CN211360616U - Ingot casting production device - Google Patents
Ingot casting production device Download PDFInfo
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- CN211360616U CN211360616U CN201922232271.0U CN201922232271U CN211360616U CN 211360616 U CN211360616 U CN 211360616U CN 201922232271 U CN201922232271 U CN 201922232271U CN 211360616 U CN211360616 U CN 211360616U
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Abstract
The application relates to babbitt metal melting and casting technical field especially relates to an ingot production device, include: the device comprises a casting mould, a cooling mechanism and a vibrating mechanism; the cooling mechanism is used for spraying cooling liquid to the casting mould so as to cool the molten liquid in the casting mould; the vibration mechanism is used for generating vibration to the melt arranged in the casting mould. Therefore, the cooling mechanism of the ingot production device can rapidly cool the casting mold and the babbitt metal arranged in the casting mold, the vibrating mechanism can vibrate the casting mold and the babbitt metal arranged in the casting mold, and the CuSn phase and the SnPb phase are prevented from being segregated and the grain refinement effect is achieved through rapid water cooling and vibration.
Description
Technical Field
The application relates to the technical field of babbitt metal smelting and casting, in particular to an ingot production device.
Background
Babbitt metal is currently the preferred material for bearing alloys that are subjected to moderate loads, and has a microstructure with a soft matrix and uniformly distributed hard particles. For example, tin or lead are softer metallic materials with hard antimony and copper dots distributed on a soft matrix. Hard crystal particles are used to withstand friction and soft plasticity can basically meet the requirements of other properties. However, in the common smelting casting process of babbitt metal, because the cast melt is usually in a high-temperature slow cooling state and in a static casting molding state, CuSn phase and SnPb phase are easily aggregated, the alloy structure is coarse, and the subsequent use and secondary processing performance are affected.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an ingot casting apparatus for producing has solved the ordinary smelting casting technology of babbit metal that exists among the prior art to a certain extent because being in high temperature slow cooling usually by the casting liquation, and be in static casting shaping state, and produces CuSn looks, SnPb looks segregation easily, and the alloy texture is thick, influences follow-up use and secondary operation performance's technical problem.
The application provides an ingot production device, includes: the device comprises a casting mould, a cooling mechanism and a vibrating mechanism; the cooling mechanism is used for spraying cooling liquid to the casting mold so as to cool the melt in the casting mold; the vibration mechanism is used for vibrating the melt in the casting mould.
In the above technical solution, further, the vibration mechanism includes an elastic support member, one end of the elastic support member is connected to the casting mold, and the other end of the elastic support member abuts against the workbench.
In any of the above technical solutions, further, the vibration mechanism further includes a driving member, and the driving member can drive the casting mold to generate vibration.
In any of the above technical solutions, further, the driving member is an electric vibrator, and an output end of the electric vibrator is connected to the casting mold.
In any of the above technical solutions, further, the vibration mechanism includes a support member, the casting mold is hinged to one end of the support member, and the other end of the support member abuts against the workbench.
In any of the above technical solutions, further, the vibration mechanism further includes a driving member, the driving member is an oil cylinder, and a cylinder rod of the oil cylinder is connected to the casting mold.
In any one of the above technical solutions, further, the vibration mechanism includes a driving member, the driving member is an ultrasonic vibrator, and the ultrasonic vibrator is disposed outside the casting mold.
In any of the above technical solutions, further, the vibration mechanism is an ultrasonic cleaning tank, and the casting mold is disposed in the ultrasonic cleaning tank.
In any of the above technical solutions, further, the cooling mechanism includes a cooling tank, a conveying member, and a conveying pipeline;
wherein the casting mold is arranged in the cooling groove; the conveying component conveys and sprays the cooling liquid in the cooling tank to the outer wall of the casting mold through the conveying pipeline;
the inner wall of the cooling tank is the workbench.
In any of the above technical solutions, further, the conveying member is a pump body.
Compared with the prior art, the beneficial effect of this application is:
the application provides an ingot casting apparatus for producing, the during operation pours into the babbitt metal of molten state in casting die, and meanwhile, cooling body sprays the coolant liquid to casting die's outer wall, and vibration mechanism makes casting die and its inside babbitt metal produce the vibration, through vibration and quick water-cooling, prevents CuSn phase, SnPb phase segregation to and play the effect that the crystalline grain refines.
Therefore, the cooling mechanism of the ingot production device can rapidly cool the casting mold and the babbitt metal arranged in the casting mold, the vibrating mechanism can vibrate the casting mold and the babbitt metal arranged in the casting mold, and the CuSn phase and the SnPb phase are prevented from being segregated and the grain refinement effect is achieved through rapid water cooling and vibration.
Drawings
In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of an ingot production device provided by an embodiment of the application;
FIG. 2 is a schematic structural diagram of an ingot production device provided by the embodiment of the application;
fig. 3 is a schematic structural diagram of an ingot production device provided by the embodiment of the application.
Reference numerals:
1-casting mould, 2-cooling mechanism, 201-cooling tank, 202-conveying member, 203-conveying pipeline, 3-vibrating mechanism, 301-driving member, 302-elastic supporting member, 303-supporting member and 4-cooling liquid.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments.
The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
An ingot production apparatus according to some embodiments of the present application is described below with reference to fig. 1 to 3.
Referring to fig. 1 to 3, an embodiment of the present application provides an ingot production apparatus including: a casting mould 1, a cooling mechanism 2 and a vibrating mechanism 3; the cooling mechanism 2 is used for spraying cooling liquid 4 to the casting mold 1 so as to cool the melt in the casting mold 1; the vibration mechanism 3 is used to vibrate the melt placed in the casting mold 1.
The ingot production device provided by the embodiment is used for injecting molten babbitt metal into the casting mold 1 during operation, meanwhile, the cooling mechanism 2 sprays the cooling liquid 4 to the outer wall of the casting mold 1, the vibrating mechanism 3 enables the casting mold 1 and the babbitt metal in the casting mold 1 to vibrate, and the CuSn phase and SnPb phase segregation is prevented and the grain refinement effect is achieved through vibration and rapid water cooling.
It can be seen that, this ingot production device, its cooling body 2 that has carries out quick water-cooling to casting die 1 and the babbitt metal of placing inside in its, and its vibration mechanism 3 that has can vibrate casting die 1 and the babbitt metal of placing inside in its, through quick water-cooling and vibration, prevents CuSn phase, SnPb phase segregation to and play the effect that the grain refines.
In one embodiment of the present application, preferably, as shown in fig. 1, the vibration mechanism 3 includes an elastic support member 302 and a drive member 301; wherein, one end of the elastic supporting member 302 is connected to the casting mold 1, and the other end of the elastic supporting member 302 abuts against the workbench (the workbench specifically refers to the inner bottom wall of the cooling tank 201 described below); the driving member 301 can drive the casting mold 1 to vibrate.
According to the structural arrangement described above, molten babbitt metal is injected into the casting mold 1, and at the same time, the driving member 301 is started, and the driving member 301 drives the casting mold 1 to vibrate, so that the rapid cooling of the babbitt metal placed in the casting mold 1 is accelerated through vibration, and thus, the grains are refined, and meanwhile, the segregation of the CuSn phase and the SnPb phase can be avoided through vibration, and the grains are further refined.
The elastic supporting member 302 itself has the functions of storing energy and releasing energy, so that it can play the role of assisting and accelerating vibration, and because the elastic supporting member 302 itself has the above-mentioned characteristics, the vibration mechanism 3 can also only include the elastic supporting member 302, and an external operator can use a hand to stir the casting mold 1 to provide initial power, and in addition, the characteristics of the elastic supporting member 302 itself make the casting mold 1 and the babbitt metal placed inside it can continuously swing after being stirred. Alternatively, the elastic support member 302 is a spring, but of course, not limited thereto, and may be a rubber column or the like.
Wherein the driving member 301 may be an electric vibrator, the output end of which is connected to the casting mold 1, the electric vibrator may vibrate the casting mold 1, or the driving means is an ultrasonic vibrator (note that the ultrasonic vibrator may be disposed differently from the structure in fig. 1, and it is not necessarily disposed in contact with the casting mold 1), the ultrasonic vibrator may also vibrate the casting mold 1, of course, the driving means 301 may also be of a construction that causes the casting mould 1 to oscillate or rock rather than vibrate, that is, the driving member 301 can be an oil cylinder, a telescopic rod of the oil cylinder is connected with the casting mold 1, the casting mold 1 swings or rocks to a certain extent through the extension and contraction of the telescopic rod, the same effect can be achieved, and in order to satisfy the requirement that the casting mold 1 moves along a plurality of directions, the number of the oil cylinders can be a plurality and the oil cylinders are arranged at corresponding positions.
Wherein, optionally, the number of the elastic support members 302 may be plural.
In one embodiment of the present application, preferably, as shown in fig. 2, the vibration mechanism 3 includes a support member 303 and a drive member 301; wherein, the casting mold 1 is hinged to one end of the supporting member 303, and the other end of the supporting member 303 is abutted against a workbench (the workbench specifically refers to a common platform); the driving member 301 can drive the casting mold 1 to vibrate.
According to the above-described structural arrangement, the support member 303 may have rigidity or a certain elasticity, it can be a supporting frame structure, the casting mold 1 can be hinged on the supporting frame in a rotating way, the driving member 301 can drive the casting mold 1 to rock or swing relative to the supporting frame, for example, the driving member 301 can be an oil cylinder, or the driving means may be an ultrasonic vibrator capable of driving the babbitt metal in the casting mold 1 to vibrate (note: the ultrasonic vibrator may be disposed differently from the structure in fig. 2, which is not required to be disposed in contact with the casting mold 1), where it is noted that the structure of the hinge has a certain life span, is not suitable for a high-frequency vibration state, and thus the wall thickness of the casting mold 1 may be set to be thicker, the babbitt metal can hardly vibrate under the action of ultrasonic waves, and only the babbitt metal in the babbitt metal is in a high-frequency vibration state. Therefore, the structural arrangement can avoid the CuSn phase and SnPb phase segregation generated by the Babbitt alloy in the casting die 1, and can further refine grains.
Note that, in the above-described embodiment, in the case where the vibration mechanism includes an ultrasonic vibrator, the following may be the case: the vibration mechanism includes only the ultrasonic vibrator, and the vibration mechanism is not provided with an elastic member; alternatively, the vibration mechanism includes an ultrasonic vibrator and an elastic member; alternatively, the vibration mechanism comprises an ultrasonic vibrator and a support member, and the casting mold may be hinged to one end of the support member.
In one embodiment of the present application, preferably, as shown in fig. 3, the vibration mechanism 3 is an ultrasonic cleaning tank, and the casting mold 1 is disposed in the ultrasonic cleaning tank.
According to the above-described structural arrangement, when the vibration mechanism 3 is an ultrasonic cleaning tank, in use, the cooling liquid 4 can be injected into the ultrasonic cleaning tank, at this time, the casting mold 1 is immersed in the cooling liquid 4, the switch of the ultrasonic cleaning tank is turned on, and ultrasonic cleaning is started, but the ultrasonic cleaning plays a role different from that of the conventional ultrasonic cleaning, and the crystal grain of the babbitt metal is refined through vibration and rapid water cooling, and the segregation of the CuSn phase and the SnPb phase is avoided.
In one embodiment of the present application, preferably, as shown in fig. 1 to 3, the cooling mechanism 2 includes a cooling tank 201, a conveying member 202, and a conveying pipe 203;
wherein, the casting mould 1 is arranged in the cooling groove 201; the conveying member 202 conveys and sprays the cooling liquid 4 placed in the cooling tank 201 to the outer wall of the casting mold 1 through the conveying pipe 203.
In this embodiment, a cooling liquid 4 such as cooling water is poured into the cooling tank 201, the molten babbitt metal is poured into the casting mold 1 at a constant speed, and at the same time, the cooling liquid 4 in the cooling tank 201 is conveyed through the conveying pipeline 203 and sprayed to the outside of the casting mold 1 by the power of the conveying member 202, which plays a role of rapidly cooling the babbitt metal in the mold, refining the crystal grains, and preventing the CuSn phase and the SnPb phase from being segregated.
Wherein, optionally, the conveying member 202 is a pump body structure, which has high power and strong conveying capacity, and is convenient to purchase, and of course, without limitation thereto, the conveying member 202 may also be a machine for providing pressure, and the cooling liquid 4 in the cooling tank 201 is sprayed on the outer wall of the casting mold 1 through the conveying pipeline 203 under the effect of pressure.
Wherein, optionally, the end of the delivery pipe 203 may be provided with a spray head for spraying the cooling liquid 4 to the outside of the casting mold 1.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
Claims (10)
1. An ingot production apparatus, comprising: the device comprises a casting mould, a cooling mechanism and a vibrating mechanism; the cooling mechanism is used for spraying cooling liquid to the casting mold so as to cool the melt in the casting mold; the vibration mechanism is used for vibrating the melt in the casting mould.
2. The ingot production apparatus of claim 1, wherein the vibration mechanism comprises an elastic support member, one end of the elastic support member is connected to the casting mold, and the other end of the elastic support member abuts against the worktable.
3. The ingot production apparatus of claim 2, wherein the vibration mechanism further comprises a driving member capable of driving the casting mold to vibrate.
4. The ingot production apparatus of claim 3, wherein the driving means is an electric vibrator, an output end of the electric vibrator being connected to the casting mold.
5. The ingot production apparatus of claim 1, wherein the vibration mechanism comprises a support member, the casting mold is hinged to one end of the support member, and the other end of the support member abuts against the worktable.
6. The ingot production device of claim 2 or 5, wherein the vibration mechanism further comprises a driving member, the driving member is an oil cylinder, and a cylinder rod of the oil cylinder is connected with the casting mold.
7. An ingot production apparatus as claimed in claim 1, 2 or 5, wherein the vibration mechanism comprises an ultrasonic vibrator, and the ultrasonic vibrator is provided outside the casting mold.
8. The ingot production apparatus of claim 1, wherein the vibration mechanism is an ultrasonic cleaning tank, and the casting mold is disposed in the ultrasonic cleaning tank.
9. The ingot production apparatus of any one of claims 2 to 5, wherein the cooling mechanism comprises a cooling bath, a conveying member, and a conveying line;
wherein the casting mold is arranged in the cooling groove; the conveying component conveys and sprays the cooling liquid in the cooling tank to the outer wall of the casting mold through the conveying pipeline;
the inner wall of the cooling tank is the workbench.
10. The ingot production apparatus of claim 9, wherein the transport member is a pump body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922232271.0U CN211360616U (en) | 2019-12-13 | 2019-12-13 | Ingot casting production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922232271.0U CN211360616U (en) | 2019-12-13 | 2019-12-13 | Ingot casting production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211360616U true CN211360616U (en) | 2020-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922232271.0U Active CN211360616U (en) | 2019-12-13 | 2019-12-13 | Ingot casting production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211360616U (en) |
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2019
- 2019-12-13 CN CN201922232271.0U patent/CN211360616U/en active Active
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