CN112249729A - Starch loading equipment in bulk in container - Google Patents
Starch loading equipment in bulk in container Download PDFInfo
- Publication number
- CN112249729A CN112249729A CN202010890834.XA CN202010890834A CN112249729A CN 112249729 A CN112249729 A CN 112249729A CN 202010890834 A CN202010890834 A CN 202010890834A CN 112249729 A CN112249729 A CN 112249729A
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- Prior art keywords
- container
- platform
- loading
- vibration
- supporting
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- 229920002472 Starch Polymers 0.000 title claims abstract description 22
- 235000019698 starch Nutrition 0.000 title claims abstract description 22
- 239000008107 starch Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 13
- 230000009194 climbing Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 19
- 230000005484 gravity Effects 0.000 abstract description 2
- 230000035939 shock Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention provides bulk starch loading equipment in a container, which belongs to the field of logistics loading and unloading and comprises a rack, a container turnover mechanism positioned at the bottom of the rack, a vibration platform positioned at the inner side of the container turnover mechanism, a loading hose fixedly arranged on the rack and corresponding to the position right above the vibration platform, a permanent magnet cylinder connected with the inlet end of the loading hose, and a storage bin connected with the inlet end of the permanent magnet cylinder, wherein the outlet end of the storage bin is provided with a valve for controlling the opening and closing of the outlet end. The loading equipment turns the container by 90 degrees through the container turning mechanism, and materials enter the container for loading through the gravity of the materials, so that the manual operation can be effectively reduced, the working strength of workers is reduced, and the material loading efficiency is improved; meanwhile, the inner space of the container can be effectively utilized to load more materials, so that the material transportation cost is saved.
Description
Technical Field
The invention belongs to the technical field of logistics loading and unloading, and particularly relates to bulk starch loading equipment in a container.
Background
At present, in long-distance transportation of starch, the starch is mainly transported in a manner of loading ton bags or 100 kilograms of packaged starch in a container, in the loading process, the starch is generally loaded by a forklift or manpower, and in the loading process, the manual operation is frequent, the manpower consumption is high, and the efficiency is low; meanwhile, manual loading easily causes the waste of container space, and the transportation cost of enterprises is increased.
Disclosure of Invention
The embodiment of the invention provides bulk starch loading equipment in a container, and aims to solve the problems in the background technology.
The embodiment of the invention is realized in such a way that the equipment for loading starch in bulk in the container comprises a rack, a container turnover mechanism positioned at the bottom of the rack, a vibration platform positioned at the inner side of the container turnover mechanism, a loading hose fixedly arranged on the rack and corresponding to the position right above the vibration platform, a permanent magnet cylinder connected with the inlet end of the loading hose, and a storage bin connected with the inlet end of the permanent magnet cylinder, wherein the outlet end of the storage bin is provided with a valve for controlling the opening and closing of the outlet end;
the rack comprises a support frame positioned outside the container turnover mechanism, a first support platform fixedly arranged on the inner side of the support frame and corresponding to the position above the vibration platform, a second support platform arranged right above the first support platform and used for supporting the loading hose, and a third support platform arranged right above the second support platform and used for supporting the storage bin;
the vibration platform is fixedly arranged on a bottom plate at the inner side of the container turnover mechanism, a vibration table positioned above the bottom plate and a vibration motor fixedly arranged between the bottom plate and the vibration table;
the loading hose comprises a barrel fixedly mounted on the second supporting platform, a telescopic pipe fixedly mounted at the outlet end of the barrel, a connecting pipe arranged at the outlet end of the telescopic pipe and connected with a cloth bag in a container, an air duct arranged at one end of the telescopic pipe and used for filling compressed air, and a fixed mounting arranged at the top of the barrel and used for dedusting and a telescopic mechanism for telescopic storage.
Preferably, one side fixed mounting of first supporting platform has the slope downwards and extends to the staircase of holding surface, it has the ladder mechanism of hanging that is used for following climb to on the first platform the second supporting platform to articulate on the first supporting platform.
Preferably, an auxiliary supporting plate is fixedly arranged between the supporting frame and the escalator.
Preferably, hang ladder mechanism including articulate hang the ladder on the first supporting platform, rotate and install first winding up roller on the support frame, rotate and install the first leading wheel of second supporting platform bottom, walk around first leading wheel with hang the ladder and keep away from first stay cord and the fixed mounting that first supporting platform one end links to each other are used for the drive on the support frame first winding up roller pivoted motor, first stay cord is kept away from hang the one end of ladder with first winding up roller rotates and is connected.
Preferably, the shaking table with be provided with a plurality of between the bottom plate and be the spring of rectangle array distribution, just the spring is located shock dynamo's the outside, the both ends of spring respectively with the bottom plate with shaking table fixed connection.
Preferably, the dust removing mechanism comprises a dust removing fan arranged on the cylinder and an airtight valve arranged at the outlet end of the dust removing fan.
Preferably, the contraction mechanism comprises a second winding roller rotatably mounted on the barrel, a second guide wheel rotatably mounted on the barrel, a plurality of support rods fixedly mounted on the telescopic pipe, a second pull rope bypassing the second guide wheel and penetrating through the plurality of support rods and far away from one end of the telescopic pipe, and a second motor fixedly mounted on the barrel and used for driving the second winding roller to rotate, one end of the second pull rope is fixedly connected with the second winding roller, and the other end of the second pull rope is fixedly connected with the support rods which are located far away from the outer surface wall of one end of the barrel.
The invention also provides a method for loading starch in bulk in a container, which comprises the following steps:
s1, installing a ton bag in the container, and fixing eight corners of the ton bag and eight corners of the container;
s2, opening the container on the vibration platform, and turning the container by 90 degrees through a container turning machine to enable the opening of the ton bag in the container to be upward;
s3, one end of the loading hose is stretched into the ton bag, and gas is filled into the loading hose through the gas charging equipment box, so that the ton bag is completely unfolded;
and S4, starting the vibration platform to vibrate the container on the vibration platform, and opening a valve on the storage bin to feed the separated materials into the loading hose to load the materials.
The loading equipment turns the container by 90 degrees through the container turning mechanism, and materials enter the container for loading through the gravity of the materials, so that the manual operation can be effectively reduced, the working strength of workers is reduced, and the material loading efficiency is improved; meanwhile, compressed air is filled into the ton bags to enable the ton bags to be completely unfolded, the vibration platform is used for driving the container to vibrate, the inner space of the container can be effectively utilized, more materials are loaded, and therefore the material transportation cost is saved.
Drawings
FIG. 1 is a schematic view of a bulk starch loading apparatus within a container;
FIG. 2 is a schematic view of the construction of a vibration platform in a bulk starch loading apparatus within a container;
fig. 3 is a schematic view of a hose of a truck in a bulk starch loading apparatus in a container.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the equipment for loading starch in bulk in a container comprises a frame 1, a container turnover mechanism 3 located at the bottom of the frame 1, a vibration platform 2 located at the inner side of the container turnover mechanism 3, a loading hose 4 fixedly installed on the frame 1 and corresponding to the position right above the vibration platform 2, a permanent magnet cylinder 5 connected with the inlet end of the loading hose 4, and a storage bin 6 connected with the inlet end of the permanent magnet cylinder 5, wherein the outlet end of the storage bin 6 is provided with a valve 61 for controlling the opening and closing of the outlet end.
When in use, the following steps are carried out to load materials:
s1, installing a ton bag in the container, and fixing eight corners of the ton bag and eight corners of the container;
s2, opening the container on the vibration platform, and turning the container by 90 degrees through a container turning machine to enable the opening of the ton bag in the container to be upward;
s3, one end of the loading hose is stretched into the ton bag, and gas is filled into the loading hose through the gas charging equipment box, so that the ton bag is completely unfolded;
and S4, starting the vibration platform to vibrate the container on the vibration platform, and opening a valve on the storage bin to feed the separated materials into the loading hose to load the materials.
As shown in fig. 1, the rack 1 includes a supporting frame 11 located outside the container turning mechanism 3, a first supporting platform 111 fixedly installed on the inner side of the supporting frame 11 corresponding to the position above the vibration platform 2, a second supporting platform 112 installed right above the first supporting platform 111 for supporting the loading hose 4, and a third supporting platform 113 installed right above the second supporting platform 112 for supporting the storage bin 6.
In order to facilitate manual operation, an escalator 12 which inclines downwards and extends to a supporting surface is fixedly installed on one side of the first supporting platform 111, and a ladder hanging mechanism 13 which is used for climbing from the first supporting platform 111 to the second supporting platform 112 is hinged on the first supporting platform 111.
In order to ensure the structural stability of the escalator 12, an auxiliary support plate 121 is fixedly installed between the support frame 11 and the escalator 12.
In order to facilitate manual operation on the second support platform 112, the hanging ladder mechanism 13 includes a hanging ladder 131 hinged to the first support platform 111, a first winding roller 132 rotatably mounted on the support frame 11, a first guide wheel 133 rotatably mounted at the bottom of the second support platform 112, a first pull rope 134 connected to one end of the hanging ladder 131 far away from the first support platform 111 by bypassing the first guide wheel 133, and a first motor 135 fixedly mounted on the support frame 11 for driving the first winding roller 132 to rotate, wherein one end of the first pull rope 134 far away from the hanging ladder 131 is rotatably connected to the first winding roller 132. When needing the manual work to go up the operation on second supporting platform 112, start first motor 135 for first motor 135 drives first coil 132 and carries out the rolling to first stay cord 134, thereby will hang the one end pulling of ladder 131, make the one end of hanging ladder 131 be close to second supporting platform 112, after hanging ladder 131 one end and second supporting platform 112 contact, the staff can climb to second supporting platform 112 through hanging ladder 131 from first supporting platform 111 and carry out the loading operation.
As shown in fig. 2, in order to effectively use the space of the container and save the transportation cost, the vibration platform 2 is fixedly installed on a bottom plate 21 inside the container turnover mechanism 4, a vibration table 22 above the bottom plate 21, and a vibration motor 23 fixedly installed between the bottom plate 21 and the vibration table 22. When loading the material, start shock dynamo 23, under shock dynamo 23's effect, drive shaking table 22 vibrations on bottom plate 21 to drive the container vibrations, and then make the material of loading in the container compacter, make full use of container's loading space increases the weight that the container loaded the material, thereby saves the cost of transportation.
Wherein, in order to guarantee the stability of vibrations platform 22 structure, vibrations platform 22 with be provided with a plurality of between the bottom plate 21 and be the spring 24 that the rectangle array distributes, just spring 24 is located shock dynamo 23's the outside, spring 24's both ends respectively with bottom plate 21 with vibrations platform 22 fixed connection. When the container is vibrated, the impact force of the vibration table 22 is delayed through the action of the spring 24 at the moment of impact of the vibration table 22, so that the vibration frequency of the vibration table 22 is improved, and the vibration efficiency of the vibration platform 2 is effectively improved.
As shown in fig. 3, the loading hose 4 includes a cylinder 41 fixedly mounted on the second support platform 111, an extension tube 42 fixedly mounted at an outlet end of the cylinder 41, a connecting tube 43 mounted at an outlet end of the extension tube 42 for connecting with a bag in a container, an air duct 44 mounted at one end of the cylinder 41 close to the extension tube 42 for filling compressed air, a dust removing mechanism 45 fixedly mounted at the top of the cylinder 41 for removing dust, and a retracting mechanism 46 for telescopically receiving the extension tube 42;
the retracting mechanism 46 includes a second roller 461 rotatably mounted on the cylinder 41, a second guide wheel 462 rotatably mounted on the cylinder 41, a plurality of support rods 463 fixedly mounted on the telescopic tube 42, a second pull rope 464 passing through the plurality of support rods 63 and far away from one end of the telescopic tube 42 and bypassing the second guide wheel 462, and a second motor 465 fixedly mounted on the cylinder 41 and used for driving the second roller 461 to rotate, wherein one end of the second pull rope is fixedly connected with the second roller 461, and the other end is fixedly connected with the support rod 463 located on the outer surface wall of one end of the telescopic tube 42 far away from the cylinder 41.
The dust removing mechanism 45 includes a dust removing fan 451 mounted on the cylinder 41, and an airtight valve 452 mounted at an outlet end of the dust removing fan 451.
After the container upset made the ton bag sack up, start second motor 465 for second winding roller 461 loosens second stay cord 41, and connecting pipe 43 gets into in the ton bag under flexible pipe 42's effect this moment, then links to each other air duct 44 and outside compressed air charging device, then fills into compressed air into loading hose 4, makes compressed air get into in the ton bag, and then makes the ton bag strut, avoids the ton bag to pile up the influence and loads the material, and then improves the utilization ratio in ton bag space.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The bulk starch loading equipment in the container is characterized by comprising a rack (1), a container turnover mechanism (3) positioned at the bottom of the rack (1), a vibration platform (2) positioned at the inner side of the container turnover mechanism (3), a loading hose (4) fixedly installed on the rack (1) and corresponding to the position right above the vibration platform (2), a permanent magnet cylinder (5) connected with the inlet end of the loading hose (4) and a storage bin (6) connected with the inlet end of the permanent magnet cylinder (5), wherein a valve (61) for controlling the opening and closing of the outlet end is arranged at the outlet end of the storage bin (6);
the rack (1) comprises a support frame (11) positioned on the outer side of the container turnover mechanism (3), a first support platform (111) fixedly installed on the inner side of the support frame (11) and corresponding to the position above the vibration platform (2), a second support platform (112) installed right above the first support platform (111) and used for supporting the loading hose (4), and a third support platform (113) installed right above the second support platform (112) and used for supporting the storage bin (6);
the vibration platform (2) is fixedly arranged on a bottom plate (21) on the inner side of the container turnover mechanism (4), a vibration platform (22) positioned above the bottom plate (21) and a vibration motor (23) fixedly arranged between the bottom plate (21) and the vibration platform (22);
the loading hose (4) comprises a cylinder body (41) fixedly mounted on the second supporting platform (111), a telescopic pipe (42) at the outlet end of the cylinder body (41), a connecting pipe (43) arranged at the outlet end of the telescopic pipe (42) and connected with a cloth bag in a container, and a telescopic mechanism (46) arranged at the top of the cylinder body (41) and used for telescopic storage of the telescopic pipe (42), wherein the cylinder body (41) is close to one end of the telescopic pipe (42) and used for being filled with a compressed air guide pipe (44) and fixedly mounted on the top of the cylinder body (41) and used for dust removal of the dust removal mechanism (45).
2. The bulk starch cargo loading equipment in the container according to claim 1, characterized in that one side of the first supporting platform (111) is fixedly provided with an escalator (12) which inclines downwards and extends to a supporting surface, and the first supporting platform (111) is hinged with a ladder hanging mechanism (13) which is used for climbing from the first supporting platform (111) to the second supporting platform (112).
3. The bulk starch cargo apparatus in a container as claimed in claim 2, wherein an auxiliary support plate (121) is fixedly mounted between said support frame (11) and said escalator (12).
4. The bulk starch cargo loading equipment in the container according to claim 2, characterized in that the hanging ladder mechanism (13) comprises a hanging ladder (131) hinged on the first support platform (111), a first winding roller (132) rotatably mounted on the support frame (11), a first guide wheel (133) rotatably mounted at the bottom of the second support platform (112), a first pull rope (134) passing by the first guide wheel (133) and connected with one end of the hanging ladder (131) far away from the first support platform (111), and a first motor (135) fixedly mounted on the support frame (11) for driving the first winding roller (132) to rotate, wherein one end of the first pull rope (134) far away from the hanging ladder (131) is rotatably connected with the first winding roller (132).
5. The bulk starch cargo loading equipment in the container according to claim 1, characterized in that a plurality of springs (24) are arranged between the vibration table (22) and the bottom plate (21) and distributed in a rectangular array, the springs (24) are positioned outside the vibration motor (23), and two ends of the springs (24) are fixedly connected with the bottom plate (21) and the vibration table (22) respectively.
6. The bulk starch cargo apparatus in a container according to claim 1, wherein said dust removing mechanism (45) comprises a dust removing fan (451) mounted on said cylinder (41) and an airtight valve (452) mounted at an outlet end of said dust removing fan (451).
7. The bulk starch cargo loading equipment in a container according to claim 1, characterized in that the contracting mechanism (46) comprises a second winding roller (461) rotatably mounted on the cylinder body (41), a second guide wheel (462) rotatably mounted on the cylinder body (41), a plurality of support rods (463) fixedly mounted on the telescopic tube (42), a second pull rope (464) passing around the second guide wheel (462) and penetrating through a plurality of support rods (63) at an end away from the telescopic tube (42), and a second motor (465) fixedly arranged on the cylinder body (41) and used for driving the second winding roller (461) to rotate, one end of the second pull rope is fixedly connected with the second winding roller (461), and the other end of the second pull rope is fixedly connected with the supporting rod (463) which is positioned on the outer surface wall of one end of the extension pipe (42) far away from the cylinder body (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010890834.XA CN112249729A (en) | 2020-12-08 | 2020-12-08 | Starch loading equipment in bulk in container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010890834.XA CN112249729A (en) | 2020-12-08 | 2020-12-08 | Starch loading equipment in bulk in container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112249729A true CN112249729A (en) | 2021-01-22 |
Family
ID=74224761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010890834.XA Pending CN112249729A (en) | 2020-12-08 | 2020-12-08 | Starch loading equipment in bulk in container |
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| Country | Link |
|---|---|
| CN (1) | CN112249729A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4909288A (en) * | 1987-04-03 | 1990-03-20 | Amoco Corporation | System for filling bulk container from an overhead storage bin |
| US6269852B1 (en) * | 1999-04-08 | 2001-08-07 | Roland Muhr | Loader with seal collar |
| CN102976114A (en) * | 2012-12-10 | 2013-03-20 | 北京航天动力研究所 | Container loading system for gravity filling of powder |
| CN202897572U (en) * | 2012-11-01 | 2013-04-24 | 乌海黑猫炭黑有限责任公司 | Discharge device for carbon black bulk transportation |
| CN207844337U (en) * | 2018-02-08 | 2018-09-11 | 上海富仓物流有限公司 | Container bulk goods loading/unloading platform |
| CN211254480U (en) * | 2019-10-09 | 2020-08-14 | 北京航天石化技术装备工程有限公司 | Over-and-under type material loading device |
| CN112009892A (en) * | 2020-09-07 | 2020-12-01 | 无锡东谷工程科技有限公司 | Container emission system for powder |
| CN213445188U (en) * | 2020-08-29 | 2021-06-15 | 上海富仓物流有限公司 | Starch loading equipment in bulk in container |
-
2020
- 2020-12-08 CN CN202010890834.XA patent/CN112249729A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4909288A (en) * | 1987-04-03 | 1990-03-20 | Amoco Corporation | System for filling bulk container from an overhead storage bin |
| US6269852B1 (en) * | 1999-04-08 | 2001-08-07 | Roland Muhr | Loader with seal collar |
| CN202897572U (en) * | 2012-11-01 | 2013-04-24 | 乌海黑猫炭黑有限责任公司 | Discharge device for carbon black bulk transportation |
| CN102976114A (en) * | 2012-12-10 | 2013-03-20 | 北京航天动力研究所 | Container loading system for gravity filling of powder |
| CN207844337U (en) * | 2018-02-08 | 2018-09-11 | 上海富仓物流有限公司 | Container bulk goods loading/unloading platform |
| CN211254480U (en) * | 2019-10-09 | 2020-08-14 | 北京航天石化技术装备工程有限公司 | Over-and-under type material loading device |
| CN213445188U (en) * | 2020-08-29 | 2021-06-15 | 上海富仓物流有限公司 | Starch loading equipment in bulk in container |
| CN112009892A (en) * | 2020-09-07 | 2020-12-01 | 无锡东谷工程科技有限公司 | Container emission system for powder |
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