CN211303865U - Intelligent vision detection device - Google Patents
Intelligent vision detection device Download PDFInfo
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- CN211303865U CN211303865U CN201921401076.XU CN201921401076U CN211303865U CN 211303865 U CN211303865 U CN 211303865U CN 201921401076 U CN201921401076 U CN 201921401076U CN 211303865 U CN211303865 U CN 211303865U
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Abstract
The utility model discloses an intelligent visual detection device, which is characterized by comprising a product feeding mechanism, an optical glass rotary table, a position sensor corresponding to the optical glass rotary table, a shaping edge-leaning adjusting mechanism, a visual detection device and a product distributing output mechanism; the shaping side-leaning adjusting mechanism comprises a shaping guide wheel bracket, a shaping guide wheel and a shaping side-leaning assembly, wherein the shaping guide wheel is arranged on the shaping guide wheel bracket, the shaping guide wheel is arranged on the outer side of the shaping guide wheel, and the shaping guide wheel is arranged on the upper side of the optical glass rotary table; the visual detection device is arranged at the output end of the shaping side-leaning adjusting mechanism; the product distributing and outputting mechanism is arranged at the output end of the optical glass rotary disc and comprises a plurality of material grooves and distributing manipulators corresponding to the material grooves. The utility model discloses simple structure, operation convenient to use.
Description
Technical Field
The utility model relates to an intelligent recognition technical field, more specifically relate to a visual detection device mainly to the detection of product size.
Background
With the development of society and the gradual increase of people's demand, in order to make high-quality product, the enterprise must detect the accessory size of product, the size of controlling. Because the number of accessories is large, the manual detection is low in yield and large in detection error, and particularly, the manual detection error rate is higher for the accessories with high requirements on dimensional accuracy. For the fittings with large quantity and high precision requirements, manual detection is used, and the requirements on the quantity and quality of personnel are high, so that the production cost of enterprises is increased. Therefore, the intelligent visual inspection is an optimized solution for the inspection of large-batch accessories.
Disclosure of Invention
The utility model aims at providing a simple structure in order to solve not enough of prior art, stability is good, can improve the intelligent visual detection device of big batch product detection speed and precision.
The utility model discloses an adopt following technical solution to realize above-mentioned purpose: an intelligent visual detection device is characterized by comprising a product feeding mechanism, an optical glass rotary table, a position sensor corresponding to the optical glass rotary table, a shaping and edge-leaning adjusting mechanism, a visual detection device and a product distributing and outputting mechanism;
the shaping side-leaning adjusting mechanism comprises a shaping guide wheel bracket, a shaping guide wheel and a shaping side-leaning assembly, wherein the shaping guide wheel is arranged on the shaping guide wheel bracket; the position sensor senses that the product is in place, and the time is started by delayed photographing;
the visual detection device is arranged at the output end of the shaping close-edge adjusting mechanism, and is used for visual detection, point delay and visual shooting;
the product distributing and outputting mechanism is arranged at the output end of the optical glass rotary table and comprises a plurality of material grooves and distributing gas pipelines corresponding to the material grooves, the detection result of the visual detection device is transmitted to the system, and the system controls the corresponding distributing gas pipelines to blow the products to the corresponding material grooves.
As a further explanation of the scheme, the material groove is provided with a belt conveying device, and the output end of the belt conveying device is connected with a material receiving box.
Furthermore, the material receiving box is provided with a plurality of material receiving grids corresponding to the material groove.
Further, product feed mechanism includes vibration dish and the material loading conveyer trough of being connected with the vibration dish, and the material loading conveyer trough extends to the top of optical glass carousel.
Furthermore, a hollow rotating table is arranged at the bottom of the optical glass rotating disc and connected with a servo motor, and the rotation of the glass rotating disc is precisely controlled by the servo motor.
Furthermore, the optical glass rotary table is annular, the shaping guide wheel bracket is arranged in a middle hole of the optical glass rotary table and is provided with a cantilever for mounting the shaping guide wheel, and the cantilever is provided with a motor for driving the shaping guide wheel to rotate.
Furthermore, the outer side of the optical glass rotary disc is provided with a vertical rod, and the shaping side-leaning component comprises a guide stop block or a baffle fixed on the vertical rod.
Further, the vision detection device adopts a CCD intelligent vision system.
The utility model adopts the beneficial effect that above-mentioned technical solution can reach is:
the utility model discloses an intelligent vision detects the structure, CCD intelligent vision system owing to can be high-speed, the detection product of high accuracy, and the pay-off machinery pay-off of the autoloading that constitutes such as product feed mechanism and product branch material output mechanism has not only improved the speed and the precision of the detection of big batch product, also reduces human resources's input for the company in addition.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
fig. 3 is a schematic structural diagram of the present invention.
Description of reference numerals: 1. the device comprises a product feeding mechanism 1-1, a vibrating disc 1-2, a direct vibration conveying groove 2, an optical glass rotary disc 3, a shaping edge-leaning adjusting mechanism 3-1, a primary shaping guide wheel and support 3-2, a secondary shaping edge-leaning assembly 4, a position sensor 5, a visual detection device 6, a product discharging mechanism 6-1, six belt conveying lines 6-2, an upper limiting plate 6-3, a material distribution gas pipeline 7, a material receiving box 8, a hollow rotary table 9, a cantilever 10, a motor 11 and a vertical rod
Detailed Description
The technical solution is described in detail with reference to specific embodiments below.
As shown in fig. 1-3, the utility model relates to an intelligent visual detection device, which comprises a product feeding mechanism 1, an optical glass rotary table 2, a position sensor 4 corresponding to the optical glass rotary table, a shaping edge-leaning adjusting mechanism 3, a visual detection device 5 and a product distributing output mechanism 6; the optical glass rotary table is arranged at the output end of the product feeding mechanism, the shaping side-approaching adjusting mechanism 3 comprises a primary shaping guide wheel bracket 3-1 and a secondary shaping side-approaching component 3-2, and a shaping guide wheel is arranged on the upper side of the optical glass rotary table; the position sensor 4 senses that the product is in place, and the time delay photographing is started to time; the visual detection device 5 is arranged at the output end of the shaping side adjusting mechanism, adopts a CCD intelligent visual system, performs visual detection, delays to a point and performs visual shooting; it should be noted that the CCD vision inspection system described in this embodiment is a commercially available product, and uses an industrial camera to replace human eyes to complete the functions of identification, measurement, positioning, judgment, etc., which will not be described in detail herein. The product distributing and outputting mechanism 6 is arranged at the output end of the optical glass rotary table, a six-channel distributing system is adopted, and comprises a plurality of material grooves 6-1, upper limiting plates 6-2 corresponding to the material grooves and distributing gas channels 6-3, the distributing gas channels are externally connected with an air blowing device, and the air blowing device can be in the form of an air pump; the air outlet of the material distribution air pipeline corresponds to the material groove, the detection result of the visual detection device is transmitted to the system, and the system controls the corresponding material distribution air pipeline to blow the product into the corresponding material groove.
As a further explanation of the scheme, the material groove 6-1 is provided with a belt conveying device, and the output end of the belt conveying device is connected with a material receiving box 7. The material receiving box is provided with a plurality of material receiving grids which correspond to the material groove.
Further, the product feeding mechanism 1 comprises a vibration disc 1-1 and a feeding conveying groove 1-2 connected with the vibration disc, and the feeding conveying groove extends to the upper part of the optical glass rotary disc. The bottom of the optical glass rotary table is provided with a hollow rotary table 8, the hollow rotary table is connected with a servo motor, and the rotation of the glass rotary table is precisely controlled by the servo motor.
In this embodiment, the optical glass rotary table is annular, the shaping guide wheel is supported in the middle hole of the optical glass rotary table, and a cantilever 9 for mounting the shaping guide wheel is provided, and a motor 10 for driving the shaping guide wheel to rotate is provided on the cantilever. The outer side of the optical glass rotary disc is provided with a vertical rod 11, and the shaping side-leaning component 4-3 comprises a guide stop block or a baffle fixed on the vertical rod.
In the working process, inputting the size to be detected on a human-computer interface of the equipment, manually putting the product into a vibration disc, and pressing a start button; the equipment enters a system automatic operation state: 1) feeding the vibrating plate onto an optical glass plate; 2) straightening a product by a shaping guide wheel; 3) after the shaping is carried out, the product can lean against the edge of the glass plate, so that the snap shot is convenient; 4) sensing by optical fibers to prompt that a product is in place, and starting timing by delaying photographing; 5) visual detection, namely delaying to a point and visually photographing; 6) six material distribution systems, wherein detection results are transmitted to the systems, and the systems distribute products to corresponding material tanks; 6) the material receiving boxes and the belt lines respectively feed the products into the corresponding material receiving boxes, so that the detected products can be conveniently and manually taken.
Compared with the prior art, the utility model 1. the intelligent visual detection precision can reach the precision of +/-0.01; 2. mechanical feeding is stable; 3. the material distributing groove can accurately sort products to the corresponding material groove according to the system requirement.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.
Claims (7)
1. An intelligent visual detection device is characterized by comprising a product feeding mechanism, an optical glass rotary table, a position sensor corresponding to the optical glass rotary table, a shaping and edge-leaning adjusting mechanism, a visual detection device and a product distributing and outputting mechanism; the shaping side-leaning adjusting mechanism comprises a shaping guide wheel bracket, a shaping guide wheel and a shaping side-leaning assembly, wherein the shaping guide wheel is arranged on the shaping guide wheel bracket, the shaping guide wheel is arranged on the outer side of the shaping guide wheel, and the shaping guide wheel is arranged on the upper side of the optical glass rotary table;
the visual detection device is arranged at the output end of the shaping side-leaning adjusting mechanism;
the product distributing and outputting mechanism is arranged at the output end of the optical glass rotary disc and comprises a plurality of material grooves and distributing manipulators corresponding to the material grooves.
2. The intelligent visual inspection device of claim 1, wherein the trough is provided with a belt conveyor, and a material receiving box is connected to the output end of the belt conveyor.
3. The intelligent visual inspection device of claim 2, wherein the receiving box is provided with a plurality of receiving grids corresponding to the trough.
4. The intelligent visual inspection device of claim 1, wherein the product feeding mechanism comprises a vibratory tray and a feeding trough connected to the vibratory tray, the feeding trough extending above the optical glass carousel.
5. The intelligent visual inspection device as claimed in claim 1, wherein the optical glass turntable is annular, the shaping guide wheel bracket is erected in a middle hole of the optical glass turntable, and a cantilever for mounting the shaping guide wheel is provided, and a motor for driving the shaping guide wheel to rotate is provided on the cantilever.
6. The intelligent visual inspection device of claim 1, wherein a vertical rod is disposed outside the optical glass rotary table, and the shaping rim assembly comprises a guide stop or a baffle fixed on the vertical rod.
7. The intelligent visual inspection device of claim 1, wherein the visual inspection device employs a CCD intelligent visual system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921401076.XU CN211303865U (en) | 2019-08-27 | 2019-08-27 | Intelligent vision detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921401076.XU CN211303865U (en) | 2019-08-27 | 2019-08-27 | Intelligent vision detection device |
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| Publication Number | Publication Date |
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| CN211303865U true CN211303865U (en) | 2020-08-21 |
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| CN201921401076.XU Active CN211303865U (en) | 2019-08-27 | 2019-08-27 | Intelligent vision detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921890A (en) * | 2020-08-24 | 2020-11-13 | 东莞市正邦自动化科技有限公司 | Novel image screening mechanism and using method thereof |
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2019
- 2019-08-27 CN CN201921401076.XU patent/CN211303865U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111921890A (en) * | 2020-08-24 | 2020-11-13 | 东莞市正邦自动化科技有限公司 | Novel image screening mechanism and using method thereof |
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Address after: 528311 1st floor, building 5, Qide real estate Park, No.2, Xingye East Road, Shunjiang Neighborhood Committee Industrial Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong Guoyu Technology Co.,Ltd. Address before: 528311 1st floor, building 5, Qide real estate Park, No.2, Xingye East Road, Shunjiang Neighborhood Committee Industrial Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province Patentee before: GUANGDONG NATIONAL BOWLDER TECHNOLOGY CO.,LTD. |