CN211254480U - Over-and-under type material loading device - Google Patents
Over-and-under type material loading device Download PDFInfo
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- CN211254480U CN211254480U CN201921686081.XU CN201921686081U CN211254480U CN 211254480 U CN211254480 U CN 211254480U CN 201921686081 U CN201921686081 U CN 201921686081U CN 211254480 U CN211254480 U CN 211254480U
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Abstract
The utility model relates to an over-and-under type material loading device, include: blowing urceolus, blowing inner tube, lifting unit, loading subassembly, dust removal subassembly, filter core, charge level indicator, outer flexible construction, interior flexible construction, lower flexible construction. When materials are loaded, the loading assembly descends to the mobile storage equipment, the falling position switch is triggered, the materials enter the mobile storage equipment through the discharging inner barrel, the flexible structure and the loading assembly, when the materials in the mobile storage equipment trigger the material position timing in the loading assembly, the lifting motor is started, the external steel wire rope drives the loading assembly to ascend through flexible connection, the rising position switch is triggered, and the lifting motor is stopped. Dust removal fan will be through the dust suction after the filter core filters, and in order to prevent that the filter core from blockking up, the jetting device carries out the blowback to the filter core, guarantees the filter capacity of filter core. The utility model discloses avoided external lift wire rope and the direct contact of material and the fatigue bending fracture of charge level indicator connecting cable, improve the reliability of equipment work, degree of automation is high.
Description
Technical Field
The utility model belongs to the technical field of the material loads, a over-and-under type material loading device is related to.
Background
Modern industrial development puts high reliability, high efficiency and other requirements on material loading equipment. The steel wire rope in the lifting component of the lifting material loading equipment in the prior art is in direct contact with materials, so that the steel wire rope is easily scoured and corroded by the materials, and the steel wire rope cannot reach an effective bending radius due to space limitation in the loading equipment, so that the steel wire rope is easy to fatigue fracture, the service cycle is short, the material is easily polluted by the fracture of the steel wire rope, and the operation and production efficiency of a production line are seriously influenced by the parking of the lifting material loading equipment.
In the prior art, a steel wire rope of the lifting type material loading equipment is arranged inside the equipment, and a steel wire rope lifting mechanism is arranged outside the equipment, so that the steel wire rope penetrates through the equipment, and the problem of sealing leakage exists. After the operation for a period of time, because the dust that easily appears in the wearing and tearing problem reveals, influences the site environment.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem be: the defects of the prior art are overcome, the lifting type material loading equipment is provided, the external steel wire rope is not in direct contact with materials and is not limited by space, the bending radius can be reasonably designed, the problem of dust leakage does not exist, and the equipment has higher reliability and high production efficiency.
The utility model provides a technical scheme be:
an elevating material loading apparatus comprising: the device comprises a discharging outer barrel, a discharging inner barrel, a lifting assembly, a loading assembly, a dust removal assembly, a filter element, a level indicator, an outer flexible structure, an inner flexible structure and a lower flexible structure;
the top end of the discharging outer barrel is fixedly connected with the top end of the discharging inner barrel through an inlet flange, a plurality of filter elements are arranged between the inner wall of the discharging outer barrel and the outer wall of the discharging inner barrel, and the plurality of filter elements are uniformly distributed in the circumferential direction;
the bottom end of the discharging outer cylinder is connected with the top end of the outer flexible structure, and the bottom end of the discharging inner cylinder is connected with the top end of the inner flexible structure; the bottom end of the outer flexible structure is connected with the top end of the lower flexible structure, and the bottom end of the inner flexible structure is connected with the loading assembly; a flange plate is fixed at the connecting position of the bottom end of the outer flexible structure and the top end of the lower flexible structure;
one end of the lifting assembly is fixedly connected with the discharging outer barrel, the other end of the lifting assembly is fixedly connected with the flange plate, and the lifting assembly is used for enabling the outer flexible structure and the inner flexible structure to synchronously and longitudinally stretch;
after the outer flexible structure and the inner flexible structure stretch in place, the lower flexible structure shrinks for a certain distance to be matched with the height of a feed port of the external mobile storage equipment, and meanwhile, the bottom end of the lower flexible structure can be circumferentially attached to the feed port of the external mobile storage equipment so as to prevent dust from overflowing when materials are loaded;
the discharging inner cylinder is communicated with an external material pipeline through the inlet flange, and materials fed by the external material pipeline sequentially pass through the discharging inner cylinder, the internal flexible structure and the loading assembly and are finally loaded into external mobile storage equipment;
the inner wall of the discharging outer barrel and the outer wall of the discharging inner barrel, the inner wall of the outer flexible structure and the outer wall of the inner flexible structure, and the inner wall of the lower flexible structure and the outer wall of the loading assembly are communicated with each other to form a dust raising space, the dust raising space is communicated with external mobile storage equipment, dust is formed in the dust raising space in the material loading process, the dust is filtered by the filter element, and then the filtered gas is exhausted by the dust removal assembly;
a pneumatic discharging butterfly valve is arranged between the discharging inner cylinder and the material pipeline;
and a level indicator is hung at the lower part of the loading assembly and used for detecting the loading height of the materials in the external mobile storage equipment.
Compared with the prior art, the utility model beneficial effect be:
1) the utility model discloses external wire rope does not receive the space restriction with material direct contact, can the rational design radius of bending to there is not the dust leakage problem.
2) The utility model discloses set up flexible construction and connect and the threading steel pipe, prevent charge level indicator connecting cable and material direct contact and avoid leading to the fatigue bending fracture of charge level indicator connecting cable because of loading the subassembly goes up and down, make equipment have higher reliability and high production efficiency.
3) The utility model discloses set up both ends flexible construction, two-way flexible construction, the bottom of guaranteeing down flexible construction can the outside feed inlet that removes storage equipment of circumference laminating to produce the dust and spill over when preventing to load the material, effectively improve the site personnel operational environment.
4) The utility model discloses set up the raise dust space, breathe in through dust exhausting fan, will pass through the gaseous discharge after the filter core filters the raise dust space, simultaneously, still set up jetting device with certain time interval to the filter core to prevent that the filter core from blockking up and influencing the filter effect, it is clean to carry out the blowback to the filter core, guarantees dust removal effect.
Drawings
Fig. 1 is a schematic view of the lifting type material loading device of the present invention.
Detailed Description
The present invention will be further explained with reference to the following examples.
As shown in fig. 1, the utility model discloses a lifting type material loading device, include: the device comprises a discharging outer cylinder 1, a discharging inner cylinder 12, a lifting assembly, a loading assembly 7, a dust removal assembly, a filter element 3, a level indicator 8, an outer flexible structure 4, an inner flexible structure 5 and an inner flexible structure 6;
the top end of the discharging outer cylinder 1 and the top end of the discharging inner cylinder 12 are fixedly connected through an inlet flange 16, a plurality of filter elements 3 are arranged between the inner wall of the discharging outer cylinder 1 and the outer wall of the discharging inner cylinder 12, and the plurality of filter elements 3 are uniformly distributed in the circumferential direction; the embodiment of the utility model provides an in adopt 8 filter cores 3.
The bottom end of the discharging outer cylinder 1 is connected with the top end of the outer flexible structure 4, and the bottom end of the discharging inner cylinder 12 is connected with the top end of the inner flexible structure 5; the bottom end of the outer flexible structure 4 is connected with the top end of the inner flexible structure 6, and the bottom end of the inner flexible structure 5 is connected with the loading assembly 7; a flange plate is fixed at the connecting position of the bottom end of the outer flexible structure 4 and the top end of the inner flexible structure 6;
one end of the lifting assembly is fixedly connected with the discharging outer barrel 1, the other end of the lifting assembly is fixedly connected with the flange plate, and the lifting assembly is used for enabling the outer flexible structure 4 and the inner flexible structure 5 to synchronously longitudinally extend and retract;
outer flexible structure 4, interior flexible structure 5 stretch out and draw back and target in place the back, interior flexible structure 6 contracts a section distance and removes the feed inlet height of storage equipment with the outside of adaptation, simultaneously, the feed inlet that the outside removed storage equipment can be laminated to circumference in the bottom of interior flexible structure 6 to produce the dust and spill over when preventing to load the material, effectively improve on-the-spot personnel operational environment. (ii) a
The discharging inner cylinder 12 is communicated with an external material pipeline through the inlet flange 16, and materials fed by the external material pipeline sequentially pass through the discharging inner cylinder 12, the internal flexible structure 5 and the loading assembly 7 and are finally loaded into external mobile storage equipment;
the inner wall of the discharging outer cylinder 1 and the outer wall of the discharging inner cylinder 12, the inner wall of the outer flexible structure 4 and the outer wall of the inner flexible structure 5, and the inner wall of the inner flexible structure 6 and the outer wall of the loading assembly 7 are communicated with each other to form a dust raising space, the dust raising space is communicated with external mobile storage equipment, dust is formed in the dust raising space in the material loading process, the dust is filtered by the filter element 3, and then the filtered gas is exhausted by the dust removal assembly;
a pneumatic blanking butterfly valve 15 is arranged between the discharging inner cylinder 12 and the material pipeline;
a level indicator 8 is hung at the lower part of the loading component 7 and used for detecting the loading height of the materials in the external mobile storage equipment. The hoisting position of the level indicator 8 is coaxial with the axis of the loading assembly 7;
a connecting cable of the level indicator 8 penetrates through the loading assembly 7 and the wall surface of the inner flexible structure 6 to be connected with an external power supply; be located inside loading subassembly 7, interior flexible construction 6 the connecting cable of charge level indicator 8 is provided with threading steel pipe 9, connecting cable passes threading steel pipe 9 prevents connecting cable is corroded by the material, prevents simultaneously that flexible construction 6's is flexible to lead to connecting cable because fatigue bending fracture.
The dust removal subassembly includes: a dust removal fan 2 and a blowing device 14;
the dust removal fan 2 is arranged on the discharging outer barrel 1, and the dust removal fan 2 continuously sucks air in the material loading process and is used for discharging the gas filtered by the filter element 3 out of the dust raising space;
The lifting component comprises: the lifting device comprises a lifting motor 13, an external lifting steel wire rope 10 and a lifting in-place switch 11;
the lifting motor 13 is fixed on the discharging outer cylinder 1, and two ends of the external lifting steel wire rope 10 are respectively connected with the lifting motor 13 and the flange plate; a plurality of external lifting steel wire ropes 10 are uniformly distributed on the outer periphery of the outer flexible structure 4; the external lifting steel wire rope 10 is not in contact with materials, so that the materials are prevented from corroding the lifting steel wire rope 10, and the working reliability of the equipment is improved. The embodiment of the utility model provides an in 3 external lifting wire rope 10 of specific adoption, 3 external lifting wire rope 10 are with 120 interval circumference evenly distributed. The lifting motor 13 is used for synchronously driving the external lifting steel wire ropes 10 to stretch and retract so that the external flexible structure 4 and the internal flexible structure 5 can synchronously stretch and retract longitudinally;
the lifting to-position switch 11 is used for controlling the lifting motor 13.
The working process is as follows:
when the mobile storage equipment arrives at the designated position, the lifting motor 13 is started, the lifting motor 13 drives the loading assembly 7 to descend to the mobile storage equipment port through the external steel wire rope 10 and the external flexible structure 4, the internal flexible structure 5 and the lower flexible connection 6, after the loading assembly 7 descends to the designated position, the lifting in-place switch 11 sends a signal to the control system, the pneumatic discharging butterfly valve 15 is opened, the materials sequentially enter the discharging inner cylinder 12, the internal flexible structure 5 and the loading assembly 7 through the inlet flange 16, and finally enter the mobile storage equipment.
When the lifting motor 13 is started, the dust removal fan 2 is started by the control system, and dust generated in the material loading process is filtered by the filter element 3 and then discharged into the atmosphere by the dust removal fan 2. In order to prevent the filter element 3 from being blocked and influencing the filtering effect, the blowing device 14 is started at intervals in the dust removing process, the filter element is cleaned in a back blowing mode, and the dust removing effect is guaranteed.
When the material level meter 8 detects the material, the material loading is completed at the moment, the control system closes the pneumatic discharging butterfly valve 15, the lifting motor 13 is started, the lifting motor 13 drives the loading assembly 7 to ascend through the external steel wire rope 10, the external flexible structure 4, the internal flexible structure 5 and the lower flexible connection 6, after the loading assembly 7 ascends to a specified position, the ascending and descending in-place switch 11 sends a signal to the control system, the lifting motor 13 stops, and the blowing device 14 and the dust removal fan 2 also stop working.
The charge level indicator 8 is fixed in the loading assembly 7, and the charge level indicator 8 connecting cable is connected to the control system through the threading steel pipe 9, effectively avoids contacting with the material, prevents the material to the corruption of charge level indicator connecting cable. When the loading assembly 7 is lifted, the structure effectively prevents fatigue bending fracture of the connecting cable of the level gauge 8 caused by lifting of the loading assembly 7.
Although the present invention has been disclosed in the preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art can use the above-mentioned method and technical contents to make possible changes and modifications to the technical solution of the present invention without departing from the spirit and scope of the present invention, therefore, any simple modification, equivalent changes and modifications made to the above embodiments by the technical substance of the present invention all belong to the protection scope of the technical solution of the present invention.
Claims (7)
1. An elevating material loading apparatus, comprising: the device comprises a discharging outer cylinder (1), a discharging inner cylinder (12), a lifting assembly, a loading assembly (7), a dust removal assembly, a filter element (3), a material level meter (8), an outer flexible structure (4), an inner flexible structure (5) and a lower flexible structure (6);
the top end of the discharging outer cylinder (1) is fixedly connected with the top end of the discharging inner cylinder (12) through an inlet flange (16), a plurality of filter elements (3) are arranged between the inner wall of the discharging outer cylinder (1) and the outer wall of the discharging inner cylinder (12), and the filter elements (3) are uniformly distributed in the circumferential direction;
the bottom end of the discharging outer cylinder (1) is connected with the top end of the outer flexible structure (4), and the bottom end of the discharging inner cylinder (12) is connected with the top end of the inner flexible structure (5); the bottom end of the outer flexible structure (4) is connected with the top end of the lower flexible structure (6), and the bottom end of the inner flexible structure (5) is connected with the loading assembly (7); a flange plate is fixed at the connecting position of the bottom end of the outer flexible structure (4) and the top end of the lower flexible structure (6);
one end of the lifting assembly is fixedly connected with the discharging outer cylinder (1), the other end of the lifting assembly is fixedly connected with the flange plate, and the lifting assembly is used for enabling the outer flexible structure (4) and the inner flexible structure (5) to synchronously and longitudinally stretch;
after the outer flexible structure (4) and the inner flexible structure (5) stretch in place, the lower flexible structure (6) contracts for a certain distance to be matched with the height of a feed port of external mobile storage equipment, and meanwhile, the bottom end of the lower flexible structure (6) can be attached to the feed port of the external mobile storage equipment in the circumferential direction to prevent dust from overflowing when materials are loaded;
the discharging inner cylinder (12) is communicated with an external material pipeline through the inlet flange (16), and materials sent by the external material pipeline sequentially pass through the discharging inner cylinder (12), the internal flexible structure (5) and the loading assembly (7) and are finally loaded into external mobile storage equipment;
the dust collection device comprises a dust collection assembly, a dust collection assembly and a dust collection outer barrel, wherein a dust raising space is formed by the mutual communication between the inner wall of the material discharge outer barrel (1) and the outer wall of the material discharge inner barrel (12), between the inner wall of the outer flexible structure (4) and the outer wall of the inner flexible structure (5), and between the inner wall of the lower flexible structure (6) and the outer wall of the loading assembly (7), the dust raising space is communicated with external mobile storage equipment, dust is formed in the dust raising space in the material loading process, the dust is filtered by the filter element (3), and then the filtered gas is exhausted by the dust collection assembly;
a pneumatic blanking butterfly valve (15) is arranged between the discharging inner cylinder (12) and the material pipeline;
a level meter (8) is hung at the lower part of the loading component (7) and is used for detecting the loading height of the materials in the external mobile storage equipment.
2. The elevating material loading apparatus of claim 1, wherein the dust extraction assembly comprises: a dust removal fan (2) and a blowing device (14);
the dust removal fan (2) is arranged on the discharging outer barrel (1), continuously sucks air in the material loading process and is used for discharging the gas filtered by the filter element (3) out of the dust raising space;
the blowing device (14) blows air to each filter element (3) through a circular tube respectively, and the blowing device (14) blows air to the filter elements (3) at a certain time interval in the material loading process so as to prevent the filter elements (3) from being blocked.
3. The lifting type material loading equipment as claimed in claim 2, wherein the time interval for the blowing device (14) to blow air to the filter element (3) in the material loading process is 5-10 s.
4. The elevating material loading apparatus of claim 1, wherein the elevating assembly comprises: a lifting motor (13), an external lifting steel wire rope (10) and a lifting in-place switch (11);
the lifting motor (13) is fixed on the discharging outer cylinder (1), and two ends of the external lifting steel wire rope (10) are respectively connected with the lifting motor (13) and the flange plate; a plurality of external lifting steel wire ropes (10) are uniformly distributed on the outer periphery of the outer flexible structure (4); the lifting motor (13) is used for synchronously driving the external lifting steel wire ropes (10) to stretch and retract so that the external flexible structure (4) and the internal flexible structure (5) can synchronously stretch and retract longitudinally;
the lifting in-place switch (11) is used for controlling the lifting motor (13).
5. The elevating material loading device according to claim 4, wherein the number of the external elevating wire ropes (10) is 3.
6. The elevating material loading device according to any one of claims 1 to 5, wherein the hoisting position of the level indicator (8) is coaxial with the axis of the loading assembly (7);
a connecting cable of the level indicator (8) penetrates through the loading assembly (7) and the wall surface of the lower flexible structure (6) to be connected with an external power supply; be located inside loading subassembly (7), lower flexible construction (6) the connecting cable of charge level indicator (8) is provided with threading steel pipe (9), connecting cable passes threading steel pipe (9), prevents connecting cable is corroded by the material, prevents flexible construction (6)'s flexible connecting cable because fatigue bending fracture down simultaneously.
7. The elevating material loading device according to claim 6, wherein the number of said plurality of filter elements (3) is 8.
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CN201921686081.XU CN211254480U (en) | 2019-10-09 | 2019-10-09 | Over-and-under type material loading device |
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CN201921686081.XU CN211254480U (en) | 2019-10-09 | 2019-10-09 | Over-and-under type material loading device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111559652A (en) * | 2019-10-09 | 2020-08-21 | 北京航天石化技术装备工程有限公司 | Over-and-under type material loading device |
CN112249729A (en) * | 2020-12-08 | 2021-01-22 | 上海富仓物流有限公司 | Starch loading equipment in bulk in container |
CN113581882A (en) * | 2021-07-27 | 2021-11-02 | 阳新娲石矿投新材料有限公司 | Ore aggregate machine-made sand dust removal charging devices |
-
2019
- 2019-10-09 CN CN201921686081.XU patent/CN211254480U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111559652A (en) * | 2019-10-09 | 2020-08-21 | 北京航天石化技术装备工程有限公司 | Over-and-under type material loading device |
CN112249729A (en) * | 2020-12-08 | 2021-01-22 | 上海富仓物流有限公司 | Starch loading equipment in bulk in container |
CN113581882A (en) * | 2021-07-27 | 2021-11-02 | 阳新娲石矿投新材料有限公司 | Ore aggregate machine-made sand dust removal charging devices |
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