CN211330334U

CN211330334U - Full-automatic inspection system for double-sided adhesive tape

Info

Publication number: CN211330334U
Application number: CN201921804490.5U
Authority: CN
Inventors: 张海军; 徐一峰; 陶春辉
Original assignee: Qianda New Material Co ltd
Current assignee: Qianda New Material Co ltd
Priority date: 2019-10-24
Filing date: 2019-10-24
Publication date: 2020-08-25
Anticipated expiration: 2029-10-24

Abstract

The utility model provides a full automatic check system of double-sided tape, relates to sticky tape inspection technical field, and when having solved present double-sided tape inspection, the verifying attachment installation that exists is unreasonable, and the inspection is not perfect enough, and the defective products need artifical rejection degree of automation low problem. The full-automatic inspection system of double-sided tape comprises a machine table, a conveying device, a detection module and a blanking device, wherein the conveying device comprises a feed roller, a receiving roller and a first guide roller, the detection module comprises a thickness detection device, a turn number detector, a line sweeping device and a cursor detection device, the thickness detection device comprises a first mounting frame, a first material roller, a second material roller and a thickness detector, the blanking device comprises a conveying belt, a first blanking plate and a second blanking plate, a second mounting frame is arranged on the machine table, and a cylinder is arranged on the second mounting frame and connected with the first blanking plate.

Description

Full-automatic inspection system for double-sided adhesive tape

Technical Field

The utility model relates to a sticky tape inspection technical field, especially a full automatic check system of double-sided sticky tape.

Background

The double-sided adhesive tape is generally placed on a material tape for conveyance and the quality of the double-sided adhesive tape is checked by respective checking means.

Traditional verifying attachment installs on the board, and it is unreasonable to have the installation, and the space is extravagant, and the inspection is not perfect enough, still needs the manual work to collect the defective products and rejects, and degree of automation is low grade defect.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a can solve the full automatic check system of double-sided tape of above-mentioned technical problem to solve above-mentioned problem.

A full-automatic double-sided tape inspection system is used for inspecting double-sided tapes placed on a material belt, and comprises a machine table, a conveying device arranged on the machine table and used for conveying the material belt, a detection module arranged on the machine table, and a blanking device arranged on the machine table, wherein the conveying device comprises a feed roller arranged on the machine table, a receiving roller arranged on the machine table, and a plurality of first guide rollers arranged between the feed roller and the receiving roller and used for conveying the material belt, the detection module comprises a thickness detection device arranged on the machine table and used for detecting the thickness of the double-sided tapes, a circle number detector arranged on one of the first guide rollers, and a line scanning device arranged on the machine table and used for detecting patterns of the double-sided tapes, and a cursor detection device installed on the machine table and located between the linear scanning device and the blanking device, wherein the thickness detection device comprises two first installation frames installed on the machine table, a first material roller installed between the two first installation frames and connected with the two first installation frame bearings, a second material roller installed between the two first installation frames and located above the first material roller, and a thickness detector installed on the first installation frames and used for detecting the distance between the two material rollers, a notch is formed on each first installation frame, an installation seat is installed in each notch, two ends of the second material roller are respectively connected with the installation seat bearings, a spring is connected to the top of the installation seat, and the other end of the spring is connected with the top of the notch, the blanking device comprises a conveyor belt installed on the machine table, a first blanking plate located on one side of the conveyor belt and communicated with the conveyor belt, and a second blanking plate located below the first blanking plate and communicated with the conveyor belt, wherein the machine table is further provided with a second mounting frame, a cylinder is arranged on the second mounting frame, and the output end of the cylinder is connected with the first blanking plate.

Further, the bottom both sides that the device was swept to the line are equipped with the second deflector roll of two level settings at least, the material area is walked around two the second deflector roll is so that the material area is located the below that the device was swept to the line is the level setting.

Further, the material receiving roller is positioned below the first guide roller.

Furthermore, a housing is arranged outside the blanking device.

Further, the output shaft of the cylinder is perpendicular to the first blanking plate.

Furthermore, an intermediate plate connected with the output end of the air cylinder is further arranged above the first blanking plate, two ends of the first blanking plate are connected with the bottom surface of the intermediate plate, and a blanking gap exists between the first blanking plate and the intermediate plate.

Compared with the prior art, the utility model provides a pair of full automatic check system of double-sided tape, through the feed roll with receive material roller and a plurality of first deflector roll so that the transport in material area is more steady, and the structure installation is reasonable compact. Through thickness detection device, number of turns detector, the device is swept to the line and cursor detection device is right double-sided tape carries out the perfect detection of system, and degree of automation is high, and is rationally distributed. The first blanking plate is controlled by the cylinder, so that good products and defective products obtained by detection can be separated, the labor intensity of worker separation is reduced, and the efficiency is improved.

Drawings

Embodiments of the present invention are described below with reference to the accompanying drawings, in which:

fig. 1 is a schematic structural diagram of a full-automatic double-sided tape inspection system provided by the present invention.

Detailed Description

The following describes in further detail specific embodiments of the present invention based on the drawings. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.

Please refer to fig. 1, which is a schematic structural diagram of a full-automatic double-sided tape inspection system according to the present invention. It should be noted that the double-sided tape 10 is placed on the tape 10 for carrying out the conveying inspection, which is well known to those skilled in the art. The full-automatic double-sided tape inspection system comprises a machine table 21, a conveying device 22 arranged on the machine table 21 and used for conveying the material belt 10, a detection module 23 arranged on the machine table 21, and a blanking device 24 arranged on the machine table 21. The full-automatic double-sided tape inspection system should also include some other functional modules, such as a connection component, a power supply component, a processing module, an alarm module, etc., which are well known to those skilled in the art, and therefore, they are not described herein again.

The machine table 21 is made of steel so as to have certain structural strength, and the machine table 21 is used for installing each functional module.

The conveying device 22 includes a feeding roller 221 installed on the machine platform 21, a receiving roller 222 installed on the machine platform 21, and a plurality of first guide rollers 223 arranged between the feeding roller 221 and the receiving roller 222 to convey the material strip. The material belt 10 is wound around the feeding roller 221 and the material receiving roller 222, the feeding roller 221 is used for unwinding the material belt 10, the material receiving roller 222 is driven by a driving device (not shown) to rotate so as to wind the material belt 10, the driving device is installed inside the machine table 21, and the driving device is a prior art, and therefore details are not repeated herein. The first guide roller 223 is installed on the machine table 21 so that the material belt 10 is more stable in the conveying process, and the feeding stability is improved. The material receiving roller 222 is located below the first guide roller 223, and the installation position of the material receiving roller 222 enables the structure of the whole double-sided tape full-automatic inspection system to be more compact and the layout to be more reasonable.

The detecting module 23 includes a thickness detecting device 231 installed on the machine table 21 for detecting the thickness of the double-sided tape 11, a turn number detector 232 installed on the first guide roller 223, a line scanning device 233 installed on the machine table 21 for detecting the pattern of the double-sided tape 11, and a cursor detecting device 234 installed on the machine table 21 and located between the line scanning device 233 and the blanking device. The thickness detecting device 231 includes two first mounting frames 2311 mounted on the machine table 21, a first material roller 2312 mounted between the two first mounting frames 2311 and bearing-connected with the two first mounting frames 2311, a second material roller 2313 mounted between the two first mounting frames 2311 and located above the first material roller 2312, and a thickness detector 2314 mounted on the first mounting frames 2311 and used for detecting the distance between the first material roller 2312 and the second material roller 2313. Each first mounting frame 2311 is provided with a notch 2315, a mounting seat 2316 is mounted in each notch 2315, two ends of each second material roller 2313 are respectively in bearing connection with the mounting seats 2316, the top of each mounting seat 2316 is connected with a spring 2317, and the other end of each spring 2317 is connected with the top of each notch 2315. The thickness detector 2314 is a conventional technique, when the double-sided tape 11 is placed on the tape 10, the distance between the first and

second material rollers

2312 and 2313 is pulled through the first and

second material rollers

2312 and 2313, the spring 2317 is compressed, the thickness detector 2314 detects the distance between the first and

second material rollers

2312 and 2313 to calculate the thickness of the double-sided tape 11, if the thickness is in accordance with a preset value, the conveying is continued, and if the thickness is not in accordance with the preset value, an alarm module (not shown) gives an alarm. The thickness detection device 231 is disposed near the feed roller 221. The number-of-turns detector 232 is a conventional art, and is installed between the thickness detector 2314 and the line scanning device 233, and since the length of one turn of the first guide roller 223 is a certain value, the length of the passing material tape 10 is calculated by the number of turns of the first guide roller 223. The line scanning device 233 is a conventional technique, and the line scanning device 233 inspects the double-sided tape 11 passing through the material tape 10 through a camera thereof to determine whether the pattern of the double-sided tape 11 has defective products such as defects and offsets, and if the pattern of the double-sided tape 11 has defective products such as defects and offsets, the defective products are processed by the processing module and then are blanked by the blanking device 24. The cursor detection device 234 is a prior art, and it should be noted herein that the tape 10 should further include a plurality of electric eyes (not shown) uniformly distributed in cooperation with the double-sided tape 11, and the cursor detection device 234 detects the positions of the electric eyes, and since the positions of the electric eyes and the positions of the double-sided tape 11 are relatively determined, if the positions of the electric eyes are detected to be inconsistent with a preset position, the tape is a defective product. Two second guide rollers 236 which are horizontally arranged are at least arranged on two sides of the bottom of the line scanning device 233, and because the two second guide rollers 236 are horizontally arranged, when the material belt 10 bypasses the two second guide rollers 236, the material belt 10 between the two second guide rollers 236 is horizontal, so that the line scanning device 233 can conveniently and accurately check the pattern of the double-sided adhesive tape 11. Through thickness detection device 231, number of turns detector 232, device 233 is swept to the line and cursor detection device 234 is right double-sided tape 11 carries out the perfect detection of system, and degree of automation is high, and is rationally distributed.

The blanking device 24 includes a conveyor belt 241 mounted on the machine platform 21, a first blanking plate 242 located on a side of the conveyor belt 241 away from the cursor detection device 234 and communicated with the conveyor belt 241, and a second blanking plate 243 located below the first blanking plate 242 and communicated with the conveyor belt 241. The conveyor belt 241 is driven by a motor (not shown) located inside the machine table 21. The machine table 21 is further provided with a second mounting frame 215, the second mounting frame 215 is provided with an air cylinder 216, an output end of the air cylinder 216 is connected with the first blanking plate 242, and preferably, an output shaft of the air cylinder 216 is vertically arranged with the first blanking plate 242 so that the air cylinder 216 can better drive the first blanking plate 242 to lift to perform a material distributing function. An intermediate plate 244 connected with the output end of the cylinder 216 is further disposed above the first blanking plate 242, two ends of the first blanking plate 242 are connected with the bottom surface of the intermediate plate 244, and a blanking gap 245 is formed between the first blanking plate 242 and the intermediate plate 244. The double-sided tape 11 falls from the blanking gap 245, and it is conceivable that a good product receiving box (not shown) and a bad product receiving box (not shown) are connected to the sides of the first blanking plate 242 and the second blanking plate 243 away from the conveyor belt 241, and when the double-sided tape 11 passes through the inspection of the detection module 23, if the double-sided tape 11 is a good product, the first blanking plate 242 is communicated with the conveyor belt 241 to convey the double-sided tape 11 to the good product receiving box; if the defective products are detected, the first blanking plate 242 is lifted by the cylinder 216, so that the first blanking plate 242 is separated from the conveyor belt 241, and the double-sided adhesive tape 11 falls into the defective product receiving box through the second blanking plate 243. So, reduced the intensity of labour that the workman divided the material, efficiency can promote.

The blanking device 24 is provided with a housing (not shown) outside, which can effectively prevent the external environment from interfering the double-sided tape 11, so that the blanking is more accurate.

Compared with the prior art, the utility model provides a pair of full automatic check system of double-sided tape, through feed roll 221 with receive material roller 222 and a plurality of first deflector roll 223 so that the transport of material area 10 is more steady, and the structure installation is reasonable compact. Through thickness detection device 231, number of turns detector 232, device 233 is swept to the line and cursor detection device 234 is right double-sided tape 11 carries out the perfect detection of system, and degree of automation is high, and is rationally distributed. The first blanking plate 242 is controlled by the air cylinder 216, so that the detected good products and defective products can be separated, the labor intensity of worker separation is reduced, and the efficiency is improved.

The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.

Claims

1. The utility model provides a full automatic check system of double-sided tape for place the inspection of double-sided tape on the material area, its characterized in that: the full-automatic double-sided tape inspection system comprises a machine table, a conveying device arranged on the machine table and used for conveying a material belt, a detection module arranged on the machine table, and a blanking device arranged on the machine table, wherein the conveying device comprises a feed roller arranged on the machine table, a receiving roller arranged on the machine table, and a plurality of first guide rollers arranged between the feed roller and the receiving roller and used for conveying the material belt, the detection module comprises a thickness detection device arranged on the machine table and used for detecting the thickness of the double-sided tape, a circle number detector arranged on one of the first guide rollers, a linear scanning device arranged on the machine table and used for detecting the pattern of the double-sided tape, and a cursor detection device arranged on the machine table and positioned between the linear scanning device and the blanking device, the thickness detection device comprises two first mounting frames mounted on the machine table, a first material roller mounted between the two first mounting frames and connected with the two first mounting frame bearings, a second material roller mounted between the two first mounting frames and positioned above the first material roller, and a thickness detector mounted on the first mounting frames and used for detecting the distance between the two material rollers, wherein each first mounting frame is provided with a notch, a mounting seat is mounted in the notch, two ends of the second material roller are respectively connected with the mounting seat bearings, a spring is connected to the top of the mounting seat, the other end of the spring is connected with the top of the notch, the blanking device comprises a conveyor belt mounted on the machine table, and a first blanking plate positioned on one side of the conveyor belt, far away from the cursor detection device and communicated with the conveyor belt, and the second blanking plate is positioned below the first blanking plate and communicated with the conveyor belt, the machine table is also provided with a second mounting frame, the second mounting frame is provided with a cylinder, and the output end of the cylinder is connected with the first blanking plate.

2. The full-automatic double-sided tape inspection system according to claim 1, wherein: the bottom both sides that the device was swept to the line are equipped with the second deflector roll that two levels set up at least, the material area is walked around two the second deflector roll is so that the material area is located the below that the device was swept to the line sets up for the level.

3. The full-automatic double-sided tape inspection system according to claim 1, wherein: the material receiving roller is positioned below the first guide roller.

4. The full-automatic double-sided tape inspection system according to claim 1, wherein: and a housing is arranged outside the blanking device.

5. The full-automatic double-sided tape inspection system according to claim 1, wherein: the output shaft of the cylinder is perpendicular to the first blanking plate.

6. The full-automatic double-sided tape inspection system according to claim 1, wherein: an intermediate plate connected with the output end of the air cylinder is further arranged above the first blanking plate, two ends of the first blanking plate are connected with the bottom surface of the intermediate plate, and a blanking gap exists between the first blanking plate and the intermediate plate.