CN211196823U

CN211196823U - Membrane package pile up neatly integrated device

Info

Publication number: CN211196823U
Application number: CN201920905859.5U
Authority: CN
Inventors: 江彩苗; 陈星秋
Original assignee: Jiangsu Newamstar Packagin Machinery Co Ltd
Current assignee: Jiangsu xinmeixing Industrial Research Institute Co.,Ltd.
Priority date: 2019-06-17
Filing date: 2019-06-17
Publication date: 2020-08-07
Anticipated expiration: 2029-06-17

Abstract

The utility model discloses a membrane package pile up neatly integrated device, include: membrane chartered plane and hacking machine, through curved turn conveying mechanism intercommunication between the first conveying mechanism of the output of membrane chartered plane and the second conveying mechanism of hacking machine input, second conveying mechanism passes detection station in proper order and rejects the station, detection station department is provided with membrane package detection mechanism, it is provided with the mechanical hand of grabbing the package to reject the station, the inboard of rejecting station department second conveying mechanism sets up the rejection export, the outside of rejecting the second conveying mechanism of station department is provided with the buffer storage mechanism, the buffer storage mechanism is the linear motor guide rail of annular, be provided with the rotor of a plurality of area pallet on the linear motor guide rail of annular. The utility model has the advantages that: firstly, the conveying length between the film wrapping machine and the stacking machine is greatly shortened, and the occupied space of the whole equipment is greatly reduced. And the buffer storage mechanism provides buffer storage space for the film package machine, so that the phenomenon that the plastic film is thermally melted through due to the fact that the film package machine is retained in the film package machine is avoided.

Description

Membrane package pile up neatly integrated device

Technical Field

The utility model relates to a beverage and food packaging production technical field, concretely relates to membrane chartered plane and hacking machine.

Background

The food and beverage secondary packaging equipment usually comprises a film wrapping machine and a stacker crane. The film wrapping machine generally refers to a heat shrinkable film wrapping machine which wraps a group of beverage bottles, such as PET bottles, pop cans, and glass bottles, with a plastic film, wraps the group of beverage bottles in a heat shrinkable manner, and hardens the plastic film after cooling to form a group of beverage bottles as a whole. The film package not only facilitates the carrying and storage of the beverage bottle, but also protects the beverage bottle, and has the functions of dust prevention, moisture prevention, cleaning and the like. The stacker crane has the function of stacking the film-coated beverages into a stack, and the stacked beverages can greatly improve the conveying and conveying efficiency, so that the whole beverage production efficiency is improved.

In the working process of the film wrapping machine, a heating furnace in the film wrapping machine is heated to enable the plastic film to be shrunk and wrapped, the film wrapping machine is required to output the film wrapping machine after the plastic film is shrunk and wrapped, and otherwise, the plastic film can be melted through. However, the stacker crane inevitably breaks down in the stacking process. Based on the two points, the film wrapping machine and the stacker crane are respectively and independently arranged at present, and the film wrapping machine and the stacker crane are connected through a long multi-section conveying mechanism with different speeds. The materials output by the film wrapping machine are gathered and stacked, and then are accelerated and separately conveyed to a stacking machine for stacking. According to the film packaging machine and the stacking machine, the connection of the existing film packaging machine and the stacking machine is poor, the film packaging machine and the stacking machine are independently arranged, so that the whole packaging production equipment occupies a large space, and the whole conveying process from film packaging completion to stacking of the stacking machine is complicated.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that needs to solve is: the utility model provides a membrane package pile up neatly integrated device, its space that can reduce equipment occupation greatly to it is smooth and easy to make membrane package machine and hacking machine link up, and transportation process is simple.

In order to solve the above problem, the utility model adopts the following technical scheme: membrane package pile up neatly integrated device includes: the film packaging machine, the stacker crane, the first conveying mechanism and the second conveying mechanism are all positioned on the same side of the turning conveying mechanism, the second conveying mechanism sequentially penetrates through a detection station and an elimination station along the conveying direction, a film package detection mechanism is arranged at the detection station and used for detecting the shape of a film package and the number of bottles in the film package, a bag grabbing manipulator is arranged at the elimination station, an elimination outlet is arranged at the inner side of the second conveying mechanism at the elimination station, a buffer storage mechanism is arranged at the outer side of the second conveying mechanism at the elimination station and is an annular linear motor guide rail, and a plurality of rotors are arranged on the annular linear motor guide rail, each rotor is provided with a pallet, each rotor with the pallet can circularly run on the annular linear motor guide rail, and the bale plucking manipulator is used for sending the defective film packages to the reject outlet, or turning the film packages running to the reject station, or transferring the film packages on the second conveying mechanism moving to the reject station to the pallet of the rotor, or transferring the film packages on the pallet of the rotor running to the reject station to the second conveying mechanism.

Further, in the film packaging and stacking integrated device, the first conveying mechanism and the second input mechanism are arranged in parallel, and the conveying directions are opposite.

Further, in the integrated device for film packaging and stacking, the film packaging detection mechanism is a visual detection system.

Further, in the film packaging and stacking integrated device, the manipulator adopts a parallel spider manipulator.

Further, in the film packaging and stacking integrated device, the rejection outlet is provided with a slide way inclining downwards.

Further, in the film-coating and stacking integrated device, the stacker crane sequentially comprises a line-by-line arrangement conveying platform, a stacking platform, a gathering and finishing platform and a stacking robot along the conveying direction; the row-by-row arrangement conveying platform is provided with an arrangement manipulator above, the arrangement manipulator is used for moving the film packages in the transverse direction and the longitudinal direction of the row-by-row arrangement conveying platform, the accumulation platform is used for accumulating the film packages conveyed from the arrangement conveying platform, the gathering and arranging platform is used for arranging the film packages conveyed from the accumulation platform, and the stacking robot is used for transferring the film packages on the gathering and arranging platform.

Furthermore, in the film packaging and stacking integrated device, two arrangement manipulators are arranged above the row-by-row arrangement conveying platform along the conveying direction, and the two arrangement manipulators respectively and independently work.

The utility model has the advantages that: the film packaging machine and the stacking machine are integrated, the conveying length between the film packaging machine and the stacking machine is greatly shortened, the occupied space of the whole film packaging and stacking equipment is greatly reduced, and the production cost is effectively saved for enterprise production. Secondly, once the stacker crane breaks down, the buffer storage mechanism provides a buffer storage space for the film packages output from the film packaging machine 1, so that the phenomenon that the plastic films are melted through due to the fact that the film packages are retained in the film packaging machine is avoided.

Drawings

Fig. 1 is a schematic structural view of the membrane bag stacking integrated device of the present invention.

Detailed Description

The invention will be described in further detail with reference to the drawings and preferred embodiments.

As shown in fig. 1, the integrated film packaging and stacking device comprises: a film wrapping machine 1 and a stacker crane 2. The output end of the film wrapping machine 1 is provided with a first conveying mechanism 3, and the input end of the stacker crane 2 is provided with a second conveying mechanism 4. Through 5 intercommunications of curved turn conveying mechanism 5 between the output of first conveying mechanism 3 and the input of second conveying mechanism 4, membrane chartered plane 1, hacking machine 2, first conveying mechanism 3 and second conveying mechanism 4 all lie in same one side of turn conveying mechanism 5. In the present embodiment, the first conveying mechanism 3 and the second feeding mechanism 4 are arranged in parallel, and the conveying directions are opposite. By adopting the arrangement mode, the length of the conveying mechanism between the film wrapping machine 1 and the stacker crane 2 can be effectively shortened, so that the occupied space of equipment is greatly reduced.

The second conveying mechanism 4 sequentially passes through the detection station 6 and the rejection station 7 along the conveying direction. A film package detection mechanism is arranged at the detection station 6 and is used for detecting the shape of the film package 10 and the number of bottles in the film package 10. The film package inspection mechanism described in this embodiment is a visual inspection system 61. The visual inspection system 61 captures images of the passing film packets 10, and transmits the images to a computer for processing and comparison analysis, wherein the computer pre-stores the images of the qualified film packets as standard images, and the computer compares the images with the standard images, if the shape of the film packets meets the standard and the number of beverage bottles in the film packets also meets the standard, the film packets are qualified film packets, otherwise, the film packets are defective film packets.

The rejecting station 7 is provided with a bale grabbing manipulator 71, and the bale grabbing manipulator 71 in the embodiment adopts a parallel spider manipulator. The parallel spider manipulator adopts a parallel connecting rod mechanism, and has the advantages of wide working range, high speed, high precision, high bearing capacity and the like. The rejecting outlet 72 is arranged on the inner side of the second conveying mechanism 4 at the rejecting station 7, and in order to facilitate discharging of the defective film packages, the rejecting outlet 72 is provided with a slide 721 inclined downwards, so that the defective film packages can be sorted out from the second conveying mechanism 4 along the slide 721.

A buffer storage mechanism 8 is arranged on the outer side of the second conveying mechanism 4 at the removing station 7, the buffer storage mechanism 8 comprises an annular linear motor guide rail 81, a plurality of rotors 82 are arranged on the annular linear motor guide rail 81, each rotor 82 is provided with a pallet 821, and each rotor 82 with the pallet 821 can run around the annular linear motor guide rail 81. The bale catching robot 71 is used for feeding the defective film packages into the reject outlet 72, or for turning the film packages running to the reject station 7, or for transferring the film packages on the second conveying mechanism 4 moving to the reject station 7 onto the receiving pallet 821 of the rotor 82, or for transferring the film packages on the receiving pallet 821 of the rotor 82 running to the reject station 7 into the second conveying mechanism 4.

In this embodiment, the stacker crane 2 sequentially includes a line-by-line arrangement conveying platform 21, a stacking platform 22, a gathering and tidying platform 23, and a palletizing robot 24 along a conveying direction. An arranging manipulator 211 is arranged above the row-dividing arranging conveying platform 21, and the arranging manipulator 211 is used for moving the film packages in the transverse direction and the longitudinal direction of the row-dividing arranging conveying platform 21, so that the film packages are arranged in advance according to positions required by forming a target stack shape, and the stacking efficiency can be effectively improved. In order to further improve the stacking efficiency, two arrangement manipulators 211 are arranged above the row-by-row arrangement conveying platform 21 along the conveying direction, and the two arrangement manipulators 211 respectively and independently work. The stacking platform 22 is used for stacking the film packages conveyed from the aligning conveyor platform 21 until the target stack shape is preliminarily formed. The gathering and arranging platform 23 is used for arranging the film packages which are conveyed from the stacking platform 22 and preliminarily form the target stack shape, a clamping device, namely clamping plates 231 which are arranged in pairs, is usually arranged on the gathering and arranging platform 23, and the clamping plates 231 are mutually gathered to clamp and arrange the film packages, so that the target stack shape is formed. The palletizing robot 24 is used for transferring the film packages on the gathering and tidying platform 23.

The working principle is as follows: the film package 10 formed by the film packaging machine 1 is output to the first conveying mechanism 3, and the film package 10 on the first conveying mechanism is conveyed to the second conveying mechanism 4 through the arc-shaped turning conveying mechanism 5. And the visual detection system 61 at the detection station 6 of the second conveying mechanism 4 captures images of the passed film packages 10, the images are processed, compared and analyzed by a computer, and if the film packages are qualified film packages, the qualified film packages continue to move forwards to the rejection station 7. The bale plucking manipulator 71 at the rejecting station 7 rotates the required film packages in the direction of 90 degrees according to the arrangement requirement of the target code pattern. The film packages passing through the removing station 7 enter the row-dividing arrangement conveying platform 21, the two arrangement manipulators 211 on the row-dividing arrangement conveying platform 21 respectively move the film packages, and the film packages are moved to the required positions for forming the target stack shape in advance, so that the film packages can be gradually and preliminarily stacked and formed on the stacking platform 22 according to the target stack shape. The preliminarily piled and formed stack shapes are conveyed to the gathering and sorting platform 23 from the piling platform 22, the clamping plates 231 on the gathering and sorting platform 23 are mutually gathered to sort the stack shapes, and after the target stack shapes are formed, the stacking robot 24 transfers the stack shapes out of the stacker crane.

If the film package is a defective film package, the defective film package is moved to the reject station 7, and the defective film package is sent to the reject outlet 72 by the pick-up robot 71 to be sorted out obliquely downward along the chute 721.

When the stacker crane 2 fails, each qualified film package that has run to the reject station 7 is then transferred by the gripper robot 71 to the pick-up pallet 821 on the rotor 82 that runs to the reject station 7. The rotor 82 loaded with film packs leaves the reject station 7 and the other, empty, rotor 82 continues to receive the load. Thus, the film packages in the film packaging machine 1 can be completely output, and the situation that the plastic films are melted through due to the fact that the film packages are retained in the film packaging machine 1 is effectively avoided. When the trouble is resolved, the film package on the pallet 821 on the rotor 82 in the buffer storage mechanism 8 is first conveyed to the second conveying mechanism 4 by the bag grasping robot 71 in sequence, and after all the film packages in the buffer storage mechanism 8 are released, the film packaging machine 1 is started.

The utility model has the advantages that: the film packaging machine 1 and the stacking machine 2 are integrated, the conveying length between the film packaging machine 1 and the stacking machine 2 is greatly shortened, the occupied space of the whole film packaging stacking device is greatly reduced, and the production cost is effectively saved for enterprise production. Secondly, once the stacker 2 breaks down, the buffer storage mechanism 8 provides a buffer storage space for the film packages output from the film packaging machine 1, so that the phenomenon that the plastic films are thermally melted through due to the fact that the film packages are retained in the film packaging machine is avoided.

Claims

1. Membrane package pile up neatly integrated device includes: membrane chartered plane and hacking machine, the output of membrane chartered plane is provided with first conveying mechanism, and the input of hacking machine is provided with second conveying mechanism, its characterized in that: the output end of the first conveying mechanism is communicated with the input end of the second conveying mechanism through an arc-shaped turning conveying mechanism, the film packaging machine, the stacker crane, the first conveying mechanism and the second conveying mechanism are positioned on the same side of the turning conveying mechanism, the second conveying mechanism sequentially penetrates through a detection station and an elimination station along the conveying direction, a film packaging detection mechanism is arranged at the detection station and used for detecting the shape of a film package and the number of bottles in the film package, a bag grabbing manipulator is arranged at the elimination station, an elimination outlet is arranged at the inner side of the second conveying mechanism at the elimination station, a buffer storage mechanism is arranged at the outer side of the second conveying mechanism at the elimination station and is an annular linear motor guide rail, a plurality of rotors are arranged on the annular linear motor guide rail, each rotor is provided with a pallet, and each rotor with a pallet can run around the annular linear motor guide rail, the bag grabbing manipulator is used for sending the defective film packages to the removing outlet, or turning the film packages running to the removing station, or transferring the film packages on the second conveying mechanism moving to the removing station to the receiving pallet of the rotor, or transferring the film packages on the receiving pallet of the rotor running to the removing station to the second conveying mechanism.

2. A film package palletizing integrated device according to claim 1, wherein: the first conveying mechanism and the second conveying mechanism are arranged in parallel, and the conveying directions are opposite.

3. A film package palletizing integrated device according to claim 1 or 2, wherein: the film package detection mechanism is a visual detection system.

4. A film package palletizing integrated device according to claim 1 or 2, wherein: the manipulator adopts a parallel spider manipulator.

5. A film package palletizing integrated device according to claim 1 or 2, wherein: the removing outlet is provided with a slide way which inclines downwards.

6. A film package palletizing integrated device according to claim 1 or 2, wherein: the stacker crane sequentially comprises a row-by-row arrangement conveying platform, a stacking platform, a gathering and finishing platform and a stacking robot along the conveying direction; the row-by-row arrangement conveying platform is provided with an arrangement manipulator above, the arrangement manipulator is used for moving the film packages in the transverse direction and the longitudinal direction of the row-by-row arrangement conveying platform, the accumulation platform is used for accumulating the film packages conveyed from the arrangement conveying platform, the gathering and arranging platform is used for arranging the film packages conveyed from the accumulation platform, and the stacking robot is used for transferring the film packages on the gathering and arranging platform.

7. A film package stacking integrated device according to claim 6, wherein: two arrangement manipulators are arranged above the row-by-row arrangement conveying platform along the conveying direction, and the two arrangement manipulators respectively and independently work.