CN211283248U - Slope type automatic wire coil loading and unloading mechanism - Google Patents

Slope type automatic wire coil loading and unloading mechanism Download PDF

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Publication number
CN211283248U
CN211283248U CN201922278270.XU CN201922278270U CN211283248U CN 211283248 U CN211283248 U CN 211283248U CN 201922278270 U CN201922278270 U CN 201922278270U CN 211283248 U CN211283248 U CN 211283248U
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drum
reel
ramped
loading
guide arm
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CN201922278270.XU
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Chinese (zh)
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区耀锦
冯海平
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Grand Ease Yong Xiong Machinery Co ltd
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Grand Ease Yong Xiong Machinery Co ltd
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Abstract

The utility model provides a slope formula auto-control handling drum mechanism, including setting up the bearing platform in the bottom, the upper surface of bearing platform is the inclined plane, and its characterized in that still includes support and guide arm, the support is fixed to be set up the top both ends of bearing platform, the guide arm is fixed to be set up between the support, the guide arm top is equipped with fortune dish structure, fortune dish structure with guide arm slidable connection, the top of fortune dish structure is equipped with the drum. By designing the slope type automatic wire coil loading and unloading mechanism, an operator can be far away from a narrow space, the operation labor of loading and unloading wire coils can be safely and efficiently carried out, and the production efficiency and the product quality are improved.

Description

Slope type automatic wire coil loading and unloading mechanism
Technical Field
The utility model relates to a wire and cable drum technical field, concretely relates to slope type automatic handling drum mechanism.
Background
With the application of the disk-type wire rewinding machine in the market, particularly the double-disk wire rewinding machine, along with the progress of the technology and the rising of the labor cost, the technical bottleneck with high operation strength is more and more prominent. The coiling operation of the disc type wire-rewinding machine is generally carried out by adopting a rotating wheel or a manual mode, so that the tightness degree of coiled wires is inconsistent, the production efficiency is reduced, the product quality is unstable, the workload of coil rewinding is large, and the time and the labor are wasted. Taking the diameter of a winding phi 2.6mm of a double-disc take-up machine as an example, the winding speed of the device reaches 1200m/min, and meanwhile, the effective load of a standard PND630 wire coil is 550KG, the running time from an empty coil to a full coil is only 9.7 minutes/coil, the operation time of each shift of workers is calculated in 6 hours, namely 37 surprising shifts/shift are achieved, and the labor amplitude is very large.
Meanwhile, under the structure of the existing double-disc wire rewinding machine, workers need to wear safety helmets, and the heavy labor of manually loading empty discs and unloading full discs in a narrow space with a low head bent over is needed. Therefore, the labor intensity is reduced, a safe and efficient operation environment is provided, the production efficiency is improved, and the product quality is improved, so that the urgent task of breaking through the bottleneck of the prior art of the wire-rewinding machine equipment is provided.
SUMMERY OF THE UTILITY MODEL
Adopt manual operation for effectively solving current disk admission machine, lead to the problem that production efficiency and product quality are low, the utility model provides a slope type automatic handling drum mechanism.
The utility model provides a slope formula auto-control handling drum mechanism, is including setting up the bearing platform in the bottom, bearing platform's upper surface is the inclined plane, its characterized in that still includes support and guide arm, the support is fixed to be set up bearing platform's top both ends, the guide arm is fixed to be set up between the support, the guide arm top is equipped with fortune dish structure, fortune dish structure with but guide arm sliding connection, the top of fortune dish structure is equipped with the drum.
Further, a flat groove is formed in the top of the disc conveying structure, and the disc coil is arranged in the flat groove.
Further, a linear bearing is arranged between the disc conveying structure and the guide rod, and the disc conveying structure is connected with the guide rod in a sliding mode through the linear bearing.
Further, still include the cylinder, the cylinder is close to the one end of drum is equipped with the knock pin, the drum is equipped with the stopper, the cylinder is through the drive the knock pin acts on thereby the stopper drive the drum motion.
Further, still include left thimble and right thimble, left side thimble with right thimble orientation the one end of drum all is equipped with the toper structure.
Furthermore, central holes are formed in two ends of the wire coil, and conical grooves corresponding to the conical structures are formed in the central holes.
Furthermore, the bearing platform is provided with a limiting flat key, and the limiting flat key is used for limiting the movement of the tray conveying structure in the axial direction of the guide rod.
Furthermore, one end of the guide rod is provided with a compression spring, and one end of the compression spring is abutted to the support.
Furthermore, the included angle between the upper surface of the bearing platform and the horizontal plane is 0.9 degrees.
The utility model provides a slope type automatic wire coil loading and unloading mechanism, the upper surface of the bearing platform is designed into an inclined plane with an oblique angle of 0.9 degrees, so that the movement process of the wire coil structure towards the left axial direction is equivalent to continuous upward climbing, when climbing to a set position, the height difference between the center hole axis at the left side of the wire coil and the center of the left thimble is about 2mm, and the climbing action is completed; then the right thimble moves left horizontally, because the right thimble is equipped with the toper structure, utilize the guiding action of the toper groove cone angle of the centre bore of drum both sides, with left thimble together effect with whole drum level support and jack-up tightly, thereby make fortune dish structure and drum break away from completely, when fortune dish structure completely returns to right normal position, the height drop of drum and fortune dish structure is close 5mm, just so realized when the drum carries out the coiling wire rod operation, thereby the drum has produced the drop of height with fortune dish structure and has avoided the drum rotation to lead to scraping the problem of bumping the interference, realize the effect of automatic loading drum.
Similarly, when the tray conveying structure moves to climb to the climbing point position of the loading tray, the right ejector pin returns to the right, the right side of the loaded tray drops to the tray conveying structure firstly due to the loss of support, and the tray conveying structure is driven to carry the tray to move to the right together under the double actions of an oblique component force generated by the weight of the loaded tray and the elastic force of the compression spring.
By designing the slope type automatic wire coil loading and unloading mechanism, an operator can be far away from a narrow space, the operation labor of loading and unloading wire coils can be safely and efficiently carried out, and the production efficiency and the product quality are improved.
Drawings
Fig. 1 is a schematic front sectional view of the overall structure of the slope type automatic wire coil loading and unloading mechanism of the present invention;
FIG. 2 is a side view of the overall structure of the ramp type automatic wire coil loading and unloading mechanism of the present invention;
description of reference numerals: 1. a left thimble; 2. wire coils; 3. a tray conveying structure; 4. a right thimble; 5. a limiting block; 6. a knock pin; 7. a cylinder; 8. a supporting platform; 9. a support; 10. a compression spring; 11. a linear bearing; 12. a guide bar; 13. a limit flat key; 14. and (4) flattening the groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, according to the utility model discloses an embodiment, the utility model discloses a slope type automatic handling drum mechanism's bottom is provided with bearing platform 8, and bearing platform 8 uses steel sheet material, and one end thickness is 25mm, and other end thickness is 15.8mm, and its upper surface design is for personally submitting the inclined plane of 0.9 angle with the level.
Two supports 9 are fixedly arranged at two ends of the top of the bearing platform 8, a guide rod 12 is fixedly arranged between the two supports 9, a tray transporting structure 3 is further arranged at the top of the guide rod 12, the guide rod 12 and the tray transporting structure 3 are connected together in a sliding mode through two linear bearings 11, therefore, the tray transporting structure 3 can only move in the axial direction of the tray transporting structure 3 along the guide rod 12 on the bearing platform 8 through the combined action of the two supports 9 at the two ends, the guide rod 12 and the two linear bearings 11.
The top of the tray conveying structure 3 is provided with a flat groove 14 with the size of 100 x 5mm, and the wire coil 2 is placed in the flat groove 14, so that the movement of the wire coil 2 in the circumferential direction of the guide rod 12 is limited, and the problem that the wire coil 2 swings left and right and even drops is prevented.
Be equipped with spacing flat key 13 in the lower one end of bearing platform 8 slope, this spacing flat key 13 is in the extreme position of the lower one end of slope for fortune dish structure 3, and spacing flat key 13 has the restriction fortune dish structure 3 is in the effect of 12 axial upward movements of guide arm, when fortune dish structure 3 and this spacing flat key 13 butt, be fortune dish mechanism 3 promptly the utility model discloses a slope formula auto-control handling drum mechanism initial position when not working yet.
The utility model discloses a slope formula automatic handling drum mechanism still is equipped with cylinder 7, and the stroke of this cylinder 7 is 50mm, and the one end that this cylinder 7 is close to drum 2 is equipped with knock pin 6, and knock pin 6 can be towards the direction horizontal migration who is close to drum 2 under the drive of cylinder 7. The one end that drum 2 is close to cylinder 7 is equipped with stopper 5, and this stopper 5 is U type structure, and its opening is towards knock pin 6. The knock pin 6 is after moving a section distance (this displacement is 15mm), and stopper 5's recess cooperation to promote fortune dish structure 3 and remove along the direction that guide arm 12 toward bearing platform 8 slope is high, when 7 strokes of cylinder touch the end, fortune dish structure 3 just climbs to the settlement position, and 2 left side centre bore axle centers of drum and the central height drop of left thimble 1 are about 2mm this moment, and the action of climbing is accomplished.
The end that left thimble 1 and right thimble 4 are close to drum 2 all is equipped with the toper structure, and the centre bore at drum 2 both ends is equipped with the bell jar, and the inclination of the conical surface of toper structure and bell jar is the same, guarantees that toper structure and bell jar can cooperate together. After the climbing action of the wire coil 2 is completed, the right thimble 4 is horizontally pushed out towards the direction close to one end of the wire coil 2, the wire coil 2 is horizontally supported and tightly pushed up by utilizing the guiding effect of the conical angle of the central hole of the wire coil 2 and acting together with the left thimble 1, and the wire coil conveying structure 3 is completely separated from the wire coil 2 at the moment.
Then, the stroke of the air cylinder 7 retracts, the compression spring 10 is arranged at the end with the higher gradient on the guide rail 12, one end of the compression spring 10 is abutted to the support 9, the tray conveying structure 3 moves towards the direction with the lower gradient under the action of the inclined component force generated by the self gravity and the resilience force of the compression spring 10, and finally retracts to the initial position under the action of the limit flat key 13. When the wire coil conveying structure 3 completely returns to the right original position, the height difference between the wire coil 2 and the wire coil conveying structure 3 is close to 5mm, so that the problem that the wire coil 2 rotates to cause scraping interference is solved due to the height difference between the wire coil 2 and the wire coil conveying structure 3 when the wire coil 2 performs wire coiling operation, and the effect of automatically loading the wire coil is achieved in the whole process.
When the wire coil 2 reaches a full-coil state, the wire coil conveying structure 3 climbs to a set position with a higher gradient under the action of the jacking pin 6 on the air cylinder 7, and the height difference between the axis of the center hole in the left side of the wire coil 2 and the center of the left jacking pin 1 is about 2 mm. The right thimble 4 moves back in the direction far away from the wire coil 2, the loaded wire coil 2 drops on the conveying disc structure 3 firstly because of losing the support, at this time, under the double action of the oblique component force generated by the weight of the loaded wire coil 2 and the elastic force of the compression spring 10, the conveying disc structure 3 supports the loaded wire coil 2 to move towards the lower direction of the slope, and finally moves back to the initial position under the action of the limit flat key 13. In the process, the loaded coil 2 and the left thimble 1 are completely separated, that is, the action of automatically unloading the coil is completed.
The utility model provides a slope type automatic wire coil loading and unloading mechanism, the upper surface of the bearing platform 8 is designed into an inclined plane with an oblique angle of 0.9 degrees, thus the movement process of the wire coil conveying structure 3 towards the left axial direction is equivalent to continuously climbing upwards, when climbing to a set position, the height difference between the axle center of the left central hole of the wire coil 2 and the center of the left thimble 1 is about 2mm, and the climbing action is completed; then the right thimble 4 level moves towards the direction that is close to drum 2, because the right thimble 4 is equipped with the toper structure, utilize the guide effect of drum both sides centre bore toper groove cone angle, with left thimble 1 together effect with whole drum level 3 support and top tightly, thereby make fortune dish structure 3 and drum 2 break away from completely, when fortune dish structure 3 completely returns to initial position, drum 2 and fortune dish structure 3 high fall are close 5mm, just so realized when drum 2 carries out the coiling wire rod operation, drum 2 and fortune dish structure 3 have produced the fall of height thereby avoided the drum rotation to lead to scraping the problem of bumping the interference, realize the effect of automatic loading drum.
Similarly, when fortune dish structure 3 removed the climbing to above-mentioned climbing point position that loads drum 2, right thimble 4 returns towards the direction of keeping away from drum 2, and the drum 2 right side that loads the completion drops earlier to fortune dish structure 3 because of losing the support, and under the oblique component that 2 weight of drum that at this moment loads the completion and the elasticity of compression spring 10 were double-acting, the drive fortune dish structure 3 bearing drum 2 removed towards the lower direction of slope together, and at this in-process, drum 2 that loads the completion breaks away from with left thimble 3 completely, realizes the effect of full dish of automatic uninstallation.
By designing the slope type automatic wire coil loading and unloading mechanism, an operator can be far away from a narrow space, the operation labor of loading and unloading wire coils can be safely and efficiently carried out, and the production efficiency and the product quality are improved.
Of course, the above is a preferred embodiment of the present invention. It should be noted that, for a person skilled in the art, several modifications and decorations can be made without departing from the basic principle of the present invention, and these modifications and decorations are also considered to be within the scope of the present invention.

Claims (9)

1. The utility model provides a slope formula auto-control handling drum mechanism, is including setting up the bearing platform in the bottom, bearing platform's upper surface is the inclined plane, its characterized in that still includes support and guide arm, the support is fixed to be set up bearing platform's top both ends, the guide arm is fixed to be set up between the support, the guide arm top is equipped with fortune dish structure, fortune dish structure with but guide arm sliding connection, the top of fortune dish structure is equipped with the drum.
2. The ramped automatic reel handling mechanism of claim 1, wherein a flat slot is defined in a top of the reel handling structure, the reel being disposed in the flat slot.
3. The ramped automatic reel loading and unloading mechanism of claim 2, wherein a linear bearing is provided between the reel transport structure and the guide rod, and the reel transport structure is slidably connected to the guide rod by the linear bearing.
4. The ramped automatic wire spool loading and unloading mechanism of claim 3, further comprising an air cylinder, wherein an ejector pin is disposed at an end of the air cylinder adjacent to the wire spool, the wire spool is provided with a stop block, and the air cylinder drives the wire spool to move by driving the ejector pin to act on the stop block.
5. The mechanism of claim 4, further comprising a left thimble and a right thimble, wherein a tapered structure is disposed at each end of the left thimble and the right thimble facing the wire coil.
6. A ramped automatic reel handling mechanism according to claim 5, wherein the reel is provided with a central aperture at each end, the central aperture being provided with a tapered slot corresponding to the tapered formation.
7. The ramped automated drum loading and unloading mechanism of claim 6, wherein the support platform is provided with a limit flat key for limiting movement of the drum transport structure in the axial direction of the guide rods.
8. The ramped auto reel mechanism of claim 1, wherein a compression spring is disposed at one end of the guide rod, and wherein one end of the compression spring is disposed in abutment with the seat.
9. The ramped automated drum loading and unloading mechanism of any one of claims 1 to 8, wherein the upper surface of the support platform is angled at 0.9 ° to the horizontal.
CN201922278270.XU 2019-12-16 2019-12-16 Slope type automatic wire coil loading and unloading mechanism Active CN211283248U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922278270.XU CN211283248U (en) 2019-12-16 2019-12-16 Slope type automatic wire coil loading and unloading mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922278270.XU CN211283248U (en) 2019-12-16 2019-12-16 Slope type automatic wire coil loading and unloading mechanism

Publications (1)

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CN211283248U true CN211283248U (en) 2020-08-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112723012A (en) * 2020-12-30 2021-04-30 江西新吉电缆有限公司 Instrument cable of crosslinked polyethylene insulation intrinsic safety system
CN114229613A (en) * 2021-12-24 2022-03-25 贵州航天南海科技有限责任公司 Spool synchronous pushing device and using method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112723012A (en) * 2020-12-30 2021-04-30 江西新吉电缆有限公司 Instrument cable of crosslinked polyethylene insulation intrinsic safety system
CN114229613A (en) * 2021-12-24 2022-03-25 贵州航天南海科技有限责任公司 Spool synchronous pushing device and using method

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