CN114160763A - Copper alloy vacuum water-cooling continuous casting equipment and use method - Google Patents
Copper alloy vacuum water-cooling continuous casting equipment and use method Download PDFInfo
- Publication number
- CN114160763A CN114160763A CN202111447860.6A CN202111447860A CN114160763A CN 114160763 A CN114160763 A CN 114160763A CN 202111447860 A CN202111447860 A CN 202111447860A CN 114160763 A CN114160763 A CN 114160763A
- Authority
- CN
- China
- Prior art keywords
- water
- cooling
- casting
- subassembly
- copper alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 148
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 38
- 238000009749 continuous casting Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 140
- 238000005266 casting Methods 0.000 claims abstract description 132
- 238000002844 melting Methods 0.000 claims abstract description 22
- 230000008018 melting Effects 0.000 claims abstract description 22
- 239000000498 cooling water Substances 0.000 claims abstract description 12
- 238000005086 pumping Methods 0.000 claims description 23
- 239000010865 sewage Substances 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000005057 refrigeration Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 238000003723 Smelting Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 22
- 238000005457 optimization Methods 0.000 description 7
- 239000002893 slag Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 240000007643 Phytolacca americana Species 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005292 diamagnetic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
- B22D9/003—Machines or plants for casting ingots for top casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of copper alloy casting, in particular to copper alloy vacuum water-cooling continuous casting equipment and a using method thereof, wherein the copper alloy vacuum water-cooling continuous casting equipment comprises a main body component, the main body component consists of a water-cooling tank and a bearing plate, a melting component is fixedly installed at the upper end of the water-cooling tank, a taking-out component is fixedly installed inside the water-cooling tank, a moving component is fixedly installed at the upper end inside the water-cooling tank, casting components are uniformly sleeved on the moving component, a vibrating component is fixedly installed at the lower end of the casting component, a water circulation processing component is fixedly installed at one side of the water-cooling tank, continuous casting is facilitated through a plurality of casting components, cavities are avoided during casting through the vibrating component, the vibrating component assists in demoulding during demoulding, the use is facilitated, the casting efficiency is improved, and cooling water in the water-cooling tank is facilitated to be treated through the water circulation processing component, the utilization efficiency of the cooling water is improved.
Description
Technical Field
The invention relates to the technical field of copper alloy casting, in particular to copper alloy vacuum water-cooling continuous casting equipment and a using method thereof.
Background
The casting is a technological process of smelting metal into liquid meeting certain requirements, pouring the liquid into a casting mold, cooling, solidifying and cleaning to obtain a casting with a preset shape, size and performance. Casting is one of basic processes of modern device manufacturing industry, the copper alloy is an alloy formed by adding one or more other elements into pure copper serving as a matrix, has excellent physical and chemical properties, has excellent electrical and thermal conductivity, has high corrosion resistance to atmosphere and water, is a diamagnetic substance, has good processing performance and plasticity, is easy to cool and hot form, has good casting performance, and has certain special mechanical properties, such as excellent friction resistance and wear resistance, high elastic limit and fatigue limit, and is widely used in more modern fields.
When the copper alloy is cast, vacuum continuous casting equipment is used for casting the copper alloy into a copper alloy ingot, and then subsequent processing is carried out, but the existing continuous casting equipment is slow in efficiency when in use, and cavities are easily generated when casting, so that the defective rate of finished products is high, when casting, the problem of difficult demolding exists, the copper alloy ingot is inconvenient to use, and when cooling is carried out, after the copper alloy ingot is used for a long time, water is heated due to high temperature of the ingot, so that the temperature of the water is too high, the cooling effect is influenced, and when the copper alloy ingot is cooled, impurities are easy to fall into the cooling water, so that the cooling effect is reduced, and the copper alloy ingot is inconvenient to use.
Disclosure of Invention
The invention aims to provide copper alloy vacuum water-cooling continuous casting equipment and a using method thereof, and aims to solve the problems that the casting efficiency is low and the cooling water is inconvenient to treat and recycle in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a copper alloy vacuum water-cooling continuous casting equipment and application method, includes the main part subassembly, the main part subassembly comprises water-cooling pond and loading board, the loading board is located the inside intermediate position of water-cooling pond, just the upper end intermediate position fixed mounting of water-cooling pond installs the melting subassembly, the inside of water-cooling pond is located the upper end fixed position of loading board reaches the both ends fixed mounting of water-cooling pond has the subassembly of taking out, the inside upper end fixed mounting of water-cooling pond has the motion subassembly, just evenly cup jointed the casting subassembly on the motion subassembly, the lower extreme fixed mounting of casting subassembly installs vibrations subassembly, one side fixed mounting of water-cooling pond has water circulation processing subassembly.
Preferably, in order to facilitate moving the casting assembly and facilitate continuous casting, the main assembly further comprises a spoiler, the spoiler is uniformly and fixedly mounted at the lower end of the water cooling tank, the dirt suction pipe is positioned at one side of the spoiler, through holes are uniformly formed in the surface of the bearing plate, grooves are transversely formed in the upper end of the bearing plate at two sides of the interior of the water cooling tank, two sides of the lower end of the taking-out assembly are positioned inside the grooves, the taking-out assembly comprises a second lead screw, a second slide bar, a pushing plate, a third motor, a fixing plate, a mechanical arm and a gripper, the second lead screw and the second slide bar are rotatably mounted inside the grooves, the third motor is fixedly mounted at one end of the outer side of the water cooling tank, and the output end of the third motor is rotatably and fixedly connected with the second lead screw, the two ends of the pushing plate are clamped inside the grooves, the two ends of the pushing plate are respectively sleeved on the second lead screw and the second slide rod, one end of the pushing plate is in threaded connection with the second lead screw, the lower end of the pushing plate is in contact with the upper surface of the bearing plate, the fixing plate is fixedly installed at the middle position of the upper ends of the two outer sides of the water cooling pool, the mechanical arm is fixedly installed at the middle position of the upper surface of the fixing plate, the clamping hand is fixedly installed at the other end of the mechanical arm, when continuous casting is carried out, the first lead screw is driven by the first driving motor to rotate, so that the casting assembly is convenient to move, different casting assemblies are convenient to move to the lower end of the casting pipe for casting, continuous casting is convenient, and after casting is finished, through opening third driving motor for the catch plate is in move on the second lead screw, be convenient for make the ingot casting move on the loading board, conveniently pass through the tong takes out, convenient operation.
Preferably, in order to melt the raw materials conveniently, the melting assembly comprises a door-shaped frame, a vacuum melting furnace and a pouring pipe, the door-shaped frame is fixedly installed in the middle of the upper surface of the water-cooling pool, the vacuum melting furnace is fixedly installed in the middle of the door-shaped frame, the pouring pipe is fixedly installed at the discharge end of the vacuum melting furnace, the pouring pipe is located right above the water-cooling pool, the raw materials are melted through the vacuum melting furnace, and the raw materials are discharged through the pouring pipe and are conveniently discharged into the casting assembly for casting.
Preferably, in order to facilitate the movement of the casting assembly, the moving assembly is composed of a fixed rod, a first lead screw, a first slide rod and a first driving motor, the fixed rod is fixedly installed at the upper ends of the two ends of the interior of the water cooling tank, the first lead screw and the first slide rod are both rotatably installed between the fixed rods, the first driving motor is fixedly installed at one side of the fixed rod, the output end of the first driving motor is fixedly connected with the first lead screw, and when the casting assembly is switched during casting, the casting assembly is moved on the first lead screw through the first driving motor, so that the casting assembly is conveniently moved.
Preferably, in order to turn over the casting assembly, so that the ingot falls onto the bearing plate, the number of the casting assemblies is three, the casting assemblies are uniformly sleeved on the first lead screw and the first slide bar, a second driving motor is fixedly mounted on one side of each casting assembly, the casting assemblies are turned over through the second driving motors, each casting assembly comprises a casting mold, a shaft rod and a connecting piece, the shaft rods are fixedly mounted on two sides of the casting mold, the upper ends of the connecting pieces are sleeved on the first lead screw and the first slide bar, the casting molds are rotatably mounted between the connecting pieces through the shaft rods, the second driving motors are fixedly mounted on the connecting pieces on one side, the output ends of the second driving motors are fixedly connected with the shaft rods on one end, and when the second driving motors are turned on, the casting mold rotates between the connecting pieces through the shaft rod, and after casting is completed, the casting mold is turned over through the second driving motor, so that cast ingots in the casting mold are poured into the water cooling tank for water cooling, and operation is facilitated.
Preferably, in order to improve the pouring quality and facilitate the cast ingot to be separated from the casting mold, the vibration assembly is fixedly mounted at the lower end of the casting assembly, the vibration assembly comprises a mounting plate which is of a concave structure, mounting holes are uniformly formed in two sides of the mounting plate, the mounting plate is mounted at the lower end of the casting mold through the mounting holes, through holes are formed in two sides of the lower end of the mounting plate, mounting strips are fixedly mounted on two sides between the mounting plates, elastic pieces are fixedly mounted on the mounting strips and are of a dispersed structure, knocking convex points are fixedly mounted on the elastic pieces, the upper ends of the knocking convex points are in contact with the lower surface of the casting mold, the elastic pieces are located inside the through holes, a sliding groove is formed in the outer side of the through holes in the mounting plate, and a sliding block is connected to the sliding block in the sliding groove in a sliding manner, the sliding groove and the sliding block are both of circular structures, a gear ring is fixedly mounted at the upper end of the sliding block, a poking block is fixedly mounted at both ends of the inner side of the gear ring, the poking block is of a triangular structure and is in contact with the elastic sheet, a waterproof motor is fixedly mounted at one side of the lower end of the mounting plate, a gear is fixedly mounted at the output end of the waterproof motor and is positioned at the inner side of the mounting plate, the gear is meshed with the gear ring, when pouring is carried out, the waterproof motor is started to drive the gear ring to rotate, the poking block is further enabled to poke the elastic sheet, the elastic sheet is enabled to deform, and when poking is released, the knocking convex points rebound along with the elastic sheet, so that the knocking convex points knock the lower end of the casting mold, the cavity is prevented from being generated, and the vibration assembly is opened when the ingot casting mold is separated, so that the ingot casting mold is conveniently separated from the inside of the casting mold, and the demolding is convenient.
Preferably, in order to facilitate the water inside the water-cooling pool to be recycled, the water circulation processing assembly comprises a water pump, a cooling box and a filter box, the filter box is communicated with the side surface of the water-cooling pool, the water inlet end of the water pump is communicated with one side of the water-cooling pool and the filter box, the water outlet end of the water pump is communicated with the cooling box, the water outlet end of the cooling box is communicated with the other side of the water-cooling pool, the cooling box is of a sealing structure, both sides of the inside of the cooling box are fixedly provided with a refrigeration plate, both sides of the cooling box are fixedly provided with a heat dissipation fan, the heat dissipation fan dissipates heat of the refrigeration plate, the water inlet end of the filter box is fixedly provided with a communicating pipe, one end of the communicating pipe is fixedly provided with a sewage pumping pipe, the sewage pumping pipe extends into the inside of the water-cooling pool, and the sewage pumping pipe is uniformly provided with sewage pumping holes, the water cooling device comprises a filter box, a water cooling pool, a water inlet pipe, a water outlet pipe, a water return pipe, a water outlet pipe, a delivery pipe, a three-way pipe, a water inlet end of a water pump, a water return pipe, a water outlet end of the water cooling pool, a filter plate and a water outlet end of the filter box, wherein the delivery pipe is fixedly mounted at the inner part of the filter box, the delivery pipe is fixedly mounted at the other end of the filter box, the water return pipe is fixedly mounted at the other end of the three-way pipe, the water return pipe is communicated with the water cooling pool, and the water inside the water cooling pool is cooled and treated through the filter box, so that the crushed slag inside the water cooling pool is filtered and the water inside the water cooling pool is recycled.
Preferably, for the convenience of using the invention, when in use, external cooling water is injected into the water-cooling tank, the water level is lower than the middle position of the casting components, the raw materials are melted by the vacuum melting furnace, when in casting, one of the casting components is moved by the moving component, the lower end of the casting pipe is opened, so that the molten copper alloy solution is injected into the casting components, after the casting is completed, the casting components are moved by the moving component, thereby facilitating continuous casting, when in casting, the vibrating component is opened, the copper alloy solution is vibrated, thereby avoiding the generation of a cavity during casting, when in casting, and after the copper alloy in the casting components is molded, the second driving motor is opened, make second driving motor right the casting subassembly overturns, and passes through the vibrations subassembly will copper alloy in the casting subassembly strikes, falls on the loading board for fashioned copper alloy ingot soaks completely in the inside of water-cooling pond, carries out quick water-cooling, and passes through take out the subassembly, take out the foundry goods after will cooling, and when using for a long time, through water circulation treatment component is right the inside water of water-cooling pond cools down and filtration treatment, improves the utilization efficiency of cooling water, is convenient for carry out cyclic utilization.
The invention has the technical effects and advantages that:
according to the invention, continuous casting is facilitated by adopting the plurality of casting assemblies, the vibration assembly is arranged at the lower end of each casting assembly, when casting is carried out, the vibration assembly is knocked to avoid the generation of a cavity during casting, and when demoulding is carried out, the vibration assembly is used for assisting demoulding, so that an ingot can be conveniently separated from a casting mould, the use is facilitated, the casting efficiency is improved, and by installing the water circulation treatment assembly, when the water circulation treatment assembly is used, cooling water is conveniently cooled through the cooling box, and waste residues in the water cooling pool can be conveniently extracted and filtered through the filter box, so that the use is facilitated, and the utilization efficiency of the cooling water is improved.
Drawings
Fig. 1 is a schematic structural view of the whole of the present invention.
FIG. 2 is a structural schematic of a portion of the assembly of the present invention.
FIG. 3 is a schematic structural diagram of a water-cooled pool according to the present invention.
Fig. 4 is a partial structural view of the take-out assembly of the present invention.
Fig. 5 is a partial structural view of the mold of the present invention.
FIG. 6 is a schematic structural diagram of a vibration assembly according to the present invention.
Fig. 7 is a partial cross-sectional view of a shock assembly of the present invention.
FIG. 8 is a schematic view of the water circulation processing assembly according to the present invention.
In the figure: 1. a body assembly; 11. a water-cooling pool; 12. a carrier plate; 13. a spoiler; 14. a through hole; 15. a groove; 2. a melting assembly; 21. a gantry frame; 22. a vacuum smelting furnace; 23. pouring a pipe; 3. taking out the assembly; 31. a second lead screw; 32. a second slide bar; 33. a push plate; 34. a third motor; 35. a fixing plate; 36. a mechanical arm; 37. clamping a hand; 4. a motion assembly; 41. fixing the rod; 42. a first lead screw; 43. a first slide bar; 44. a first drive motor; 5. casting the component; 51. a second drive motor; 52. casting a mold; 53. a shaft lever; 54. a connecting member; 6. a vibration assembly; 61. mounting a plate; 62. mounting holes; 63. a through hole; 64. mounting a bar; 65. a spring plate; 66. knocking the salient points; 67. a chute; 68. a slider; 69. a gear ring; 610. a shifting block; 611. a waterproof motor; 612. a gear; 7. a water circulation treatment component; 71. a water pump; 72. a cooling tank; 73. a filter box; 74. a refrigeration plate; 75. a heat dissipation fan; 76. a communicating pipe; 77. a sewage pumping pipe; 78. a sewage pumping hole; 79. a filter plate; 710. a delivery pipe; 711. a three-way pipe; 712. a water pumping pipe; 713. a first water valve; 714. a second water valve; 715. a water return pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-8, the present invention provides a technical solution:
the utility model provides a copper alloy vacuum water-cooling continuous casting equipment and application method, including main part subassembly 1, main part subassembly 1 comprises water-cooling tank 11 and loading board 12, loading board 12 is located the inside intermediate position of water-cooling tank 11, and the upper end intermediate position fixed mounting of water-cooling tank 11 installs melting subassembly 2, the inside upper end fixed position that is located loading board 12 of water-cooling tank 11 and the both ends fixed mounting of water-cooling tank 11 take out subassembly 3, the inside upper end fixed mounting of water-cooling tank 11 has motion subassembly 4, and evenly cup jointed casting subassembly 5 on the motion subassembly 4, the lower extreme fixed mounting of casting subassembly 5 installs vibrations subassembly 6, one side fixed mounting of water-cooling tank 11 has water circulation processing subassembly 7.
As a technical optimization scheme of the invention, as shown in FIG. 2, the main body assembly 1 further comprises a spoiler 13, the spoiler 13 is uniformly and fixedly installed at the lower end of the water cooling tank 11, the sewage suction pipe 77 is located at one side of the spoiler 13, the surface of the bearing plate 12 is uniformly provided with through holes 14, two sides of the interior of the water cooling tank 11 are located at the upper end of the bearing plate 12 and are transversely provided with grooves 15, two sides of the lower end of the taking-out assembly 3 are located inside the grooves 15, the taking-out assembly 3 comprises a second lead screw 31, a second slide bar 32, a pushing plate 33, a third motor 34, a fixing plate 35, a mechanical arm 36 and a clamping hand 37, the second lead screw 31 and the second slide bar 32 are rotatably installed inside the grooves 15, the third motor 34 is fixedly installed at one end of the outer side of the water cooling tank 11, the output end of the third motor 34 is rotatably and fixedly connected with the second lead screw 31, two ends of the pushing plate 33 are clamped inside the grooves 15, two ends of a pushing plate 33 are respectively sleeved on a second lead screw 31 and a second slide rod 32, one end of the pushing plate 33 is in threaded connection with the second lead screw 31, the lower end of the pushing plate 33 is in contact with the upper surface of the bearing plate 12, a fixing plate 35 is fixedly arranged at the middle position of the upper ends of the two outer sides of the water cooling pool 11, a mechanical arm 36 is fixedly arranged at the middle position of the upper surface of the fixing plate 35, a clamping hand 37 is fixedly arranged at the other end of the mechanical arm 36, the melting assembly 2 comprises a door-shaped frame 21, a vacuum melting furnace 22 and a pouring pipe 23, the door-shaped frame 21 is fixedly arranged at the middle position of the upper surface of the water cooling pool 11, the vacuum melting furnace 22 is fixedly arranged at the middle position of the door-shaped frame 21, the pouring pipe 23 is fixedly arranged at the discharge end of the vacuum melting furnace 22, the pouring pipe 23 is positioned right above the water cooling pool 11, and the moving assembly 4 is composed of a fixing rod 41, a first lead screw 42, The water cooling device comprises a first sliding rod 43 and a first driving motor 44, wherein the fixing rod 41 is fixedly installed at the upper ends of two ends of the inside of the water cooling tank 11, a first lead screw 42 and the first sliding rod 43 are both rotatably installed between the fixing rods 41, the first driving motor 44 is fixedly installed on one side of the fixing rod 41, and the output end of the first driving motor 44 is fixedly connected with the first lead screw 42.
As a technical optimization of the invention, as shown in fig. 5, the number of casting assemblies 5 is three, the casting assembly 5 is uniformly sleeved on the first lead screw 42 and the first slide bar 43, a second driving motor 51 is fixedly installed on one side of the casting assembly 5, the casting assembly 5 is turned over by the second driving motor 51, the casting assembly 5 is composed of a casting mold 52, a shaft rod 53 and a connecting piece 54, the shaft rod 53 is fixedly arranged at two sides of the casting mold 52, the upper end of the connecting piece 54 is sleeved on the first lead screw 42 and the first slide bar 43, the casting mould 52 is rotatably arranged between the connecting pieces 54 through a shaft rod 53, the second driving motor 51 is fixedly arranged on one side connecting piece 54, the output end of the second driving motor 51 is fixedly connected with the shaft rod 53 at one end, when the second drive motor 51 is switched on, the casting mould 52 is rotated between the connections 54 via the shaft 53.
As a technical optimization scheme of the invention, as shown in fig. 6, the vibration assembly 6 is fixedly installed at the lower end of the casting assembly 5, and the vibration assembly 6 includes an installation plate 61, and the installation plate 61 is of a concave structure, and both sides of the installation plate 61 are uniformly provided with installation holes 62, the installation plate 61 is installed at the lower end of the casting mold 52 through the installation holes 62, and both sides of the lower end of the installation plate 61 are provided with through holes 63, both sides between the installation plates 61 are fixedly provided with installation bars 64, and the installation bars 64 are fixedly provided with elastic pieces 65, the elastic pieces 65 are of a dispersed structure, the elastic pieces 65 are fixedly provided with striking bumps 66, the upper ends of the striking bumps 66 are in contact with the lower surface of the casting mold 52, and the elastic pieces 65 are located inside the through holes 63, the inside of the installation plate 61 is located outside the through holes 63 and provided with sliding grooves 67, the inside of the sliding grooves 67 is slidably clamped with sliding blocks 68, and the sliding grooves 67 and the sliding blocks 68 are both of a circular structure, the upper end fixed mounting of slider 68 has gear ring 69, and the equal fixed mounting in the inboard both ends of gear ring 69 has the piece 610 of stirring, and stirs the piece 610 and be the triangle-shaped structure, and stirs the piece 610 and contact with shell fragment 65, and the lower extreme one side fixed mounting of mounting panel 61 has waterproof motor 611, and the output fixed mounting of waterproof motor 611 has gear 612, and gear 612 is located the inboard of mounting panel 61, and gear 612 meshes with gear ring 69 mutually.
When the casting device is used, the raw materials are melted through the vacuum melting furnace 22 to be mixed into liquid, the casting assemblies 5 are moved through the moving assembly 4, one casting assembly 5 is moved to the lower end of the casting pipe 23 to pour the casting mold 52, the casting assemblies 5 are moved through the moving assembly 4 to facilitate continuous pouring, the vibration assembly 6 is started during pouring to enable the knocking convex points 66 to knock the bottom of the casting mold 52, so that a cavity is avoided during pouring, after the pouring is completed, after an ingot in the casting mold 52 is formed, the second driving motor 51 is started to enable the casting mold 52 to turn over on the connecting piece 54, the vibration assembly 6 is started to enable the ingot to be separated from the inside of the casting mold 52 and fall onto the bearing plate 12, the bearing plate 12 is provided with the through holes 14, so that crushed slag can fall onto the bottom of the water cooling tank 11 conveniently, and the third motor 34 in the taking-out assembly 3 is started, so that the ingot is pushed to two ends of the water cooling pool 11 by the pushing plate 33, the ingot can be taken out by the mechanical arm 36 through the clamping hand 37 conveniently, and the taking-out assembly is convenient to use and operate.
Example two
The utility model provides a copper alloy vacuum water-cooling continuous casting equipment and application method, including main part subassembly 1, main part subassembly 1 comprises water-cooling tank 11 and loading board 12, loading board 12 is located the inside intermediate position of water-cooling tank 11, and the upper end intermediate position fixed mounting of water-cooling tank 11 installs melting subassembly 2, the inside upper end fixed position that is located loading board 12 of water-cooling tank 11 and the both ends fixed mounting of water-cooling tank 11 take out subassembly 3, the inside upper end fixed mounting of water-cooling tank 11 has motion subassembly 4, and evenly cup jointed casting subassembly 5 on the motion subassembly 4, the lower extreme fixed mounting of casting subassembly 5 installs vibrations subassembly 6, one side fixed mounting of water-cooling tank 11 has water circulation processing subassembly 7.
As a technical optimization scheme of the invention, as shown in FIG. 2, the main body assembly 1 further comprises a spoiler 13, the spoiler 13 is uniformly and fixedly installed at the lower end of the water cooling tank 11, the sewage suction pipe 77 is located at one side of the spoiler 13, the surface of the bearing plate 12 is uniformly provided with through holes 14, two sides of the interior of the water cooling tank 11 are located at the upper end of the bearing plate 12 and are transversely provided with grooves 15, two sides of the lower end of the taking-out assembly 3 are located inside the grooves 15, the taking-out assembly 3 comprises a second lead screw 31, a second slide bar 32, a pushing plate 33, a third motor 34, a fixing plate 35, a mechanical arm 36 and a clamping hand 37, the second lead screw 31 and the second slide bar 32 are rotatably installed inside the grooves 15, the third motor 34 is fixedly installed at one end of the outer side of the water cooling tank 11, the output end of the third motor 34 is rotatably and fixedly connected with the second lead screw 31, two ends of the pushing plate 33 are clamped inside the grooves 15, two ends of a pushing plate 33 are respectively sleeved on a second lead screw 31 and a second slide rod 32, one end of the pushing plate 33 is in threaded connection with the second lead screw 31, the lower end of the pushing plate 33 is in contact with the upper surface of the bearing plate 12, a fixing plate 35 is fixedly arranged at the middle position of the upper ends of the two outer sides of the water cooling pool 11, a mechanical arm 36 is fixedly arranged at the middle position of the upper surface of the fixing plate 35, a clamping hand 37 is fixedly arranged at the other end of the mechanical arm 36, the melting assembly 2 comprises a door-shaped frame 21, a vacuum melting furnace 22 and a pouring pipe 23, the door-shaped frame 21 is fixedly arranged at the middle position of the upper surface of the water cooling pool 11, the vacuum melting furnace 22 is fixedly arranged at the middle position of the door-shaped frame 21, the pouring pipe 23 is fixedly arranged at the discharge end of the vacuum melting furnace 22, the pouring pipe 23 is positioned right above the water cooling pool 11, and the moving assembly 4 is composed of a fixing rod 41, a first lead screw 42, The water cooling device comprises a first sliding rod 43 and a first driving motor 44, wherein the fixing rod 41 is fixedly installed at the upper ends of two ends of the inside of the water cooling tank 11, a first lead screw 42 and the first sliding rod 43 are both rotatably installed between the fixing rods 41, the first driving motor 44 is fixedly installed on one side of the fixing rod 41, and the output end of the first driving motor 44 is fixedly connected with the first lead screw 42.
As a technical optimization of the invention, as shown in fig. 5, the number of casting assemblies 5 is three, the casting assembly 5 is uniformly sleeved on the first lead screw 42 and the first slide bar 43, a second driving motor 51 is fixedly installed on one side of the casting assembly 5, the casting assembly 5 is turned over by the second driving motor 51, the casting assembly 5 is composed of a casting mold 52, a shaft rod 53 and a connecting piece 54, the shaft rod 53 is fixedly arranged at two sides of the casting mold 52, the upper end of the connecting piece 54 is sleeved on the first lead screw 42 and the first slide bar 43, the casting mould 52 is rotatably arranged between the connecting pieces 54 through a shaft rod 53, the second driving motor 51 is fixedly arranged on one side connecting piece 54, the output end of the second driving motor 51 is fixedly connected with the shaft rod 53 at one end, when the second drive motor 51 is switched on, the casting mould 52 is rotated between the connections 54 via the shaft 53.
As a technical optimization scheme of the invention, as shown in fig. 6, the vibration assembly 6 is fixedly installed at the lower end of the casting assembly 5, and the vibration assembly 6 includes an installation plate 61, and the installation plate 61 is of a concave structure, and both sides of the installation plate 61 are uniformly provided with installation holes 62, the installation plate 61 is installed at the lower end of the casting mold 52 through the installation holes 62, and both sides of the lower end of the installation plate 61 are provided with through holes 63, both sides between the installation plates 61 are fixedly provided with installation bars 64, and the installation bars 64 are fixedly provided with elastic pieces 65, the elastic pieces 65 are of a dispersed structure, the elastic pieces 65 are fixedly provided with striking bumps 66, the upper ends of the striking bumps 66 are in contact with the lower surface of the casting mold 52, and the elastic pieces 65 are located inside the through holes 63, the inside of the installation plate 61 is located outside the through holes 63 and provided with sliding grooves 67, the inside of the sliding grooves 67 is slidably clamped with sliding blocks 68, and the sliding grooves 67 and the sliding blocks 68 are both of a circular structure, the upper end fixed mounting of slider 68 has gear ring 69, and the equal fixed mounting in the inboard both ends of gear ring 69 has the piece 610 of stirring, and stirs the piece 610 and be the triangle-shaped structure, and stirs the piece 610 and contact with shell fragment 65, and the lower extreme one side fixed mounting of mounting panel 61 has waterproof motor 611, and the output fixed mounting of waterproof motor 611 has gear 612, and gear 612 is located the inboard of mounting panel 61, and gear 612 meshes with gear ring 69 mutually.
As a technical optimization scheme of the invention, as shown in FIG. 8, the water circulation processing assembly 7 comprises a water pump 71, a cooling tank 72 and a filter tank 73, the filter tank 73 is communicated with the side surface of the water cooling pool 11, the water inlet end of the water pump 71 is communicated with one side of the water cooling pool 11 and the filter tank 73, the water outlet end of the water pump 71 is communicated with the cooling tank 72, the water outlet end of the cooling tank 72 is communicated with the other side of the water cooling pool 11, the cooling tank 72 is of a sealed structure, both sides of the interior of the cooling tank 72 are fixedly provided with a refrigeration plate 74, both sides of the cooling tank 72 are fixedly provided with a heat dissipation fan 75, the heat dissipation fan 75 dissipates heat for the refrigeration plate 74, the water inlet end of the filter tank 73 is fixedly provided with a communicating pipe 76, one end of the communicating pipe 76 is fixedly provided with a sewage pumping pipe 77, the sewage pumping pipe 77 extends into the interior of the water cooling pool 11, the sewage pumping pipe 77 is uniformly provided with sewage pumping holes 78, and the filter plate 79 is fixedly provided in the interior of the filter tank 73, a delivery pipe 710 is fixedly installed at the water outlet end of the filter tank 73, a three-way pipe 711 is fixedly installed at the other end of the delivery pipe 710, one end of the three-way pipe 711 is communicated with the water inlet end of the water pump 71, a water pumping pipe 712 is fixedly installed at the other end of the three-way pipe 711, the water pumping pipe 712 is communicated with one side of the water cooling tank 11, a first water valve 713 is fixedly installed on the delivery pipe 710, a second water valve 714 is fixedly installed on the water pumping pipe 712, a water return pipe 715 is fixedly installed at the water outlet end of the cooling tank 72, and one end of the water return pipe 715 is communicated with the water cooling tank 11.
When the water cooling device is used for a long time, when the temperature of cooling water in the water cooling tank 11 is too high, the water pump 71 and the second water valve 714 on the water pumping pipe 712 are opened, so that the water is pumped into the cooling tank 72 through the water pumping pipe 712 and the water pump 71, the temperature of the water is reduced through the refrigeration plate 74, the cooled water is re-injected into the water cooling tank 11 through the water return pipe 715, and during circulation, the water in the water cooling tank 11 moves from the water return pipe 715 to the water pumping pipe 712 so as to drive the crushed slag to move, and the slag is collected on one side of the flow blocking plate 13 by installing the flow blocking plate 13, when the crushed slag is more, the second water valve 714 is closed, the first water valve 713 is opened, so that the water in the water cooling tank 11 enters the filter tank 73 through the sewage pumping pipe 77, and the sewage pumping pipe 77 is located on one side of the flow blocking plate 13 so as to facilitate the extraction of the collected crushed slag, make the disintegrating slag pass through filter 79 and filter the inside that the back entered into cooling box 72 to through the inside of wet return 715 backward flow to water cooling tank 11, be convenient for handle the cooling water, make things convenient for cyclic utilization.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a copper alloy vacuum water-cooling continuous casting equipment which characterized in that: including main part subassembly (1), main part subassembly (1) comprises water-cooling pond (11) and loading board (12), loading board (12) are located the inside intermediate position of water-cooling pond (11), just the upper end intermediate position fixed mounting of water-cooling pond (11) installs melting subassembly (2), the inside of water-cooling pond (11) is located the upper end rigidity of loading board (12) reaches the both ends fixed mounting of water-cooling pond (11) has and takes out subassembly (3), the inside upper end fixed mounting of water-cooling pond (11) has motion subassembly (4), just evenly cup jointed casting subassembly (5) on motion subassembly (4), the lower extreme fixed mounting of casting subassembly (5) installs vibrations subassembly (6), one side fixed mounting of water-cooling pond (11) has water circulation to handle subassembly (7).
2. The copper alloy vacuum water-cooling continuous casting equipment according to claim 1, characterized in that: the main part subassembly (1) still includes spoiler (13), just spoiler (13) even fixed mounting be in the lower extreme of water-cooling pond (11), just through-hole (14) have evenly been seted up on the surface of loading board (12), just the inside both sides of water-cooling pond (11) are located recess (15) are transversely seted up to the upper end of loading board (12), the lower extreme both sides of taking out subassembly (3) are located the inside of recess (15).
3. The copper alloy vacuum water-cooling continuous casting equipment according to claim 1, characterized in that: the melting assembly (2) is composed of a door-shaped frame (21), a vacuum smelting furnace (22) and a pouring pipe (23), the door-shaped frame (21) is fixedly installed in the middle of the upper surface of the water cooling pool (11), the vacuum smelting furnace (22) is fixedly installed in the middle of the door-shaped frame (21), the pouring pipe (23) is fixedly installed at the discharge end of the vacuum smelting furnace (22), and the pouring pipe (23) is located right above the water cooling pool (11).
4. The copper alloy vacuum water-cooling continuous casting equipment according to claim 1, characterized in that: the moving assembly (4) is composed of a fixing rod (41), a first lead screw (42), a first sliding rod (43) and a first driving motor (44), the fixing rod (41) is fixedly installed at the upper ends of two ends of the interior of the water cooling pool (11), the first lead screw (42) and the first sliding rod (43) are both rotatably installed between the fixing rods (41), the first driving motor (44) is fixedly installed on one side of the fixing rods (41), and the output end of the first driving motor (44) is fixedly connected with the first lead screw (42).
5. The copper alloy vacuum water-cooling continuous casting equipment according to claim 4, characterized in that: the number of the casting assemblies (5) is three, the casting assemblies (5) are uniformly sleeved on the first lead screw (42) and the first sliding rod (43), a second driving motor (51) is fixedly mounted on one side of each casting assembly (5), and the casting assemblies (5) are overturned through the second driving motors (51).
6. The copper alloy vacuum water-cooling continuous casting equipment according to claim 1, characterized in that: the water circulation treatment assembly (7) is composed of a water pump (71), a cooling tank (72) and a filter tank (73), the filter tank (73) is communicated with the side face of the water cooling tank (11), the water inlet end of the water pump (71) is communicated with one side of the water cooling tank (11) and the filter tank (73), the water outlet end of the water pump (71) is communicated with the cooling tank (72), and the water outlet end of the cooling tank (72) is communicated with the other side of the water cooling tank (11).
7. The copper alloy vacuum water-cooling continuous casting equipment according to claim 6, characterized in that: cooler bin (72) are seal structure, just the equal fixed mounting in inside both sides of cooler bin (72) has refrigeration board (74), the equal fixed mounting in both sides of cooler bin (72) has heat dissipation fan (75), heat dissipation fan (75) do refrigeration board (74) dispel the heat.
8. The copper alloy vacuum water-cooling continuous casting equipment according to claim 7, characterized in that: the water inlet end of the filter box (73) is fixedly provided with a communicating pipe (76), one end of the communicating pipe (76) is fixedly provided with a sewage pumping pipe (77), the sewage pumping pipe (77) extends into the inside of the water cooling pool (11), and sewage pumping holes (78) are uniformly formed in the sewage pumping pipe (77).
9. The copper alloy vacuum water-cooling continuous casting equipment and the use method thereof according to the claims 1 to 8, characterized in that: when the casting device is used, external cooling water is injected into the water-cooling tank (11), the water level is lower than the middle position of the casting components (5), raw materials are firstly smelted through the vacuum smelting furnace (22), when casting is carried out, when one of the casting components (5) is moved through the moving component (4), the lower end of the casting pipe (23) is opened, so that molten copper alloy solution is injected into the casting components (5), after the casting is finished, the casting components (5) are moved through the moving component (4), continuous casting is further facilitated, when the casting is carried out, the vibrating component (6) is opened, the copper alloy solution is vibrated, and further, the phenomenon that a cavity is generated during the casting is avoided, when the casting is finished, and after the copper alloy in the casting components (5) is formed, open second driving motor (51), make second driving motor (51) is right casting subassembly (5) overturn, and pass through vibrations subassembly (6), will copper alloy in casting subassembly (5) strikes, falls on loading board (12) for fashioned copper alloy ingot soaks completely in the inside of water-cooling pond (11), carries out quick water-cooling, and passes through take out subassembly (3), take out the foundry goods after the cooling, and when using for a long time, through water circulation processing subassembly (7) are right the inside water of water-cooling pond (11) cools down and filtration, improves the utilization efficiency of cooling water, is convenient for carry out cyclic utilization.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111447860.6A CN114160763A (en) | 2021-11-24 | 2021-11-24 | Copper alloy vacuum water-cooling continuous casting equipment and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111447860.6A CN114160763A (en) | 2021-11-24 | 2021-11-24 | Copper alloy vacuum water-cooling continuous casting equipment and use method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114160763A true CN114160763A (en) | 2022-03-11 |
Family
ID=80482152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111447860.6A Pending CN114160763A (en) | 2021-11-24 | 2021-11-24 | Copper alloy vacuum water-cooling continuous casting equipment and use method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114160763A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114713803A (en) * | 2022-04-24 | 2022-07-08 | 湖北华力科技有限公司 | Tipping arrangement is used in aluminium ingot casting production |
-
2021
- 2021-11-24 CN CN202111447860.6A patent/CN114160763A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114713803A (en) * | 2022-04-24 | 2022-07-08 | 湖北华力科技有限公司 | Tipping arrangement is used in aluminium ingot casting production |
| CN114713803B (en) * | 2022-04-24 | 2022-11-08 | 湖北华力科技有限公司 | Tipping arrangement is used in aluminium ingot casting production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109128130B (en) | Mechanical casting gating system | |
| CN114160763A (en) | Copper alloy vacuum water-cooling continuous casting equipment and use method | |
| CN112676532B (en) | Manufacturing process of steel casting with strong impact toughness | |
| CN207431196U (en) | A kind of lifting lug mold | |
| CN111037860A (en) | Injection mold for automobile bumper | |
| CN209407363U (en) | A kind of high-efficiency insulated device of aluminum products production | |
| CN113510220B (en) | Artificial skeleton forming device applying digital 3D printing technology | |
| CN212822665U (en) | Environment-friendly casting pouring device | |
| CN213437146U (en) | Pouring type casting device | |
| CN112916836A (en) | Be used for as cast quick cooling device of cast member | |
| CN212526019U (en) | Vacuum vibration casting molding system | |
| CN212398043U (en) | Aluminium ingot casting machine has chute of clearance mechanism | |
| CN107855487B (en) | Centrifugal casting machine | |
| CN207840061U (en) | A kind of vertical-parting penetrates pressure foundry production line | |
| CN111408684A (en) | Foundry waste sand regeneration device based on principle of thermal expansion and cold contraction | |
| CN206936288U (en) | A kind of casting device | |
| CN101954485A (en) | Overflow inducing rapid quenching furnace | |
| CN218134806U (en) | Anti-overflow pouring cup molding device | |
| CN219402297U (en) | Casting pouring device | |
| CN218963968U (en) | Ingot casting device | |
| CN210064536U (en) | Wear-resisting ball cooling discharging device | |
| CN219817938U (en) | Bar pouring smelting die | |
| CN217018461U (en) | Quick drying equipment for mechanical casting | |
| CN220259540U (en) | Slag scraping equipment for casting mold | |
| CN218744785U (en) | Casting device for producing small castings |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication |