CN205435665U - Whole grain device of totally closed over -and -under type - Google Patents
Whole grain device of totally closed over -and -under type Download PDFInfo
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- CN205435665U CN205435665U CN201521128692.4U CN201521128692U CN205435665U CN 205435665 U CN205435665 U CN 205435665U CN 201521128692 U CN201521128692 U CN 201521128692U CN 205435665 U CN205435665 U CN 205435665U
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- granulation
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Abstract
Description
技术领域:本实用新型涉及沸腾床干燥锁紧装置,特别是一种全封闭升降式整粒装置。 Technical field: The utility model relates to a fluidized bed drying locking device, in particular to a fully enclosed lifting type granulation device.
背景技术:当前,医药、食品、化工等行业使用的整粒机,一般是对物料进行整粒,在整粒的过程中,生产出的成品或半成品物料,通常是使用人工进行操作。这种人工或半自动的生产操作方式,一方面会增加工人的劳动强度,另一方面,所生产颗粒在开放的环境条件下,受外部环境影响,对生产出的物料产品会受到污染,只能适用于对生产条件不高的产品适用。而对于产品条件苛刻特别是卫生要求方面等严格的则不能生产。如经过沸腾干燥后物料颗粒,有的药物颗粒不能裸露在大气中进入到整粒料仓内进行整粒加工,则要求既卫生又高效的全封闭升降真空整粒装置。可适用于化工、食品行业中大小不均匀的颗粒整粒。 Background technology: At present, granulation machines used in pharmaceutical, food, chemical and other industries generally granulate materials. During the granulation process, the finished or semi-finished materials produced are usually manually operated. This manual or semi-automatic production operation method will increase the labor intensity of workers on the one hand, and on the other hand, the produced particles will be affected by the external environment under open environmental conditions, and the produced materials and products will be polluted. It is suitable for products with low production conditions. However, those with strict product conditions, especially hygiene requirements, cannot be produced. If the material particles after boiling drying, some drug particles cannot be exposed to the atmosphere and enter the granulation silo for granulation processing, a hygienic and efficient fully enclosed lifting vacuum granulation device is required. It is suitable for granulation with uneven size in the chemical and food industries.
实用新型内容:本实用新型就是要提供一种全封闭升降式真空整粒装置,包括升降装置,料仓系统,整粒系统及出料系统,其克服了现有技术的不足,提供一种卫生、高效整粒装置,可大幅降低劳动生产成本。 Utility model content: This utility model is to provide a fully enclosed lifting vacuum granulation device, including a lifting device, a silo system, a granulation system and a discharge system, which overcomes the shortcomings of the prior art and provides a hygienic , High-efficiency granulation device, which can greatly reduce labor production costs.
本实用新型一种全封闭升降式整粒装置,包括升降装置,料仓系统,整粒系统及出料系统,其所述装置自整粒物料进入料仓系统后至整粒系统,出料系统,其在全封闭的真空状态下进行整粒至出粒料; The utility model is a fully enclosed lifting type granulation device, comprising a lifting device, a silo system, a granulation system and a discharge system. , it carries out granulation to discharge pellets in a fully enclosed vacuum state;
所述料仓系统包括料仓罐体,所述料仓罐体上设有抽真空装置; The silo system includes a silo tank body, and a vacuum device is provided on the silo tank body;
所述整粒系统包括整粒仓体,整粒仓体内设有整粒件、筛网件,整粒仓体的入口连接于料仓罐体的出口,整粒仓体的出口连接于出料系统; The granulation system includes a granulation bin body, which is provided with a granulation piece and a screen piece. The entrance of the granulation silo body is connected to the outlet of the silo tank body, and the outlet of the granulation silo body is connected to the discharge system;
所述出料系统包括粒料贮仓及软连接件,软连接件分别连接于整粒仓体出口及粒料贮仓的入口。 The discharge system includes a grain storage bin and a soft connector, which is respectively connected to the outlet of the whole grain bin and the inlet of the grain bin.
本实用新型所述料仓系统的料仓罐体连接于升降装置上,所述料仓罐体上设有整粒物料输入装置,所述整粒物料输入装置包括连接于料仓罐体上的进料管及设于进料管上控制器。 The hopper tank body of the hopper system described in the utility model is connected to the lifting device, and the hopper tank body is provided with a whole-grain material input device, and the whole-grain material input device includes a A feed pipe and a controller arranged on the feed pipe.
本实用新型所述抽真空装置为连接于料仓罐体上进风或抽风管道及与进风或抽道管道相连通的抽风机和/或鼓风机装置。 The vacuum device described in the utility model is an exhaust fan and/or a blower device connected to the air inlet or exhaust pipe on the tank body of the silo and communicated with the air inlet or the exhaust pipe.
所述整粒仓体的连接于料仓罐体的外壁上。 The grain grading bin is connected to the outer wall of the bin tank.
本实用新型所述装置上设有除尘装置,所述除尘装置设于料仓罐体上。 The device of the utility model is provided with a dedusting device, and the dedusting device is arranged on the tank body of the feed bin.
所述除尘装置设于料仓罐体的进风管道上。 The dust removal device is arranged on the air inlet pipe of the tank body of the silo.
所述除尘装置可以是为一设于料仓罐体内位于抽真空时的风道上的一个或若干个过滤器,过滤罐等。因此,当抽风过程中,风力可将进料过程中的布袋表面粉尘顺畅抽出料仓。 The dust removal device can be one or several filters, filter tanks, etc., which are arranged in the silo tank body and are located on the air duct during vacuuming. Therefore, during the drafting process, the wind force can smoothly extract the dust on the surface of the bag during the feeding process out of the silo.
本实用新型采用上述结构,其物料是自进入料仓罐体到整粒料出罐均是在全封闭的真空状态下进行,粒料从真空出料口输出避免颗粒裸露于大气进入到下一道工序的装置。 The utility model adopts the above-mentioned structure, and the materials are carried out in a fully enclosed vacuum state from entering the silo tank to discharging the whole pellets, and the pellets are output from the vacuum outlet to prevent the particles from being exposed to the atmosphere and entering the next process. Process device.
附图说明: Description of drawings:
图1,为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图中,1、升降装置,2、料仓罐体,3、除尘装置,4、整粒仓体,5、软连接件,6、颗粒料出口,7、进料管,8、控制阀,9、风机,10、整粒刀,11、筛网,12、固定连接件,13、抽风管,14进风管,15、粒料贮仓。 In the figure, 1. The lifting device, 2. The tank body of the feed bin, 3. The dust removal device, 4. The whole grain bin body, 5. The soft connection piece, 6. The pellet outlet, 7. The feed pipe, 8. The control valve, 9. Fan, 10. Whole grain cutter, 11. Screen, 12. Fixed connector, 13. Air exhaust pipe, 14 Air inlet pipe, 15. Grain storage bin.
具体实施方式:下面结合具体实施例对本实用新型作进一步的详细说明。 Specific embodiments: the utility model will be further described in detail below in conjunction with specific embodiments.
如图1所示,本实用新型所述全封闭升降式真空整粒装置结构示意图,图1中升降装置1包括用于升降作用的立柱,及设于立柱下方的操作控制台,料仓系统的料仓罐体2通过固定连接件12连接于升降装置1的立柱的上方,并可随立柱上液压装置件而上下升降,于料仓罐体2的上部分别设有抽真空装置和进料管7,进料管7上设有控制阀8,以控制整粒物料的加入,所述的抽真空装置包括设于一连接一料仓罐体2顶部的抽风管13、进风管14,风机9设于进风管14上,风机9为压缩空气源,风机9所产生的压缩空气从进风管14中进入到料仓罐体2的内腔后再从抽风管13排出,从而使料仓系统和整粒系统内形成一个真空状态,在进风管14和抽风管13之间的料仓罐体2内设有除尘装置,所述除尘装置可以为一个或若干个除尘桶,除尘装置主要是喷除装置上如布袋表面上的粉尘以便于顺畅抽出料仓罐体内空气;于料仓罐体2的下方出口连接整粒系统的整粒仓4体的入口,整粒仓体4内设有整粒件如整粒刀10和筛网11,整粒仓体4的入口连接于料仓罐体2的出口,整粒仓体的出口连接于出料系统的软连接件5上;软连接件5连接于颗粒料贮仓15上,而在颗粒料贮仓15的下部连接有颗粒料出口6,使整粒合格的颗粒料从颗粒料出口6进入到下一道工序。这就实现了物料在全封闭真空状态下整粒。 As shown in Figure 1, the structural schematic diagram of the fully enclosed lifting vacuum sizing device described in the utility model, the lifting device 1 in Figure 1 includes a column for lifting, and an operating console located below the column, the silo system The silo tank body 2 is connected to the top of the column of the lifting device 1 through a fixed connecting piece 12, and can be lifted up and down with the hydraulic device on the column. The upper part of the silo tank body 2 is respectively provided with a vacuum device and a feeding pipe. 7. The feed pipe 7 is provided with a control valve 8 to control the addition of granulated materials. The vacuum pumping device includes an exhaust pipe 13 and an air inlet pipe 14 connected to the top of a silo tank body 2, Fan 9 is arranged on the air inlet pipe 14, and fan 9 is a source of compressed air, and the compressed air produced by fan 9 enters the inner cavity of the feed bin tank body 2 from the air inlet pipe 14 and then is discharged from the exhaust pipe 13, thereby A vacuum state is formed in the silo system and the granulation system, and a dust removal device is provided in the hopper tank 2 between the air inlet pipe 14 and the exhaust pipe 13, and the dust removal device can be one or several dust removal barrels , the dust removal device is mainly to spray off the dust on the surface of the device such as a cloth bag so as to smoothly extract the air in the silo tank; the outlet below the silo tank 2 is connected to the entrance of the granulation bin 4 of the granulation system, and the granulation bin The body 4 is equipped with grain-sizing parts such as a grain-sizing knife 10 and a screen 11. The entrance of the grain-sizing bin body 4 is connected to the outlet of the silo tank body 2, and the outlet of the grain-sizing bin body is connected to the soft connector of the discharge system. 5; the flexible connector 5 is connected to the granular material storage bin 15, and the granular material outlet 6 is connected to the bottom of the granular material storage bin 15, so that the qualified granular material of the whole grain enters the next process from the granular material outlet 6. This realizes the granulation of materials in a fully enclosed vacuum state.
本实用新型具体工作过程为:先接通电源,升降装置的升降系统上升至工作高度后,并开启防坠开关即锁紧装置将整粒系统的料仓罐体等装置锁紧,防止整粒装置意外坠落;再接通抽风管13对料仓罐体2的内腔进抽风,至使料仓罐体2的内腔为真空状态;随后连接进料管7需整粒物料会自动送至料仓罐体2的内腔内,脉冲电磁阀及除尘装置3也开始工作;打开料仓罐体2现口至整粒仓体4的入的控制阀如蝶阀,整粒物料流入整粒机的整粒仓体4的腔体内,通过腔内的回转整粒刀10,使整粒物料被撞击、挤压、剪切,通过筛网11孔排出腔体,经封闭软连接件5流向粒料贮仓15的腔体内;当粒料贮仓15的桶内盛至物料一定时,与下道工序对接,打开控制蝶阀开始真空出料过程。整个物料自输入至输出的状态均为全封闭的过程,当整粒完成后,所有零部件均可拆卸,清洗方便。实现了整个整粒状态均卫生无污染的过程,以上所述,仅为实用新型的优选实例,本实用新型保护的范围并不局限于此,任何熟悉该技术的人在所揭露的范围内可理解想到的变换或替换,都应涵盖在本发明的包含范围之内。 The specific working process of the utility model is as follows: first turn on the power supply, and after the lifting system of the lifting device rises to the working height, the anti-drop switch is turned on, that is, the locking device locks the hopper tank and other devices of the granulation system to prevent granulation The device accidentally falls; then connect the exhaust pipe 13 to exhaust the inner cavity of the silo tank 2 until the inner cavity of the hopper tank 2 is in a vacuum state; then connect the feed pipe 7 and the whole grain material will be automatically sent In the inner cavity of the silo tank body 2, the pulse solenoid valve and the dust removal device 3 also start to work; open the control valve such as a butterfly valve at the entrance of the silo tank body 2 to the whole grain bin body 4, and the whole grain material flows into the whole grain In the cavity of the granulation bin 4 of the machine, through the rotary granulation knife 10 in the cavity, the granulation material is impacted, squeezed, and sheared, and discharged from the cavity through the 11 holes of the screen, and flows through the closed soft connection 5 to In the cavity of the granular material storage bin 15; when the barrel of the granular material storage bin 15 is filled to a certain amount of material, it is docked with the next process, and the control butterfly valve is opened to start the vacuum discharge process. The entire process from input to output of the material is a fully closed process. After the granulation is completed, all parts can be disassembled, which is convenient for cleaning. Realize the process that the whole granulation state is all hygienic and pollution-free. The above is only a preferred example of the utility model. The scope of protection of the utility model is not limited thereto. Any person familiar with the technology can It should be understood that any conceivable changes or substitutions shall fall within the scope of the present invention.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521128692.4U CN205435665U (en) | 2015-12-30 | 2015-12-30 | Whole grain device of totally closed over -and -under type |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521128692.4U CN205435665U (en) | 2015-12-30 | 2015-12-30 | Whole grain device of totally closed over -and -under type |
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| CN205435665U true CN205435665U (en) | 2016-08-10 |
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| CN201521128692.4U Expired - Fee Related CN205435665U (en) | 2015-12-30 | 2015-12-30 | Whole grain device of totally closed over -and -under type |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974307A (en) * | 2020-10-27 | 2020-11-24 | 江西鼎峰智能装备有限公司 | Top drive type wet granulator |
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- 2015-12-30 CN CN201521128692.4U patent/CN205435665U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974307A (en) * | 2020-10-27 | 2020-11-24 | 江西鼎峰智能装备有限公司 | Top drive type wet granulator |
| CN111974307B (en) * | 2020-10-27 | 2021-06-08 | 江西鼎峰智能装备有限公司 | Top drive type wet granulator |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160810 Termination date: 20161230 |
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| CF01 | Termination of patent right due to non-payment of annual fee |