CN113815162A - Novel macromolecular material heating device - Google Patents
Novel macromolecular material heating device Download PDFInfo
- Publication number
- CN113815162A CN113815162A CN202111082756.1A CN202111082756A CN113815162A CN 113815162 A CN113815162 A CN 113815162A CN 202111082756 A CN202111082756 A CN 202111082756A CN 113815162 A CN113815162 A CN 113815162A
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- fixedly connected
- limiting sliding
- heating
- limiting
- heating device
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 title claims abstract description 20
- 239000002861 polymer material Substances 0.000 claims abstract description 33
- 238000005485 electric heating Methods 0.000 claims abstract description 22
- 230000003044 adaptive effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 claims 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 229920001002 functional polymer Polymers 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000010030 laminating Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the field of high polymer materials, and particularly relates to a novel high polymer material heating device which comprises a base, wherein a vertical plate is fixedly arranged in the middle of the rear side wall of the base, a first limiting sliding groove is formed in the inner wall of the vertical plate, first limiting sliding blocks are inserted into two sides of an inner cavity of the first limiting sliding groove, a first electric push rod is fixedly connected to the side wall of the first limiting sliding block, and the outer end of the first electric push rod is fixedly connected with the inner wall of the first limiting sliding groove. According to the invention, after the first electric heating plate and the second electric heating plate are bonded with the high polymer material, the distance sensor can feed back a distance value, the thickness of the material can be obtained through the distance value, and then the distance value is fed back to the controller, and the heating power of the two groups of electric heating plates can be automatically adjusted through the controller, so that the heating device can adapt to the heating of the materials with different thicknesses, the heating is thorough, the situations of excessive heating or insufficient heating are avoided, and the energy waste is avoided.
Description
Technical Field
The invention relates to the field of high polymer materials, in particular to a novel high polymer material heating device.
Background
Functional polymer material, functional polymer for short, refer to those that can be used to have in industry and the technique physics and chemical function like light, it is electric, magnetism, sound, the macromolecular material of characteristics such as heat, along with the rapid development of industry, functional polymer material uses more and more frequently in our life, some macromolecular material need heat on heating device before using, traditional heating mechanism is including parallel arrangement's heating upper plate and heating hypoplastron, heat macromolecular material through two electric heating board laminating, but dynamics between two electric heating boards is difficult to control, or the interval is too big, make the heating insufficient, or the laminating is too tight, make the material suffer the damage.
Current patent CN201920489692.9 discloses a novel function macromolecular material's heating device, including the heating device body, heating device body bottom fixedly connected with base, fixedly connected with support column on its base, and support column top fixedly connected with connecting rod, the first loop bar of connecting rod lower fixed surface is connected with, the first interior pole of its first loop bar other end fixedly connected with, and first interior pole other end fixedly connected with heating upper plate, fixed surface is connected with the second loop bar on the base, and pole in its second loop bar top fixedly connected with second, and pole top fixedly connected with heating hypoplastron in the second. This novel functional polymer material's heating device utilizes the flexible principle of telescopic link, drives the telescopic link through the motor and stretches out and draws back and make heating upper plate and heating hypoplastron laminating and heat functional polymer material, sets up the spring simultaneously on the electrical heating board, has avoided because heating upper plate and heating hypoplastron laminating tension cause the phenomenon of damage to the material to take place.
In the process of above-mentioned patent at the actual realization, mainly avoid causing the condition of damage to macromolecular material, although use the spring to alleviate, the spring is in the excessive condition of being compressed, and the condition that can cause the damage to macromolecular material takes place at will, and when heating to the macromolecular material of different thickness, the effect of heating can't effectual control, and it is inhomogeneous to have the heating to and the heating is not enough or heats excessive condition, thereby influence the later stage result of use of macromolecular material easily. For this reason, new technical solutions need to be designed to solve the problem.
Disclosure of Invention
The invention aims to provide a novel high polymer material heating device, which solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a novel high polymer material heating device comprises a base, wherein a vertical plate is fixedly mounted in the middle of the rear side wall of the base, a first limiting sliding groove is formed in the inner wall of the vertical plate, first limiting sliding blocks are inserted into two sides of the inner cavity of the first limiting sliding groove, a first electric push rod is fixedly connected to the side wall of each first limiting sliding block, the outer end of each first electric push rod is fixedly connected with the inner wall of the corresponding first limiting sliding groove, a distance sensor is embedded in the side wall of one group of the first limiting sliding blocks, electric heating plates are fixedly connected to the outer walls of the two groups of the first limiting sliding blocks, clamping blocks are fixed to the four corners of one side wall, close to each other, of the two groups of the electric heating plates, and a first pressure sensor is fixedly connected to the outer end of each clamping block;
the support plate is arranged on each of two sides of the surface of the base, a third limiting sliding groove is formed in each of two sides of the surface of the support plate, a lead screw motor is fixed on one side wall of an inner cavity of each third limiting sliding groove, a lead screw is fixedly connected to the outer end of a transmission shaft of the lead screw motor, the outer end of the lead screw is rotatably connected with the inner wall of the other side of the third limiting sliding groove, an adaptive lead screw sliding block is sleeved on the outer wall of the lead screw and is inserted into the third limiting sliding groove, the top of each lead screw sliding block is connected with the corresponding support plate, a vertical rod is fixed on the rear side wall of each support plate, a second limiting sliding groove is formed in the front side wall of each vertical rod, a second limiting sliding block is inserted into the inner cavity of the second limiting sliding groove, a second electric push rod is fixedly connected to the bottom of the second limiting sliding block, the tail end of the second electric push rod is fixed to the bottom of the inner cavity of the second limiting sliding groove, and a press rod is fixedly connected to the outer wall of the second limiting sliding block, the bottom fixedly connected with second pressure sensor of depression bar, the bottom fixedly connected with of second pressure sensor supports the pole.
As a preferred embodiment of the present invention, a groove is formed in a surface of the base, a controller is installed in an inner cavity of the groove, signal output ends of the first pressure sensor, the distance sensor and the second pressure sensor are connected to a signal input end of the controller, and a signal output end of the controller is connected to signal input ends of the first electric push rod, the second electric push rod and the electric heating plate, respectively.
As a preferred embodiment of the present invention, an adaptive first rubber pad is fixedly mounted on the top of the support plate, and an adaptive second rubber pad is fixedly mounted on the bottom of the tightening rod.
In a preferred embodiment of the present invention, the pressing rod is disposed opposite to the upper end surface of the supporting plate, and the width of the pressing rod is equal to the thickness of the supporting plate.
As a preferred embodiment of the present invention, two sets of the electric heating plates are arranged in parallel.
In a preferred embodiment of the present invention, the length of the pressing rod is the same as the length of the support plate.
In a preferred embodiment of the present invention, rubber strips for preventing slipping are fixed at four corners of the bottom of the base.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, after the first electric heating plate and the second electric heating plate are bonded with the polymer material, the distance sensor can feed back a distance value, the thickness of the material can be obtained through the distance value, and then the distance value is fed back to the controller, the heating power of the two groups of electric heating plates can be automatically adjusted through the controller, so that the heating device can adapt to materials with different thicknesses for heating, the heating is thorough, the situations of excessive heating or insufficient heating are avoided, meanwhile, the energy waste is avoided, and the support plate can move transversely, so that the position of the polymer material can be changed, the heating of different positions on the surface of the polymer can be realized, and the heating uniformity is ensured.
2. According to the invention, the pressure of the polymer material during stable clamping can be monitored through the first pressure sensor and the second pressure sensor, so that the stability of the polymer material in the heating process can be effectively ensured, and meanwhile, the polymer material can be effectively avoided, and the polymer material is prevented from being damaged.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic view of the overall structure of a novel polymer heating device according to the present invention;
FIG. 2 is a schematic diagram of a vertical plate structure of a novel polymer heating apparatus according to the present invention;
FIG. 3 is a schematic view of a connection structure of a vertical rod and a compression rod of the novel polymer heating device of the present invention;
fig. 4 is a schematic cross-sectional structural diagram of a base of the novel polymer heating device of the present invention.
In the figure: 1. a base; 2. a vertical plate; 3. an electrical heating plate; 4. a clamping block; 5. a first pressure sensor; 6. a support plate; 7. a first rubber pad; 8. a vertical rod; 9. a pressure lever; 10. a second limiting chute; 11. a second limit slide block; 12. a second electric push rod; 13. a second pressure sensor; 14. a tightening rod; 15. a second rubber pad; 16. a first limiting chute; 17. a first limit slide block; 18. a first electric push rod; 19. a distance sensor; 20. a third limiting chute; 21. a screw rod slide block; 22. a screw motor; 23. a screw rod; 24. a groove; 25. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood in specific situations, the model of the electrical appliance provided in the present invention is only referred to, and different models of electrical appliances with the same function can be replaced according to the actual use situation.
Referring to fig. 1-4, the present invention provides a technical solution: a novel high polymer material heating device comprises a base 1, wherein a vertical plate 2 is fixedly installed in the middle of the rear side wall of the base 1, a first limiting sliding groove 16 is formed in the inner wall of the vertical plate 2, first limiting sliding blocks 17 are inserted into two sides of the inner cavity of the first limiting sliding groove 16, a first electric push rod 18 is fixedly connected to the side wall of each first limiting sliding block 17, the outer end of each first electric push rod 18 is fixedly connected with the inner wall of the corresponding first limiting sliding groove 16, a distance sensor 19 is embedded in the side wall of one group of the first limiting sliding blocks 17, electric heating plates 3 are fixedly connected to the outer walls of the two groups of the first limiting sliding blocks 17, clamping blocks 4 are fixed to the four corners of the side walls, close to each other, of the two groups of the electric heating plates 3, and first pressure sensors 5 are fixedly connected to the outer ends of the clamping blocks 4;
In the invention, when in use, firstly, a high polymer material is placed at the top of the support plate 6, then the second electric push rod 12 is started to drive the second limit slide block 11 to slide in the second limit slide groove 10, thereby driving the press rod 9 to descend, thereby enabling the abutting rod 14 to compress the high polymer material, the second pressure sensor 13 is used for feeding back a pressure value, thereby enabling effective pressure to be kept and not damaging the high polymer material, then the first electric push rod 18 is started to drive the first limit slide block 17 to slide, thereby enabling the two groups of electric heating plates 3 to approach each other, enabling the clamping block 4 to be attached to the surface of the high polymer material, meanwhile, the first pressure sensor 5 can feed back the clamping force of the clamping block 4, thereby avoiding damaging the high polymer material, when the clamping is stable, the position of the first electric push rod 18 is fixed, at the moment, the distance sensor 19 can feed back the distance between the two groups of first limit slide blocks 17, thereby subtract the distance that distance sensor 19 apart from electric heating plate 3 internal surface and subtract the height of clamp splice 4 and first pressure sensor 5 again to can obtain macromolecular material's thickness, then controller 25 can adjust electric heating plate 3's power according to the thickness of material, makes strong adaptability, can heat to the material of different thickness, can the energy can be saved when guaranteeing the heating effect.
In an alternative embodiment, the top of the support plate 6 is fixedly provided with an adaptive first rubber pad 7, and the bottom of the tightening rod 14 is fixedly provided with an adaptive second rubber pad 15.
It should be noted that the first rubber pad 7 and the second rubber pad 14 can protect the polymer material from abrasion.
In an alternative embodiment, the strut 9 is disposed opposite to the upper end face of the support plate 6, and the width of the strut 9 is equal to the thickness of the support plate 6.
It should be noted that the pressing rod 9 and the support plate 6 are ensured to be capable of stably clamping the polymer material.
In an alternative embodiment, two sets of said electrically heated plates 3 are arranged in parallel.
It should be noted that the heating effect is prevented from being influenced by the occurrence of misalignment.
In an alternative embodiment, the strut 9 is the same length as the strut 6.
It should be noted that the completeness of the clamping is ensured.
In an alternative embodiment, rubber strips for skid resistance are fixed at the four corners of the bottom of the base 1.
It should be noted that the entire device can be prevented from slipping.
In addition, the components included in the novel polymer material heating device of the invention are all universal standard components or components known by those skilled in the art, the structure and principle of the novel polymer material heating device can be known by technical manuals or conventional experimental methods, at the idle position of the device, all the electric devices, namely power elements, the electric devices, adaptive monitoring computers and power supplies, are connected through conducting wires, and specific connection means refers to the following working principle, wherein the electric connection is completed between the electric devices in sequence, and the detailed connection means is the known technology in the art, and the working principle and the process are mainly described below, and the description of electric control is omitted.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a novel macromolecular material heating device, includes base (1), its characterized in that: a vertical plate (2) is fixedly mounted in the middle of the rear side wall of the base (1), a first limiting sliding groove (16) is formed in the inner wall of the vertical plate (2), first limiting sliding blocks (17) are inserted into two sides of an inner cavity of the first limiting sliding groove (16), a first electric push rod (18) is fixedly connected to the side wall of the first limiting sliding block (17), the outer end of the first electric push rod (18) is fixedly connected with the inner wall of the first limiting sliding groove (16), a distance sensor (19) is embedded in the side wall of one group of the first limiting sliding blocks (17), electric heating plates (3) are fixedly connected to the outer walls of two groups of the first limiting sliding blocks (17), clamping blocks (4) are fixed to the four corners of the side wall of the two groups of the electric heating plates (3) close to each other, and a first pressure sensor (5) is fixedly connected to the outer end of each clamping block (4);
support plates (6) are mounted on two sides of the surface of the base (1), third limiting chutes (20) are formed in two sides of the surface of each support plate (6), a lead screw motor (22) is fixed on one side wall of an inner cavity of each third limiting chute (20), lead screws (23) are fixedly connected to outer ends of transmission shafts of the lead screw motors (22), outer ends of the lead screws (23) are rotatably connected with inner walls of the other sides of the third limiting chutes (20), adaptive lead screw sliders (21) are sleeved on outer walls of the lead screws (23) and inserted into the third limiting chutes (20), tops of the lead screw sliders (21) are connected with the corresponding support plates (6), vertical rods (8) are fixed on rear side walls of the support plates (6), second limiting chutes (10) are formed in front side walls of the vertical rods (8), second limiting sliders (11) are inserted into inner cavities of the second limiting chutes (10), the bottom fixedly connected with second electric push rod (12) of second spacing slider (11), the tail end of second electric push rod (12) is fixed in the inner chamber bottom of second spacing spout (10), the outer wall fixedly connected with depression bar (9) of second spacing slider (11), the bottom fixedly connected with second pressure sensor (13) of depression bar (9), the bottom fixedly connected with of second pressure sensor (13) supports tighting pole (14).
2. The novel polymer material heating device according to claim 1, characterized in that: the surface of the base (1) is provided with a groove (24), a controller (25) is installed in an inner cavity of the groove (24), signal output ends of the first pressure sensor (5), the distance sensor (19) and the second pressure sensor (13) are connected with a signal input end of the controller (25), and a signal output end of the controller (25) is connected with signal input ends of the first electric push rod (18), the second electric push rod (12) and the electric heating plate (3) respectively.
3. The novel polymer material heating device according to claim 1, characterized in that: the top of extension board (6) fixed mounting has first cushion (7) of adaptation, the bottom fixed mounting of support pole (14) has second cushion (15) of adaptation.
4. The novel polymer material heating device according to claim 1, characterized in that: the pressing rod (9) is arranged right opposite to the upper end face of the support plate (6), and the width of the pressing rod (9) is equal to the thickness of the support plate (6).
5. The novel polymer material heating device according to claim 1, characterized in that: the two groups of electric heating plates (3) are arranged in parallel.
6. The novel polymer material heating device according to claim 1, characterized in that: the length of the compression bar (9) is the same as that of the support plate (6).
7. The novel polymer material heating device according to claim 1, characterized in that: and rubber strips for skid resistance are fixed at four corners of the bottom of the base (1).
Priority Applications (1)
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CN202111082756.1A CN113815162A (en) | 2021-09-15 | 2021-09-15 | Novel macromolecular material heating device |
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CN202111082756.1A CN113815162A (en) | 2021-09-15 | 2021-09-15 | Novel macromolecular material heating device |
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CN202111082756.1A Pending CN113815162A (en) | 2021-09-15 | 2021-09-15 | Novel macromolecular material heating device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114522850A (en) * | 2022-02-16 | 2022-05-24 | 湖南宏森新材料科技有限责任公司 | Wooden panel rubber coating device with self-cleaning function |
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CN110053203A (en) * | 2019-05-16 | 2019-07-26 | 江苏通用科技股份有限公司 | Vulcanizing press alternating temperature compression molding control device and control method |
CN211440792U (en) * | 2019-12-21 | 2020-09-08 | 昌茂阀门集团有限公司 | Vulcanizer for rubber soft joint |
CN212128496U (en) * | 2020-03-24 | 2020-12-11 | 安徽金瑞电子玻纤有限公司 | Ironing device for glass fiber cloth |
CN213083643U (en) * | 2020-07-22 | 2021-04-30 | 广州市瑞鹏塑料制品有限公司 | Automatic plastic bag blank pressing device of accuse temperature |
CN213648248U (en) * | 2019-04-12 | 2021-07-09 | 江西鼎锋化玻仪器有限公司 | Novel heating of functional polymer material device |
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2021
- 2021-09-15 CN CN202111082756.1A patent/CN113815162A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN213648248U (en) * | 2019-04-12 | 2021-07-09 | 江西鼎锋化玻仪器有限公司 | Novel heating of functional polymer material device |
CN110053203A (en) * | 2019-05-16 | 2019-07-26 | 江苏通用科技股份有限公司 | Vulcanizing press alternating temperature compression molding control device and control method |
CN211440792U (en) * | 2019-12-21 | 2020-09-08 | 昌茂阀门集团有限公司 | Vulcanizer for rubber soft joint |
CN212128496U (en) * | 2020-03-24 | 2020-12-11 | 安徽金瑞电子玻纤有限公司 | Ironing device for glass fiber cloth |
CN213083643U (en) * | 2020-07-22 | 2021-04-30 | 广州市瑞鹏塑料制品有限公司 | Automatic plastic bag blank pressing device of accuse temperature |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114522850A (en) * | 2022-02-16 | 2022-05-24 | 湖南宏森新材料科技有限责任公司 | Wooden panel rubber coating device with self-cleaning function |
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