CN211249027U - A tray assembly quality for stock production - Google Patents

Abstract

The utility model discloses a tray assembly quality for stock production, including frame, assembly station and the stock that is located assembly station department, be fixed with mount, track and pushing mechanism in the frame, have on the track and carry section and broad-mouthed section, pushing mechanism is kept away from to the broad-mouthed section, and the broad-mouthed section department has the centre gripping station that holds single tray, installs stop gear in the frame, installs hold-down mechanism and sideslip mechanism on the mount, and fixture is installed to the sideslip portion of sideslip mechanism. The utility model discloses an anchor rod conveying mechanism carries the anchor rod to the assembly station, and pushing mechanism promotes tray in with the track to the centre gripping station, and stop gear is in centre gripping station department with the tray restriction, and hold-down mechanism compresses tightly the tray of centre gripping station side, and sideslip mechanism drives fixture and removes to the centre gripping station, and fixture is in centre gripping station department centre gripping tray, and sideslip mechanism redrives fixture to the assembly station, assembles, has realized automatic assembly production, has improved work efficiency.

Description

A tray assembly quality for stock production

Technical Field

The utility model relates to an anchor rod production facility technical field, especially a tray assembly quality for stock production.

Background

The anchor rod is a reinforcing component widely used in the stable support of the surrounding rock structure of geotechnical engineering such as mining, slope, water conservancy and hydropower. In anchor bolt support, the stock tray is the bridge of interact between country rock and the stock body, because the stock acts on the power on tunnel surface and carries for a concentration point, if stock nut direct action will produce very big stress concentration in the country rock, pierces through the country rock very easily and leads to the stock to become invalid, adopts the stock tray to connect for this and realizes the load transmission, plays the bearing effect.

Along with the expansion of stock application range, the demand to stock production sharply increases in the market, and the automated production of stock becomes the must way of satisfying the market demand. The nut is the important component part of stock component, and the mode that is arranged in assembly nut in the stock production line at present is mostly manual installation, has the drawback that the cost of labor is too high, inefficiency, can't satisfy the market demand.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problem, a tray assembly quality for stock production has been designed.

The technical scheme of the utility model is that, the tray assembly device for anchor rod production comprises a frame, an assembly station and an anchor rod positioned at the assembly station, a fixed frame, a track for placing the tray and a pushing mechanism for pushing the tray in the track are fixed on the frame, the track is provided with a conveying section and a wide section, the wide section is far away from the pushing mechanism, the wide section is provided with a clamping station for accommodating a single tray, the frame is provided with a limiting mechanism which limits the tray farthest from the pushing mechanism at the clamping station, the fixed frame is provided with a pressing mechanism and a transverse moving mechanism, the transverse moving part of the transverse moving mechanism is provided with a clamping mechanism which is used for driving the clamping mechanism to reciprocate between the assembly station and the clamping station, the clamping mechanism clamps the tray at the clamping station and assembles the tray to the anchor rod at the assembly station, and the pressing mechanism presses the tray beside the clamping station when the pushing mechanism does not push the tray.

Preferably, the width of the track is matched with the width of the tray, the height of the track is lower than that of the tray, and the pushing mechanism pushes the trays of the conveying section to the clamping station one by one along the length direction of the track.

Preferably, pushing mechanism includes first mount pad, first servo cylinder and push pedal, first mount pad is installed in the frame, first servo cylinder installs on first mount pad, the flexible end at first servo cylinder is installed to the push pedal.

Preferably, stop gear includes second mount pad, second servo cylinder and U-shaped limiting plate, second servo cylinder installs in the frame, second servo cylinder installs on the second mount pad, the flexible end at second servo cylinder is installed to the U-shaped limiting plate, wide mouthful section opens towards one side of second mount pad has the opening that supplies the activity of U-shaped limiting plate.

Preferably, the pressing mechanism comprises a third servo cylinder, a pressing plate and an elastic rubber pad, the third servo cylinder is installed on the fixing frame and located right above the track, the telescopic end of the third servo cylinder is vertically downward and provided with the pressing plate, and the elastic rubber pad is fixed at the lower end of the pressing plate.

Preferably, the traversing mechanism is a stepping motor sliding table.

Preferably, fixture includes third mount pad, fourth servo cylinder, fixed clamping jaw and activity clamping jaw, the third mount pad is installed on the slide of step motor slip table, fourth servo cylinder installs terminal surface under the third mount pad, fixed clamping jaw third mount pad lower extreme and with U-shaped limiting plate homonymy, the flexible end of fourth servo cylinder is fixed clamping jaw dorsad and is installed the activity clamping jaw.

Preferably, a proximity switch is installed on the rail and located beside the clamping station.

The utility model has the advantages that: carry the stock to the assembly station through stock conveying mechanism, pushing mechanism promotes the tray in the track to the centre gripping station, stop gear restricts the tray in centre gripping station department, hold-down mechanism compresses tightly the tray of centre gripping station side, make the tray remain stable, sideslip mechanism drive fixture removes to the centre gripping station, fixture centre gripping tray in centre gripping station department, sideslip mechanism drives fixture again to the assembly station, the tray keeps fixed gesture to pass the stock, the completion assembly, automatic assembly production has been realized, and work efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of a tray assembling device for anchor rod production according to the present invention;

fig. 2 is a top partial schematic view of a pallet assembly apparatus for anchor rod production according to the present invention;

FIG. 3 is a cross-sectional view taken along A-A of FIG. 1;

fig. 4 is a schematic structural view of the clamping mechanism of the present invention;

in the figure, 1, a frame; 2. assembling stations; 3. an anchor rod; 4. a fixed mount; 5. a tray; 6. a track; 61. a conveying section; 62. a wide mouth section; 64. an opening; 7. clamping a station; 8. a first mounting seat; 9. a first servo cylinder; 10. pushing the plate; 11. a second mounting seat; 12. a second servo cylinder; 13. a U-shaped limiting plate; 14. a third servo cylinder; 15. pressing a plate; 16. an elastic rubber pad; 17. a stepping motor sliding table; 18. a third mounting seat; 19. a fourth servo cylinder; 20. fixing the clamping jaw; 21. a movable clamping jaw; 22. a proximity switch.

Detailed Description

The invention is described in detail below with reference to the accompanying drawings, as shown in fig. 1-4: a tray assembling device for anchor rod production comprises a rack 1, an assembling station 2 and an anchor rod 3 positioned at the assembling station 2, wherein a fixing frame 4, a track 6 for placing a tray 5 and a pushing mechanism for pushing the tray 5 in the track 6 are fixed on the rack 1, a conveying section 61 and a wide section 62 are arranged on the track 6, the wide section 62 is far away from the pushing mechanism, a clamping station 7 for accommodating a single tray 5 is arranged at the wide section 62, a limiting mechanism is arranged on the rack 1 and limits the tray 5 farthest from the pushing mechanism at the clamping station 7, a pressing mechanism and a transverse moving mechanism are arranged on the fixing frame 4, a clamping mechanism is arranged at the transverse moving part of the transverse moving mechanism and is used for driving the clamping mechanism to reciprocate between the assembling station 2 and the clamping station 7, the clamping mechanism clamps the tray 5 at the clamping station 7 and assembles the tray 5 to the anchor rod 3 at the assembling station 2, the pressing mechanism presses the tray 5 beside the clamping station 7 when the pushing mechanism does not push the tray 5.

Preferably, in the embodiment, the width of the rail 6 is matched with the width of the tray 5, the height of the rail 6 is lower than that of the tray 5, and the pushing mechanism pushes the trays 5 of the conveying section 61 to the clamping station 7 one by one along the length direction of the rail 6.

Preferably, in this embodiment, the pushing mechanism includes a first mounting seat 8, a first servo cylinder 9 and a push plate 10, the first mounting seat 8 is mounted on the frame 1, the first servo cylinder 9 is mounted on the first mounting seat 8, and the push plate 10 is mounted at the telescopic end of the first servo cylinder 9.

Preferably, in this embodiment, the limiting mechanism includes a second mounting seat 11, a second servo cylinder 12 and a U-shaped limiting plate 13, the second servo cylinder 12 is mounted on the frame 1, the second servo cylinder 12 is mounted on the second mounting seat 11, the U-shaped limiting plate 13 is mounted at the telescopic end of the second servo cylinder 12, and an opening 63 for the U-shaped limiting plate 13 to move is opened on one side of the wide-mouth section 62 facing the second mounting seat 11.

Through setting up U-shaped limiting plate 13 for fixed clamping jaw 20 can pass the clearance of U-shaped limiting plate 13 with tray 5, and fixed clamping jaw 20 and activity clamping jaw 21 are before pressing from both sides tight tray 5 like this, and tray 5 is restricted by U-shaped limiting plate 13 always, keeps vertical attitude, is convenient for assemble to stock 3.

Preferably, in this embodiment, the pressing mechanism includes a third servo cylinder 14, a pressing plate 15 and an elastic rubber pad 16, the third servo cylinder 14 is installed on the fixed frame 4 and located right above the rail 6, the telescopic end of the third servo cylinder 14 is vertically downward and installed with the pressing plate 15, and the elastic rubber pad 16 is fixed at the lower end of the pressing plate 15.

By arranging the elastic rubber pad 16, when the pressing plate 15 is pressed down, the elastic rubber pad 16 is in contact with the tray 5, and the elastic rubber pad 16 has certain elasticity and can compress the tray 5.

Preferably, in the present embodiment, the traversing mechanism is a stepping motor slide table 17.

By using the stepping motor slide table 17, the holding mechanism can be accurately driven to move to the assembling station 2 and the holding station 7.

Preferably, in this embodiment, the clamping mechanism includes a third mounting seat 18, a fourth servo cylinder 19, a fixed clamping jaw 20 and a movable clamping jaw 21, the third mounting seat 18 is installed on the slide seat of the stepping motor slide table 17, the fourth servo cylinder 19 is installed on the lower end face of the third mounting seat 18, the fixed clamping jaw 20 is installed at the lower end of the third mounting seat 18 and on the same side as the U-shaped limiting plate 13, and the telescopic end of the fourth servo cylinder 19 faces away from the fixed clamping jaw 20 and is installed with the movable clamping jaw 21.

Preferably, in this embodiment, the track 6 is provided with a proximity switch 22, and the proximity switch 22 is located beside the holding station 7.

The working principle of the embodiment is as follows: the anchor rod 3 is positioned at the assembly station 2, the anchor rod 3 to be assembled can be conveyed to the assembly station 2 through an external anchor rod 3 conveying device or an anchor rod 3 clamping device, the telescopic end of the first servo cylinder 9 extends out of a preset length to push the push plate 10, the push plate 10 pushes the tray 5 on the track 6 to push the tray 5 to abut against the U-shaped limiting plate 13, the tray 5 is kept in a vertical state at the moment, and the axis of the tray 5 is on the horizontal plane, so that the anchor rod 3 can be accurately assembled subsequently;

then, the pressing mechanism presses the tray 5 beside the clamping station 7, specifically, the telescopic end of the third servo cylinder 14 extends out to drive the pressing plate 15 to descend, and the elastic rubber pad 16 presses the tray 5 to keep the tray 5 stable;

the stepping motor sliding table 17 drives the clamping mechanism to move towards the guide rail, the movable clamping jaw 21 moves to the clamping station 7, the fixed clamping jaw 20 passes through a gap between the U-shaped limiting plate 13 and the tray 5 and also moves to the clamping station 7, the proximity switch 22 detects that the movable clamping jaw 21 moves to the clamping station 7, then the telescopic end of the fourth servo cylinder 19 contracts, the fourth servo cylinder 19 drives the movable clamping jaw 21 to draw close towards the fixed clamping jaw 20, only one tray 5 is arranged at the clamping station 7, the movable clamping jaw 21 is pushed to be in contact with the fixed clamping jaw 20 after being in contact with the tray 5 at the clamping station 7, so that the tray 5 is clamped, then the limiting mechanism does not limit the tray 5 any more, specifically, the telescopic end of the second servo cylinder 12 contracts to drive the U-shaped limiting plate 13 to move in the opening 63, the U-shaped limiting plate 13 leaves the tray 5, then the stepping motor sliding table 17 drives, the clamping mechanism clamps the tray 5 at the clamping station 7, the transverse moving mechanism drives the clamping mechanism to the assembling station 2 again, the tray 5 keeps a fixed posture and penetrates through the anchor rod 3 to complete assembling, the anchor rod 3 assembled with the tray 5 is moved away, and then the anchor rod 3 to be assembled is conveyed to the assembling station 2;

after the clamping mechanism clamps the tray 5 at the clamping station 7, the tray 5 is kept stable and cannot incline towards the clamping station 7 and fall on the rail 6 because the elastic rubber pad 16 tightly presses the tray 5;

proximity switch 22 detects movable clamping jaw 21 and removes away from behind the centre gripping station 7, the flexible end of second servo cylinder 12 stretches out and drives U-shaped limiting plate 13 and remove in opening 63, U-shaped limiting plate 13 removes to centre gripping station 7 department once more, the flexible end of third servo cylinder 14 contracts and drives clamp plate 15 and rise, elastic rubber pad 16 no longer compresses tightly tray 5, the flexible end of first servo cylinder 9 stretches out preset length once more, promote push pedal 10, push pedal 10 promotes tray 5 on the track 6, with tray 5 propelling movement to with U-shaped limiting plate 13 butt, tray 5 will keep vertical state this moment, so circulate, automatic assembly production has been realized.

Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.

Claims (8)

1. A tray assembling device for anchor rod production comprises a rack (1), an assembling station (2) and an anchor rod (3) located at the assembling station (2), and is characterized in that a fixing frame (4), a track (6) for placing trays (5) and a pushing mechanism for pushing the trays (5) in the track (6) are fixed on the rack (1), a conveying section (61) and a wide opening section (62) are arranged on the track (6), the wide opening section (62) is far away from the pushing mechanism, a clamping station (7) for accommodating a single tray (5) is arranged at the wide opening section (62), a limiting mechanism is installed on the rack (1), the tray (5) farthest from the pushing mechanism is limited at the clamping station (7) by the limiting mechanism, a pressing mechanism and a transverse moving mechanism are installed on the fixing frame (4), and a clamping mechanism is installed at a transverse moving part of the transverse moving mechanism, the transverse movement mechanism is used for driving the clamping mechanism to move back and forth between the assembling station (2) and the clamping station (7), the clamping mechanism clamps the tray (5) at the clamping station (7) and assembles the tray (5) to the anchor rod (3) at the assembling station (2), and the pressing mechanism presses the tray (5) beside the clamping station (7) when the pushing mechanism does not push the tray (5).

2. A tray assembly device for anchor rod production according to claim 1, characterized in that the width of the track (6) is adapted to the width of the tray (5), the height of the track (6) is lower than the height of the tray (5), and the pushing mechanism pushes the trays (5) of the conveying section (61) to the clamping station (7) one by one along the length direction of the track (6).

3. A pallet assembly device for anchor rod production according to claim 2, characterized in that the pushing mechanism comprises a first mounting seat (8), a first servo cylinder (9) and a push plate (10), the first mounting seat (8) is mounted on the machine frame (1), the first servo cylinder (9) is mounted on the first mounting seat (8), and the push plate (10) is mounted at the telescopic end of the first servo cylinder (9).

4. A tray assembly device for stock production according to claim 3, characterized in that, stop gear includes second mount pad (11), second servo cylinder (12) and U-shaped limiting plate (13), second servo cylinder (12) is installed in frame (1), second servo cylinder (12) is installed in second mount pad (11), the flexible end in second servo cylinder (12) is installed in U-shaped limiting plate (13), open towards one side of second mount pad (11) wide mouthful section (62) has opening (63) that supplies U-shaped limiting plate (13) activity.

5. The tray assembling device for anchor rod production according to claim 4, wherein the pressing mechanism comprises a third servo cylinder (14), a pressing plate (15) and an elastic rubber pad (16), the third servo cylinder (14) is installed on the fixed frame (4) and located right above the track (6), the telescopic end of the third servo cylinder (14) is vertically downward and is provided with the pressing plate (15), and the elastic rubber pad (16) is fixed at the lower end of the pressing plate (15).

6. A pallet assembly installation for rock bolt production according to claim 5 wherein the traversing mechanism is a stepper motor ramp (17).

7. The tray assembly quality for stock production of claim 6, characterized in that, fixture includes third mount pad (18), fourth servo cylinder (19), fixed clamping jaw (20) and activity clamping jaw (21), install on the slide of step motor slip table (17) third mount pad (18), terminal surface under third mount pad (18) is installed in fourth servo cylinder (19), fixed clamping jaw (20) third mount pad (18) lower extreme and with U-shaped limiting plate (13) homonymy, the flexible end of fourth servo cylinder (19) is fixed clamping jaw (20) dorsad and is installed activity clamping jaw (21).

8. A pallet assembly installation for rock bolt production according to claim 7 wherein a proximity switch (22) is mounted on the track (6), said proximity switch (22) being located alongside the clamping station (7).

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