CN211305514U - CNC multi-axis machining device - Google Patents
CNC multi-axis machining device Download PDFInfo
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- CN211305514U CN211305514U CN201922258032.2U CN201922258032U CN211305514U CN 211305514 U CN211305514 U CN 211305514U CN 201922258032 U CN201922258032 U CN 201922258032U CN 211305514 U CN211305514 U CN 211305514U
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- 238000003754 machining Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 claims description 13
- 229910000639 Spring steel Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003801 milling Methods 0.000 abstract description 4
- 239000000919 ceramic Substances 0.000 description 16
- 210000000078 claw Anatomy 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种数控加工设备,尤其涉及一种数控多轴加工装置。The utility model relates to numerical control processing equipment, in particular to a numerical control multi-axis processing device.
背景技术Background technique
在现有技术中,CNC机床加工是由三轴加工产品的曲面的,其是通过在机台上使用气动夹具夹持工件,然后通过控制数控加工机械手的行走路径对工件进行加工。以加工陶瓷表圈为例,现有的方式是先夹持定位陶瓷表圈,加工时陶瓷表圈不动,只控制数控加工机械手重复进行小间距曲面加工,最后实现对陶瓷表圈的整个环形面加工。然而,这种方式使得工艺刀路复杂,数控程序设计复杂,控制不便,加工时间长,生产成本较高。In the prior art, CNC machine tool processing is to process the curved surface of the product by three axes. The workpiece is clamped by a pneumatic clamp on the machine table, and then the workpiece is processed by controlling the walking path of the CNC machining manipulator. Taking the processing of the ceramic bezel as an example, the existing method is to first clamp and position the ceramic bezel, and the ceramic bezel does not move during processing, and only controls the CNC machining manipulator to repeat the small-pitch surface processing, and finally realizes the entire annular shape of the ceramic bezel. surface processing. However, this method makes the process tool path complicated, the numerical control program design is complicated, the control is inconvenient, the processing time is long, and the production cost is high.
实用新型内容Utility model content
本实用新型的目的在于提供一种可车铣复合加工、控制简单、加工方便、生产成本低的数控多轴加工装置。The purpose of the utility model is to provide a numerical control multi-axis machining device capable of turning and milling compound machining, simple control, convenient machining and low production cost.
为了实现上述目的,本实用新型提供的数控多轴加工装置包括数控机床、转台及用于夹持工件的夹具,所述数控机床具有可移动的工作台及数控加工机械手,所述转台安装于所述工作台上且输出轴可转动,所述转台与所述数控机床的控制系统连接;所述夹具连接于所述转台的输出轴,以带动所述工件转动,并配合所述数控加工机械手加工工件。In order to achieve the above purpose, the numerical control multi-axis machining device provided by the present invention includes a numerical control machine tool, a turntable and a fixture for clamping workpieces. The turntable is connected to the control system of the CNC machine tool; the clamp is connected to the output shaft of the turntable to drive the workpiece to rotate and cooperate with the CNC machining manipulator to process artifact.
与现有技术相比,本实用新型通过设置一转台,并将所述转台设置于数控机床的工作台上,由于所述转台的输出轴可转动,因此结合所述工作台使得设置于转台上的夹具可沿X、Y、Z及周向运动,实现多轴加工。同时,通过控制数控加工机械手,使其进行单线加工,因而可以适合对环形的工件进行车铣复合作业,整个加工过程工艺刀路比较简单,数控程序设计得到简化,控制简单方便,而且加工时间短,有效降低生产成本。另外,由于只需要在原有数控机床上加装转台及夹具等设备,因此,一台数控机床可以达到多种加工方式,从而节省数控机床的数量,进一步降低生产成本。Compared with the prior art, in the present invention, a turntable is provided, and the turntable is set on the worktable of the numerical control machine tool. Since the output shaft of the turntable can be rotated, it is combined with the worktable to be arranged on the turntable. The fixture can move along X, Y, Z and circumferential directions to realize multi-axis machining. At the same time, by controlling the CNC machining manipulator to perform single-line processing, it is suitable for turning and milling compound operations on annular workpieces. The process tool path is relatively simple in the entire processing process, the CNC program design is simplified, the control is simple and convenient, and the processing time is short. , effectively reducing production costs. In addition, since it is only necessary to add equipment such as turntables and fixtures to the original CNC machine tools, one CNC machine tool can achieve multiple processing methods, thereby saving the number of CNC machine tools and further reducing production costs.
较佳地,所述夹具为弹簧钢夹具。Preferably, the clamp is a spring steel clamp.
较佳地,所述夹具包括锁块、锁紧螺丝及夹具体,所述夹具体具有至少两个弹性夹爪,所述弹性夹爪围绕地设置且中间形成容置所述锁块的容置腔,所述锁紧螺丝穿过所述锁块与所述夹具体螺纹连接,以通过所述锁块驱使所述弹性夹爪向外扩张。通过所述锁块与锁紧螺丝配合,可以使所述弹性夹爪实现扩张或收缩,从而达到对工件夹持或松开,有效简化夹具的结构。Preferably, the clamp includes a lock block, a locking screw and a clamp body, the clamp body has at least two elastic clamping claws, the elastic clamping claws are arranged around and form a container for accommodating the lock block in the middle. The locking screw passes through the locking block and is threadedly connected to the clamping body, so as to drive the elastic clamping claw to expand outward through the locking block. Through the cooperation of the lock block and the locking screw, the elastic jaws can be expanded or contracted, so as to clamp or loosen the workpiece, effectively simplifying the structure of the clamp.
具体地,所述容置腔呈倒锥形,所述锁块与所述容置腔形状匹配。Specifically, the accommodating cavity has an inverted cone shape, and the lock block matches the shape of the accommodating cavity.
具体地,所述弹性夹爪呈台阶结构,以夹持呈环形的工件。所述台阶结构可以在表面承载所述工件并且夹持于所述工件的内环,从而快速有效地定位所述工件。Specifically, the elastic clamping jaws have a stepped structure, so as to clamp a ring-shaped workpiece. The stepped structure can support the workpiece on the surface and clamp the inner ring of the workpiece, thereby positioning the workpiece quickly and efficiently.
具体地,所述容置腔的内底部设有螺纹孔,所述锁块沿中心轴方向开设有通孔,所述通孔与所述螺纹孔同轴。Specifically, the inner bottom of the accommodating cavity is provided with a threaded hole, the locking block is provided with a through hole along the direction of the central axis, and the through hole is coaxial with the threaded hole.
具体地,所述夹具体的下部具有安装法兰。利用所述安装法兰可以使所述夹具快速地安装于工作台上,提高装机及调试的效率。Specifically, the lower part of the clamp body has a mounting flange. By using the mounting flange, the fixture can be quickly mounted on the workbench, thereby improving the efficiency of installation and debugging.
附图说明Description of drawings
图1是本实用新型数控多轴加工装置的立体示意图。Fig. 1 is a three-dimensional schematic diagram of the numerical control multi-axis machining device of the present invention.
图2是本实用新型数控多轴加工装置的转台的结构图。FIG. 2 is a structural diagram of the turntable of the numerical control multi-axis machining device of the present invention.
图3是本实用新型数控多轴加工装置的夹具的结构图。FIG. 3 is a structural diagram of a fixture of the numerical control multi-axis machining device of the present invention.
图4是本实用新型数控多轴加工装置的夹具的分解图。FIG. 4 is an exploded view of the fixture of the numerical control multi-axis machining device of the present invention.
图5是本实用新型数控多轴加工装置的夹具夹紧时的状态图。FIG. 5 is a state diagram of the clamp of the numerical control multi-axis machining device of the present invention when it is clamped.
具体实施方式Detailed ways
为详细说明本实用新型的技术内容、构造特征、所实现的效果,以下结合实施方式并配合附图详予说明。In order to describe in detail the technical content, structural features and achieved effects of the present utility model, the following detailed description is given in conjunction with the embodiments and the accompanying drawings.
如图1及图2所示,本实用新型的数控多轴加工装置100包括数控机床1、转台2及用于夹持工件的夹具3,本实施例的工件为陶瓷表圈200,所述数控机床1具有可移动的工作台11及数控加工机械手12,所述工作台11可沿X、Y、Z轴向移动调整,所述转台2安装于所述工作台11上,所述转台2的输出轴沿Z轴设置且可转动,所述转台2与所述数控机床1的控制系统连接;所述夹具3连接于所述转台2的输出轴,所述转台2上设有马达21,所述马达21可以驱动输出轴转动,所述输出轴与所述夹具3的中心轴的同轴度保证在0.02mm,所述夹具3可带动所述陶瓷表圈200转动,并配合所述数控加工机械手12加工陶瓷表圈200。As shown in FIG. 1 and FIG. 2 , the numerical control
如图3至图5所示,所述夹具3为弹簧钢夹具3。所述夹具3包括锁块31、锁紧螺丝32及夹具体33,所述夹具体33具有至少两个弹性夹爪331,所述弹性夹爪331围绕所述夹具3的中心轴设置且中间形成容置所述锁块31的容置腔332,所述容置腔332的内底部设有螺纹孔333。所述锁块31沿中心轴方向开设有通孔311,所述通孔311与所述螺纹孔333同轴。所述锁紧螺丝32穿过所述锁块31的通孔311与所述螺纹孔333螺纹连接,以通过所述锁块31压逼所述弹性夹爪331,驱使所述弹性夹爪331向外扩张。具体地,所述容置腔332呈倒锥形,所述锁块31与所述容置腔332形状匹配。所述弹性夹爪331呈台阶结构331a,以夹持呈环形的工件。所述台阶结构331a可以在表面承载所述工件并且夹持于所述工件的内环,从而快速有效地定位所述陶瓷表圈200。所述夹具体33的下部具有安装法兰334。利用所述安装法兰334可以使所述夹具3快速地安装于工作台11上,提高装机及调试的效率。通过所述锁块31与锁紧螺丝32配合,可以使所述弹性夹爪331实现扩张或收缩,从而达到对工件夹持或松开,有效简化夹具3的结构。As shown in FIGS. 3 to 5 , the
加工陶瓷表圈200时,先将所述陶瓷表圈200套于所述夹具体33的台阶结构331a上,然后拧紧所述锁紧螺丝32,使所述锁块31压紧所述夹爪,所述夹爪扩张后即可夹紧张所述陶瓷表圈200,然后控制所述工作台11使其调整所述陶瓷表圈200的位置,使得所述陶瓷表圈200所述数控加工机械手12的磨轮接近。最后启动所述转台2上的马达21,使其通过所述夹具3带动所述陶瓷表圈200自转,同时,启动所述数控加工机械手12上的磨轮电,使所述磨轮自转,当所述工作台11驱动所述陶瓷表圈200与磨轮接触时,所述磨轮即可对所述陶瓷表圈200加工。When processing the
与现有技术相比,本实用新型通过设置一转台2,并将所述转台2设置于数控机床1的工作台11上,由于所述转台2的输出轴可转动,因此结合所述工作台11使得设置于转台2上的夹具3可沿X、Y、Z及周向运动,实现多轴加工。同时,通过控制数控加工机械手12,使其进行单线加工,因而可以适合对环形的工件进行车铣复合作业,整个加工过程工艺刀路比较简单,数控程序设计得到简化,控制简单方便,而且加工时间短,有效降低生产成本。另外,由于只需要在原有数控机床1上加装转台2及夹具3等设备,因此,一台数控机床1可以达到多种加工方式,从而节省数控机床1的数量,进一步降低生产成本。Compared with the prior art, in the present invention, a
本实用新型数控多轴加工装置100所涉及到的数控机床1的结构及原理均为本领域普通技术人员所熟知,在此不再做详细的说明。The structures and principles of the numerical control machine tool 1 involved in the numerical control
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属于本实用新型所涵盖的范围。What has been disclosed above is only a preferred example of the present invention, of course, it cannot limit the scope of rights of the present invention. Therefore, the equivalent changes made according to the scope of the patent application of the present invention still belong to the scope covered by the present invention. .
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