described charging aperture platen and the discharging opening platen base plate is set, upper platen has been set up in the base plate top, described base plate is provided with for the current guide groove of chain, the piece of appearing is installed down in the guide groove, lower die piece and lower cubic die piece, on the described upper platen oil cylinder of appearing is installed, die oil cylinder and cubic riveting oil cylinder, the piston rod of oil cylinder of appearing is connected with the slide block of appearing, appear slide block and upper platen vertically is slidingly connected, the slider bottom of appearing be equipped with match with the lower piece of appearing on the piece of appearing, the piston rod of die oil cylinder is connected with the die slide block, die slide block and upper platen vertically are slidingly connected, the die slider bottom is equipped with the upper die piece that matches with lower die piece, the piston rod of four directions riveting oil cylinder is connected with cubic riveting slide block, four directions riveting slide block and upper platen vertically are slidingly connected, and cubic riveting slider bottom is equipped with the upper cubic die piece that matches with lower cubic die piece.
As preferably, described chain calibrating machine structure comprises two fixed idler whells and action roller that is installed on the charging aperture platen, two fixed idler whells are positioned at a side of chain, action roller is at the opposite side of chain and between two fixed idler whells, described action roller is installed on the bearing block, and bearing block is connected with the horizontal slip of charging aperture platen and gives the trend that action roller pushes against chain by elastic component.
As preferably, horizontal slip is provided with the chain allocation tongue in the guide groove on the described base plate, and the chain allocation tongue is given the trend that pushes against chain by elastic component.
As preferably, described discharging opening guide rail is attached with infra-red ray detection device.
As preferably, the described lower piece of appearing is inlaid in the guide groove bottom of the counterdie of appearing, under piece one side of appearing be provided with V-arrangement briquetting A, fixed dam A on the counterdie appears, the upper threaded connection bolt A of baffle plate A, bolt A push against fixing lower appear piece and V-arrangement briquetting A by V-arrangement briquetting A V-arrangement opening towards under the piece of appearing; Described lower die piece is inlaid in the guide groove bottom of die counterdie, lower die piece one side is provided with V-arrangement briquetting B, fixed dam B on the die counterdie, the upper threaded connection bolt B of baffle plate B, bolt B pushes against the V-arrangement opening of fixing lower die piece and V-arrangement briquetting B towards lower die piece by V-arrangement briquetting B; Described lower cubic die piece is inlaid in the guide groove bottom of cubic riveting counterdie, lower cubic die piece one side is provided with V-arrangement briquetting C, fixed dam C on the four directions riveting counterdie, the upper threaded connection bolt C of baffle plate C, bolt C pushes against the V-arrangement opening of fixing lower cubic die piece and V-arrangement briquetting C towards lower cubic die piece by V-arrangement briquetting C.
As preferably, the piece of appearing on described is embedded is appearing slider bottom and fix by bolt-locking, described upper die piece is embedded at the die slider bottom and by bolt-locking to be fixed, and described cubic die piece is embedded at cubic riveting slider bottom and by bolt-locking to be fixed.
As preferably, the described oil cylinder of appearing, die oil cylinder and the riveting oil cylinder of being connected are connected with Hydraulic Station on being installed in body, and the described oil cylinder of appearing, die oil cylinder and cubic riveting oil cylinder are twin shaft adjustable stroke structure.
The present invention changes former punch press impact type die principle owing to adopted above technical scheme, adopts the hydraulic cylinder extrusion principle, by being fixed on the appearing of liquid presses piston pole, die piece, finishes bearing pin extruding die.The extruding die is than the impact type die, and the end part of pin shaft deflection is less, and the die increase is more stable, to the carrier bar of chain without obvious scratch, so whole chain presentation quality had remarkable lifting more in the past.The present invention forms full-automatic die pattern, adopts Unmanned operation, has reduced the human cost input, has promoted production efficiency, for the domestic same industry is initiated.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left view (discharge pedestal plate portion) of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the mounting structure schematic diagram of lower appear piece, lower die piece and lower cubic die piece.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1:
Such as Fig. 1, Fig. 2, a kind of servo drive hydraulic-pressure riveting head apparatus shown in Figure 3, comprise body 1, charging aperture platen 37 and discharging opening platen 48 have been set up respectively in working plate 8 two ends of body 1, the chain calibrating machine structure is installed on the charging aperture platen 37, charging aperture platen 37 is provided with the charging aperture that passes through for chain 20, rotate the discharging opening guide rail 32 that is provided with a sprocket wheel that rotates 9 and impels chain 20 and sprocket wheel 9 to mesh in horizontal plane on the discharging opening platen 48, described sprocket wheel 9 is in transmission connection with servomotor 3; Between described charging aperture platen 37 and the discharging opening platen 48 base plate 28 is set, upper platen 13 has been set up in base plate 28 tops, described base plate 28 is provided with for the current guide groove 27 of chain, the piece 24 of appearing is installed down in the guide groove 27, lower die piece 25 and lower cubic die piece 26, on the described upper platen 13 oil cylinder 15 of appearing is installed, die oil cylinder 14 and cubic riveting oil cylinder 12, the piston rod of oil cylinder 15 of appearing is connected with the slide block 18 of appearing, the slide block 18 of appearing vertically is slidingly connected by slide block guide rail 19 and upper platen 13, appear slide block 18 bottoms be equipped with match with the lower piece 24 of appearing on the piece 21 of appearing, the piston rod of die oil cylinder 14 is connected with die slide block 17, die slide block 17 vertically is slidingly connected by slide block guide rail 16 and upper platen 13, die slide block 17 bottoms are equipped with the upper die piece 22 that matches with lower die piece 25, the piston rod of four directions riveting oil cylinder 12 is connected with cubic riveting slide block 6, riveting slide block 6 in four directions vertically is slidingly connected by guide rail slide block 7 and upper platen 13, and cubic riveting slide block 6 bottoms are equipped with the upper cubic die piece 23 that matches with lower cubic die piece 26.
In the present embodiment, servomotor drives the power transmission shaft that is installed on the shaft coupling by shaft coupling, and power transmission shaft carries out continous way or crawl transmission by being installed in the sprocket wheel at top to chain, and this is simple in structure convenient, and transmission performance is stable, and life cycle is long.By the replacing of sprocket wheel, the chain that can be used for a plurality of kinds is carried.Describedly appear, the die mode, be hydraulic jack on the upper platen that connects by four guide pillars loads, and the slide block frock finishes, oil cylinder is divided into and is the oil cylinder of appearing, die oil cylinder, cubic riveting oil cylinder, oil cylinder is according to different force requests, and the oil cylinder size that disposes is also different.Above-mentioned slide block is mounted on the hydraulic jack, by slide block guide rail it is accurately located with spacing, keeps the slide block longitudinal stress even, thereby guarantees that poor or non-uniform phenomenon do not appear dodging in the appearing of chain, die quality.
As shown in Figure 1, described hydraulic jack is installed on the upper platen 13, guide pillar 11 connecting working table plates 8 and upper platen 13, the stress point of hydraulic jack acts on the upper platen 13, upper platen 13 by guide pillar 11 with force transmission to working plate 8, make the loading force of hydraulic jack form closed loop at working plate 8.
As shown in Figure 3, described chain calibrating machine structure comprises two fixed idler whells 43 and action roller 41 that is installed on the charging aperture platen 37, two fixed idler whells 43 are positioned at a side of chain 20, action roller 41 is at the opposite side of chain 20 and between two fixed idler whells 43, described action roller 41 is installed on the bearing block 40, and bearing block 40 is connected with 37 horizontal slips of charging aperture platen and gives the trend that action roller 41 pushes against chain 20 by elastic component.Chain is proofreaied and correct and is by being installed in the bearing roller of chain charging aperture, to adopt the serpentine mode by the mechanization correction principle, chain is proofreaied and correct, its power resources are in servo motor transmission, and chain is by after proofreading and correct, and can solve tight joint, the quality problems of dying for the sake of honour behind the chain die.This means for correcting is provided with adjustable stroke and resilience, and easy operating can guarantee that charging aperture place chain and guide rail place chain are on same straight line, behind the means for correcting by chain, particularly lateral bending class chain can reduce independent correcting process, realizes the merging of correction and die operation.
As shown in Figure 3, the guide groove 27 interior horizontal slips on the described base plate 28 are provided with chain allocation tongue 45, and chain allocation tongue 45 is given the trend that pushes against chain 20 by elastic component.As shown in Figure 2, described discharging opening guide rail 32 is attached with infra-red ray detection device 50.Described infra-red ray detection device 50 adopts infrared spectrum comparatively advanced in the domestic and international electron trade to detect, its principle is light spectrum image-forming, programme in initial data, being applicable to the inspection of the amount of appearing on the chain, on the chain whether long and short pin appears and whether the die increase reaches requirement in order to detect.When chain has by discharging opening guide rail 32, and when the infra-red ray detection device 50, length bearing pin and die increase to chain are carried out the automation detection, infra-red ray detection device 50 is the light spectrum image-forming principle, accuracy rating can reach 0.002mm, is applicable to the detection of conventional chain fully, and this device is installed simple and direct, precision is high, good stability.Complete machine control system adopts the man-machine interface operator scheme, and guidance panel 10 is the man-machine interface guidance panel, itself have start/stop, suddenly stop, crawl, automatically, the functions such as program change and setting, warning, data acquisition demonstration.
As shown in Figure 4, the described lower piece 24 of appearing is inlaid in the guide groove bottom of the counterdie 244 of appearing, under piece 24 1 sides of appearing be provided with V-arrangement briquetting A241, fixed dam A242 on the counterdie 244 appears, the upper threaded connection bolt A243 of baffle plate A242, bolt A243 push against fixing lower appear piece 24 and V-arrangement briquetting A241 by V-arrangement briquetting A241 V-arrangement opening towards under the piece 24 of appearing; Described lower die piece 25 is inlaid in the guide groove bottom of die counterdie 254, lower die piece 25 1 sides are provided with V-arrangement briquetting B251, fixed dam B252 on the die counterdie 254, the upper threaded connection bolt B253 of baffle plate B252, bolt B 253 pushes against the V-arrangement opening of fixing lower die piece 25 and V-arrangement briquetting B251 towards lower die piece 25 by V-arrangement briquetting B251; Described lower cubic die piece 26 is inlaid in the guide groove bottom of cubic riveting counterdie 264, lower cubic die piece 26 1 sides are provided with V-arrangement briquetting C261, fixed dam C262 on the four directions riveting counterdie 264, the upper threaded connection bolt C263 of baffle plate C262, bolt C263 pushes against the V-arrangement opening of fixing lower cubic die piece 26 and V-arrangement briquetting C261 towards lower cubic die piece 26 by V-arrangement briquetting C261.This quick-detachment project organization is simple, easy to operate, can finish the replacing of die piece (piece of appearing) by the adjusting of bolt.
As shown in Figure 1, the piece 21 of appearing on described is embedded is appearing slide block 18 bottoms and fix by bolt-locking, described upper die piece 22 is embedded in die slide block 17 bottoms and by bolt-locking and fixes, and described cubic die piece 23 is embedded in cubic riveting slide block 6 bottoms and by bolt-locking to be fixed.Adopt quick release that bolt holds out against and the tool structure of replacing, directly extruding force be passed to bearing pin and the outer plate of chain, form appear, the accessory of die.
The described oil cylinder 15 of appearing, die oil cylinder 14 and the riveting oil cylinder 12 of being connected are connected with Hydraulic Station 2 on being installed in body 1, and the described oil cylinder 15 of appearing, die oil cylinder 14 and cubic riveting oil cylinder 12 are twin shaft adjustable stroke structure.Described oil pump is the standard type Hydraulic Station, and pressure rating is the G level, and output pressure is 14Mpa, is the power assist apparatus of hydraulic jack.Described hydraulic jack adopts the adjustable oil cylinder of the heavy twin shaft of HOB, and this special plane is 3 and combines that hydraulic jack is realized continuous action or crawl by the control of hydraulic buttery valve altogether, and it is convenient to control.Hydraulic jack is by being installed in the piece of appearing, the die piece on the piston rod, by the extruding cushioning principle to chain appear, die.The adjustable stroke function that hydraulic jack carries, but quick adjustment oil cylinder stroke play conveniently effect to trial run or replacing anchor clamps.
Described servomotor is 80 serial air cooling AC servomotors, by the servo-drive program, can set the rotating speed of servomotor, and the adjustable speed function.According to the pitch of different size chain, set different gearratios, for the Flexible Production ability of this special plane provides convenient.
After chain assembling slivering, chain is connected to sprocket wheel by conduction chain, adopt servomotor to drive special-purpose sprocket wheel, chain is sent into the die guide rail, logical sensor is delivered to PLC with signal again, after PLC receives signal, order oil cylinder magnetic valve starts, and hydraulic jack is descending, again through being installed in the piece of appearing, the die piece on the hydraulic jack, to appearing of carrying out of chain, die, thereby realize the appearing of chain, die circulation; Chain behind the die, the infra-red ray detection device of installing through discharge guide mouth place detects the amount of appearing automatically, and when the detection display lamp was normality, then chain met the requirements, when reporting to the police for alarm lamp, the white mark of automatic coating then, autostop is pending.
Present device changes former punch press impact type die principle, adopts the hydraulic cylinder extrusion principle, by being fixed on the appearing of liquid presses piston pole, die piece, finishes bearing pin extruding die.The extruding die is than the impact type die, and the end part of pin shaft deflection is less, and the die increase is more stable, to the carrier bar of chain without obvious scratch, so whole chain presentation quality had remarkable lifting more in the past.Control system adopts the man-machine interface operator scheme, and contains and covered the amount of appearing online automatic detection and warning function, and based on operation and detect, native system is that the domestic same industry is pioneering.Present device can be completely achieved automation die and the detection of chain, change former artificial operator scheme, realization industrial automation operation, improving product die quality, reduce human cost and the equipment cost of enterprise, this equipment is that present home and abroad is of the same trade pioneering, is the nucleus equipment of setting up automation, unmanned chain assembling line.
It is emphasized that: above only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does.
Claims (7)
1. servo drive hydraulic-pressure riveting head apparatus, it is characterized in that, comprise body (1), charging aperture platen (37) and discharging opening platen (48) have been set up respectively in working plate (8) two ends of body (1), the charging aperture platen is equipped with the chain calibrating machine structure on (37), charging aperture platen (37) is provided with for the current charging aperture of chain (20), the upper discharging opening guide rail (32) that is provided with a sprocket wheel that in horizontal plane, rotates (9) and impels chain (20) and sprocket wheel (9) to mesh that rotates of discharging opening platen (48), described sprocket wheel (9) is in transmission connection with servomotor (3); Between described charging aperture platen (37) and the discharging opening platen (48) base plate (28) is set, upper platen (13) has been set up in base plate (28) top, described base plate (28) is provided with for the current guide groove (27) of chain, the piece of appearing (24) is installed down in the guide groove (27), lower die piece (25) and lower cubic die piece (26), the oil cylinder of appearing (15) is installed on the described upper platen (13), die oil cylinder (14) and cubic riveting oil cylinder (12), the piston rod of oil cylinder (15) of appearing is connected with the slide block of appearing (18), the slide block (18) of appearing vertically is slidingly connected with upper platen (13), appear slide block (18) bottom be equipped with match with the lower piece (24) of appearing on the piece (21) of appearing, the piston rod of die oil cylinder (14) is connected with die slide block (17), die slide block (17) vertically is slidingly connected with upper platen (13), die slide block (17) bottom is equipped with the upper die piece (22) that matches with lower die piece (25), the piston rod of four directions riveting oil cylinder (12) is connected with cubic riveting slide block (6), four directions riveting slide block (6) vertically is slidingly connected with upper platen (13), and cubic riveting slide block (6) bottom is equipped with the upper cubic die piece (23) that matches with lower cubic die piece (26).
2. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1, it is characterized in that, described chain calibrating machine structure comprises two fixed idler whells (43) and an action roller (41) that is installed on the charging aperture platen (37), two fixed idler whells (43) are positioned at a side of chain (20), action roller (41) is positioned at the opposite side of chain (20) and is positioned between two fixed idler whells (43), described action roller (41) is installed on the bearing block (40), and bearing block (40) is connected with charging aperture platen (37) horizontal slip and gives the trend that action roller (41) pushes against chain (20) by elastic component.
3. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1, it is characterized in that, the interior horizontal slip of guide groove (27) on the described base plate (28) is provided with chain allocation tongue (45), and chain allocation tongue (45) is given the trend that pushes against chain (20) by elastic component.
4. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1 is characterized in that described discharging opening guide rail (32) is attached with infra-red ray detection device (50).
5. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1, it is characterized in that, the described lower piece (24) of appearing is inlaid in the guide groove bottom of the counterdie of appearing (244), under piece (24) one sides of appearing be provided with V-arrangement briquetting A(241), the upper fixed dam A(242 of the counterdie (244) of appearing), baffle plate A(242) upper threaded connection bolt A(243), bolt A(243) by V-arrangement briquetting A(241) push against fixing piece (24) and the V-arrangement briquetting A(241 of appearing down) the V-arrangement opening towards under the piece (24) of appearing; Described lower die piece (25) is inlaid in the guide groove bottom of die counterdie (254), lower die piece (25) one sides are provided with V-arrangement briquetting B(251), the upper fixed dam B(252 of die counterdie (254)), baffle plate B(252) upper threaded connection bolt B(253), bolt B (253) is by V-arrangement briquetting B(251) push against fixing down die piece (25) and V-arrangement briquetting B(251) the V-arrangement opening towards lower die piece (25); Described lower cubic die piece (26) is inlaid in the guide groove bottom of cubic riveting counterdie (264), lower cubic die piece (26) one sides are provided with V-arrangement briquetting C(261), the upper fixed dam C(262 of four directions riveting counterdie (264)), baffle plate C(262) upper threaded connection bolt C(263), bolt C(263) by V-arrangement briquetting C(261) push against fixing down cubic die piece (26) and V-arrangement briquetting C(261) the V-arrangement opening towards lower cubic die piece (26).
6. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1, it is characterized in that, the piece (21) of appearing on described is embedded in the slide block of appearing (18) bottom and by bolt-locking and fixes, described upper die piece (22) is embedded in die slide block (17) bottom and by bolt-locking and fixes, and described cubic die piece (23) is embedded in cubic riveting slide block (6) bottom and by bolt-locking and fixes.
7. a kind of servo drive hydraulic-pressure riveting head apparatus according to claim 1, it is characterized in that, the described oil cylinder of appearing (15), die oil cylinder (14) and the riveting oil cylinder (12) of being connected are connected with Hydraulic Station (2) on being installed in body (1), and the described oil cylinder of appearing (15), die oil cylinder (14) and cubic riveting oil cylinder (12) are twin shaft adjustable stroke structure.
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| CN201310012233.9A CN103056272B (en) | 2013-01-11 | 2013-01-11 | Servo transmission hydraulic head-riveting equipment |
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| CN201310012233.9A CN103056272B (en) | 2013-01-11 | 2013-01-11 | Servo transmission hydraulic head-riveting equipment |
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| CN104959520A (en) * | 2015-07-01 | 2015-10-07 | 杭州东华链条集团有限公司 | Method for chain riveting, pre-stretching and center distance detecting |
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| CN105921677A (en) * | 2016-06-03 | 2016-09-07 | 环球传动泰州有限公司 | Multi-station exposing head and riveting head device |
| CN105935741A (en) * | 2016-06-21 | 2016-09-14 | 青岛征和工业股份有限公司 | High-speed oil pressure head riveting machine for chain four-surface head riveting |
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