CN211361093U

CN211361093U - Injection type flux coating system device

Info

Publication number: CN211361093U
Application number: CN201921809015.7U
Authority: CN
Inventors: 肖运东
Original assignee: Hubei Leidite Cooling System Co ltd
Current assignee: Hubei Leidite Cooling System Co ltd
Priority date: 2019-10-25
Filing date: 2019-10-25
Publication date: 2020-08-28
Anticipated expiration: 2029-10-25

Abstract

The utility model belongs to the technical field of the tubulation solder flux coating technique of cooling system manufacture industry and specifically relates to an injection type solder flux coated system device, comprises a workbench, the top fixed mounting of workstation has the mounting bracket, mounting bracket top fixed mounting has two guide bars that are parallel to each other, sliding connection has sliding support on the guide bar, sliding support is all run through to two guide bars, the one end fixed mounting of mounting bracket has the cylinder, needle type injection head is installed at sliding support's top, the entrance point connection of needle type injection head has the feeding hose, the entrance point connection of feeding hose has the solder flux storage tank, the exit end fixed mounting of solder flux storage tank has the discharge pump, the exit end and the feed hose switch-on of discharge pump, sorting device is installed to needle type injection head's below, sorting device includes servo motor, a rotating shaft, two bearing frames and returning. The utility model discloses a practicality is strong, is worth promoting.

Description

Injection type flux coating system device

Technical Field

The utility model relates to a tubulation solder flux coating technical field of cooling system manufacturing especially relates to an injection type solder flux coated system device.

Background

With the development of high performance, light weight and miniaturization of the radiator industry, the overall welding quality requirement of the automobile radiator assembly is higher and higher. The existing bearing tool support is used for roller coating after welding powder and day oil 15N are mixed and stirred according to a proportion, a roller rotating and copying mechanism is adopted, and welding flux in the B-shaped pipe is pre-coated in the pipe manufacturing process. The main typical drawbacks of this structure are as follows: 1. 2 more welding flux leaks from the roll coating wheel side, uneven coating, poor stability, poor field operation environment 4, no-welding-flux coating detection system 5, no-welding-flux coating poor sorting mechanism; therefore, how to solve the defect of roller coating flux with less funds is a problem which needs to be solved at present in an improved flux coating mode.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defect of poor roller coating in the prior art and providing an injection type flux coating system device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the design one kind injects the coated system installation of flux, including the workstation, the top fixed mounting of workstation has the mounting bracket, mounting bracket top fixed mounting has two guide bars that are parallel to each other, sliding connection has sliding support on the guide bar, two the guide bar all runs through sliding support, the one end fixed mounting of mounting bracket has the cylinder, the output of cylinder and sliding support's lateral wall fixed connection, sliding support's top fixed mounting has needle type injection head, needle type injection head runs through sliding support, needle type injection head's output is located sliding support's below, needle type injection head's entrance point fixed connection has the feeding hose, feeding hose's entrance point connection has the flux storage tank, flux fixed mounting is on the workstation, flux storage tank's exit end fixed mounting has the discharge pump, the utility model discloses a needle type injection head, including the discharge pump, needle type injection head, sorting device, servo motor, pivot, two bearing frames and returning face plate, the exit end and the feed hose switch-on of discharge pump, sorting device is installed to the below of needle type injection head, sorting device includes servo motor, pivot, two bearing frames and returning face plate, servo motor fixed mounting is on the workstation, two the bearing frame is fixed mounting respectively at the both ends of workstation, the pivot runs through the bearing frame, and rotates with the bearing frame to be connected, the one end of pivot and servo motor's output shaft fixed connection, returning face plate fixed mounting is in the pivot, the returning face plate is located the.

Preferably, the two opposite sides of the turnover plate are both provided with material guide plates, and the material guide plates are both fixedly mounted on the workbench.

Preferably, a defective material frame and a qualified material frame are respectively installed below the two material guide plates.

Preferably, detection device is installed to the one end of sliding support bottom, detection device includes the fixed plate, fixed plate and sliding support fixed connection.

Preferably, the bottom of the fixing plate is fixedly provided with a camera, a lighting lamp and a sensor.

The utility model provides an injection type flux coating's system's device, beneficial effect lies in:

1. the use cost is low, the wearing parts of the system device are only injection needles, the cost of the needles is low, and the needles are easy to replace when damaged;

2. the investment is low, the effect is good, and the coating quality of the B-type radiators with different sizes can be improved by only investing system tools;

3. the welding flux side leakage, the large welding flux amount, the poor welding of the middle seam and other defects caused by roller coating can be overcome, the tool of the system adopts needle type coating, and an online detection system is added to cut off and sort the defective products, so that the purposes of reducing the welding flux amount, improving the field environment and improving the welding quality of products are achieved.

Drawings

FIG. 1 is a first schematic structural view of an injection type flux coating system apparatus according to the present invention;

FIG. 2 is a schematic structural diagram of a second injection type flux coating system apparatus according to the present invention;

FIG. 3 is a schematic structural view of a turnover device of the injection type flux coating system device according to the present invention;

fig. 4 is a schematic structural diagram of a detection device of an injection type flux coating system device according to the present invention.

In the figure: the device comprises a workbench 1, a mounting rack 2, a guide rod 3, a sliding support 4, a cylinder 5, a needle type injection head 6, a feeding hose 7, a discharging pump 8, a welding flux storage tank 9, a sorting device 10, a servo motor 101, a rotating shaft 102, a bearing seat 103, a turnover plate 104, a material guide plate 11, a bad material frame 12, a qualified material frame 13, a detection device 14, a fixing plate 141, a camera 142, a lighting lamp 143 and a sensor 144.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Example 1:

referring to fig. 1-3, an injection type flux coating system device comprises a workbench 1, wherein a mounting frame 2 is fixedly mounted at the top of the workbench 1, two guide rods 3 which are parallel to each other are fixedly mounted at the top end of the mounting frame 2, a sliding support 4 is slidably connected onto the guide rods 3, the two guide rods 3 both penetrate through the sliding support 4, an air cylinder 5 is fixedly mounted at one end of the mounting frame 2, the output end of the air cylinder 5 is fixedly connected with the side wall of the sliding support 4, a needle-shaped injection head 6 is fixedly mounted at the top of the sliding support 4, and a corresponding injection switch is arranged on the needle-shaped injection head 6; the needle-shaped injection head 6 penetrates through the sliding support 4, the output end of the needle-shaped injection head 6 is positioned below the sliding support 4, the inlet end of the needle-shaped injection head 6 is fixedly connected with a feeding hose 7, the inlet end of the feeding hose 7 is connected with a welding flux storage tank 9, the welding flux storage tank 9 is fixedly arranged on the workbench 1, the outlet end of the welding flux storage tank 9 is fixedly provided with a discharging pump 8, and the outlet end of the discharging pump 8 is communicated with the feeding hose 7; the flux in the flux storage tank 9 can be guided into the needle-shaped injection head 6 through the discharge pump 8, then the flux is injected to a welding position, the needle-shaped injection head 6 can well control the using amount of the flux, and the defects of side leakage of the flux, large flux amount, poor welding of a middle seam and the like caused by roller coating can be overcome; and moreover, the needle head is low in cost, easy to replace when damaged, low in investment and good in effect, and can be widely applied to the improvement of the coating quality of B-type radiators with different sizes only by inputting a system tool.

Sorting device 10 is installed to the below of needle type injection head 6, sorting device 10 includes servo motor 101, the pivot 102, two bearing frames 103 and returning face plate 104, servo motor 101 fixed mounting is on workstation 1, two bearing frames 103 are fixed mounting respectively at the both ends of workstation 1, pivot 102 runs through bearing frame 103, and rotate with bearing frame 103 and be connected, the one end of pivot 102 and servo motor 101's output shaft fixed connection, returning face plate 104 fixed mounting is on pivot 102, returning face plate 104 is located the below of needle type injection head 6, both sides that returning face plate 104 is relative all are provided with stock guide 11, equal fixed mounting of stock guide 11 is on workstation 1, bad material frame 12 and qualified material frame 13 are installed respectively to the below of two stock guide 11. The turning plate 104 is rotated in different directions by controlling the rotation direction of the servo motor 101, so that the materials fall into the bad material frame 12 and the qualified material frame 13 respectively, and the sorting of the materials is realized.

Example 2:

referring to fig. 1 and 4, as another preferred embodiment of the present invention, the difference from embodiment 1 is that a detection device 14 is installed at one end of the bottom of a sliding support 4, the detection device 14 includes a fixed plate 141, the fixed plate 141 is fixedly connected with the sliding support 4, a camera 142, an illuminating lamp 143 and a sensor 144 are fixedly installed at the bottom of the fixed plate 141, the camera 142 is used for shooting the dropping condition of the welding flux, the sensor 144 can detect whether the welding flux on the B-shaped pipe is discontinuous, and simultaneously, a signal is fed back to a control system, so that the alarm of a poor radiating pipe can be realized and the poor parts can be distinguished, thereby effectively ensuring the coating quality; when the sorting device is matched with the sorting device 10 and is in a normal state, the turnover plate 104 is inclined towards one end, so that the B-shaped pipe falls into the qualified material frame 13; when a feedback signal that the sensor 144 is abnormal is received, the turnover plate 104 is inclined towards the other end, so that the defective part falls into the defective material frame 12, and automatic sorting is realized.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides an injection formula solder flux coating's system's device, includes workstation (1), the top fixed mounting of workstation (1) has mounting bracket (2), its characterized in that, mounting bracket (2) top fixed mounting has two guide bar (3) that are parallel to each other, sliding connection has sliding support (4) on guide bar (3), two sliding support (4) all run through in guide bar (3), the one end fixed mounting of mounting bracket (2) has cylinder (5), the output of cylinder (5) and sliding support's (4) lateral wall fixed connection, sliding support's (4) top fixed mounting has needle type injection head (6), needle type injection head (6) run through sliding support (4), the output of needle type injection head (6) is located the below of sliding support (4), the entrance point fixed connection of needle type injection head (6) has feeding hose (7), the inlet end of the feeding hose (7) is connected with a flux storage tank (9), the flux storage tank (9) is fixedly mounted on the workbench (1), the outlet end of the flux storage tank (9) is fixedly mounted with a discharge pump (8), the outlet end of the discharge pump (8) is communicated with the feeding hose (7), a sorting device (10) is mounted below the needle-shaped injection head (6), the sorting device (10) comprises a servo motor (101), a rotating shaft (102), two bearing seats (103) and a turnover plate (104), the servo motor (101) is fixedly mounted on the workbench (1), the two bearing seats (103) are respectively and fixedly mounted at two ends of the workbench (1), the rotating shaft (102) penetrates through the bearing seats (103) and is rotatably connected with the bearing seats (103), one end of the rotating shaft (102) is fixedly connected with an output shaft of the servo motor (101), the turnover plate (104) is fixedly arranged on the rotating shaft (102), and the turnover plate (104) is positioned below the needle type injection head (6).

2. The system for injection coating of flux as defined in claim 1, wherein said flipper (104) is provided with guide plates (11) on opposite sides, said guide plates (11) being fixedly mounted on the table (1).

3. The apparatus as claimed in claim 2, wherein a bad material frame (12) and a good material frame (13) are respectively installed below the two guide plates (11).

4. An injection type flux coating system device according to claim 1, wherein a detection device (14) is installed at one end of the bottom of said sliding support (4), said detection device (14) comprises a fixing plate (141), said fixing plate (141) is fixedly connected with said sliding support (4).

5. An injection type flux coating system device according to claim 4, wherein a camera (142), an illumination lamp (143) and a sensor (144) are fixedly installed at the bottom of said fixing plate (141).