CN211160755U - Solid child embryo sorting device - Google Patents
Solid child embryo sorting device Download PDFInfo
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- CN211160755U CN211160755U CN201922186337.7U CN201922186337U CN211160755U CN 211160755 U CN211160755 U CN 211160755U CN 201922186337 U CN201922186337 U CN 201922186337U CN 211160755 U CN211160755 U CN 211160755U
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Abstract
The utility model discloses a solid tire embryo sorting device, which comprises a master control system, a grabbing mechanism, a sorting mechanism and a stacking mechanism, wherein the grabbing mechanism grabs the solid tire embryo from a production line and then puts the solid tire embryo on a detection table of the sorting mechanism; detecting the solid tire by using a detection table; the quality detection is unqualified, the two rotating shafts of the push rod rotate relatively, and the solid tire blank is pushed into the right conveying table by the two push arms and conveyed to the manual repair table through the right conveying table; the quality detection is qualified, the two rotating shafts of the push rod rotate relatively, and the two push arms push the solid green tire into the left conveying table and convey the solid green tire to a guide groove of the stacking mechanism through the left conveying table; the guide groove guides the solid green tire to be loaded into a goods shelf and then conveyed to a warehouse through a rail. The utility model provides a solid child embryo sorting device, degree of automation is high, has reduced intensity of labour, saves the cost of labor, improves production efficiency and solid child embryo storage quality stability.
Description
Technical Field
The utility model relates to a solid child production field specifically is a solid child embryo sorting device.
Background
The solid tire production line comprises the links of batching, forming, vulcanizing, detecting, warehousing and the like, wherein after a semi-finished product is processed through a forming process, a solid tire blank is formed, and the solid tire blank needs to be carried, stacked and the like in the process of entering a subsequent process. On a solid tire forming machine, the dead weight of a produced green tire generally reaches 50-100Kg, and the green tire is manually conveyed to a weighing device in the past, repaired according to the weight and then conveyed to a fixed placing point, so that the labor is seriously consumed, and the manufacturing efficiency of the forming machine is influenced. With the gradual popularization of mechanical automation, simple mechanical arms are used more and more frequently in various occasions, particularly in the manufacturing industry, and can replace manual tire unloading, reduce labor cost and improve working efficiency.
The application number is CN 201220322150.0's patent, a solid child embryo sorting device is disclosed, its technical scheme includes thread conveyor, along solid child embryo direction of delivery, be connected with a plurality of groups of secondary line conveyor side by side on thread conveyor, corresponding to each group of secondary line conveyor, be provided with at least a set of arm and thread detection device of dialling on thread conveyor, be provided with at least one detection device that targets in place in one side of secondary line conveyor, be provided with two at least guide ways at secondary line conveyor end, be provided with the letter sorting mechanism who is used for changing solid child embryo advancing direction between secondary line conveyor and guide way, the automation that solid child embryo carried has been realized to a certain extent to this scheme.
This approach has the following disadvantages: the line body only has the letter sorting function, and solid child embryo carries the end still to need to have corresponding personnel to sort, namely will carry the solid child embryo that comes from the transfer chain and carry out artifical the transport to pile up neatly in corresponding position, do not obviously reduce artifical intensity of labour.
The patent with the application number of CN201310289941.7 discloses a solid tire embryo sorting mechanism and a sorting method, and provides a manipulator capable of sliding transversely and longitudinally along a cross beam, and a manipulator grip part grips the solid tire embryo to realize the control of the grip part on four degrees of freedom, so that the requirements of automatic classification and stacking can be met, and the labor cost, the labor intensity and the risk of manual misoperation are reduced.
This approach has the following disadvantages: solid tire blanks conveyed by the wire bodies need to be stacked one by one, so that the working efficiency is low; the solid tire blanks are heavy, the solid tire blanks are stacked together in a row during stacking, the solid tire at the bottom layer bears large pressure, permanent deformation is easily caused after long-term storage, and the subsequent processing of the solid tire is not facilitated.
In conclusion, it is very important to provide a sorting system which has high automation degree, simple structure and high working efficiency and can avoid the extrusion deformation of the solid tire blank.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a solid tire blank sorting device, which comprises a master control system, a grabbing mechanism, a sorting mechanism and a stacking mechanism;
the gripping mechanism comprises a manipulator controlled by a third control system; the manipulator has high flexibility, can automatically take the tire from a production line under the control of a control system, and puts the solid tire blank into a sorting mechanism for detection;
the sorting mechanism comprises a detection table and a conveying table which are controlled by a first control system; the detection table comprises a table top fixed on the table frame, and the table top is provided with a roller hole for fixing a roller; a disc hole for the gravity sensing disc to pass through is formed in the center of the table top; the gravity sensing disc comprises a tray with a gravity sensor and a lifting upright post, the bottom of the tray penetrates through a disc hole, and the other end of the upright post is connected with a cylinder; in the detection state, the upright column rises to support the tray to a height higher than the roller on the table top, and after the detection is finished, the upright column descends to lower the tray to a height lower than the roller on the table top; generally, the detection of the solid tire blank is mainly focused on weight detection, the solid tire blank with standard weight is qualified, the solid tire blank with insufficient weight generally has defects, manual repair is needed, and warehousing and stacking can be carried out after the solid tire blank is repaired and inspected again;
two sides of the table top, which are parallel to the conveying direction of the solid green tire, are provided with push rod holes for push rods to pass through, each push rod comprises a push arm and a rotating shaft arranged below the push arm, and the other end of each rotating shaft is connected with a servo motor; the conveying table comprises a left conveying table and a right conveying table which are identical in structure; the gravity sensor, the air cylinder and the servo motor are respectively connected with a first control system; the first control system comprises a control box and a control panel connected with the control box;
the stacking mechanism comprises a guide groove in butt joint with the left conveying table and a goods shelf conveyed through a rail; the guide groove comprises a sliding groove for rolling the solid tire blank to the goods shelf and a curved surface for enabling the solid tire blank to be stably transited from the left conveying table to the sliding groove; the outlet of the chute faces the goods shelf; the goods shelf comprises a tyre inlet and a storage cavity; a longitudinal partition plate for partitioning the solid tire blank is arranged in the storage cavity; the goods shelves are conveyed into a solid green tire storage warehouse along the track; the track is provided with a conveying roller which is controlled to rotate by a second control system;
the first control system, the second control system and the third control system are connected with the master control system. The master control system uniformly adjusts the control systems of all mechanisms and coordinates the running speed and the running state of all the mechanisms so as to meet the production requirements.
Preferably, two side walls of the roller hole parallel to the transmission direction are respectively provided with a symmetrical shaft hole, the center of the roller is connected with a wheel shaft, and the wheel shaft is rotatably fixed in the shaft holes.
Preferably, the tray is a hollow design for allowing the rollers to pass through, and the bottom edge of the tray is provided with a protrusion for preventing the solid tire blank from sliding off.
Preferably, the tray center is the cylinder, and round corner rectangle bracket is established to cylinder outside cover, and two perpendicular criss-cross rectangle strips pass cylinder and round corner rectangle bracket and connect both fixedly, and the rectangle strip end is equipped with the rectangle arch that prevents the landing of solid child embryo.
Preferably, the conveying table includes a plurality of conveying rollers arranged at equal intervals, and the conveying rollers are driven by a motor.
A solid child embryo sorting device, the workflow is as follows:
s1, the grabbing mechanism grabs the solid green tire from the production line and then puts the solid green tire on a detection table of the sorting mechanism;
s2, detecting the solid tire by the detection table; in the detection state, the upright column rises to support the tray to a height higher than the roller on the table top, and after the detection is finished, the upright column descends to lower the tray to a height lower than the roller on the table top;
s3, unqualified quality detection is carried out, two rotating shafts of the push rod rotate relatively, and the solid tire blank is pushed into the right conveying table by the two push arms and conveyed to the manual repair table through the right conveying table;
s4, quality detection is qualified, the two rotating shafts of the push rod rotate relatively, the two push arms push the solid green tire into the left conveying table, and the solid green tire is conveyed to a guide groove of the stacking mechanism through the left conveying table;
and S5, guiding the solid green tire by the guide groove, loading the solid green tire into a shelf, and conveying the solid green tire to a warehouse through a rail.
The utility model has the advantages that:
1. the automatic tire removing machine has the advantages that the automatic degree is high, tires are automatically removed from a solid tire blank production line through the grabbing mechanism, the solid tire blanks are placed on the detection table of the sorting mechanism for quality detection, and the solid tire blanks automatically enter the manual repair table or the stacking mechanism according to the detection result, so that manual operation is not needed, the labor intensity is reduced, the labor cost is saved, and the production efficiency is improved;
2. the master control system is connected with the control systems of all the mechanisms, uniformly adjusts the rhythm of all the sorting systems, and realizes the coordination and unification of the sorting process;
3. the storage mechanism is provided with the guide groove and the movable goods shelf corresponding to the guide groove, so that the solid green tire is directly collected into the goods shelf from the transmission platform without manual operation, and the working efficiency is improved;
4. the goods shelves adopt vertical design, and the vertical entering goods shelves inner chamber of solid child embryo is equipped with the baffle between the adjacent solid child embryo, avoids solid child embryo extrusion deformation, improves solid child embryo storage quality stability.
Drawings
Fig. 1 is a block diagram of a control system of the present invention;
FIG. 2 is a process flow diagram of the present invention;
FIG. 3 is a block diagram of the present invention;
FIG. 4 is a diagram of a sorting mechanism;
FIG. 5 is a front view of the test stand;
FIG. 6 is a view of the structure of the inspection station;
FIG. 7 is an exploded view of FIG. 6;
FIG. 8 is a front view of the gravity sensing plate;
FIG. 9 is a left side view of the sorting mechanism and the palletizing mechanism;
FIG. 10 is a view showing a structure of a guide groove;
fig. 11 is a shelf structure view.
Description of reference numerals:
1. the sorting mechanism 2, the stacking mechanism 3 and the grabbing mechanism;
11. the device comprises a detection table 12, a conveying table 13 and a first control system;
111. a table board 112, a roller 113, a gravity sensing disc 114, a push rod 115, an air cylinder 116 and a servo motor;
1111. a rack 1112, a roller hole 1113, a disc hole 1114, a push rod hole;
1131. tray, 1132, column, 1133, gravity sensor;
1141. a push arm 1142, a rotation axis;
21. guide slot, 22, goods shelf, 23, track;
211. curved surface, 212 runner;
221. a tire inlet, 222, a storage cavity, 223 and a partition plate;
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings and examples:
it should be noted that the structures, ratios, sizes, etc. shown in the drawings of the present specification are only used for matching with the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, and any modifications of the structures, changes of the ratio relationships, or adjustments of the sizes should fall within the scope that the technical contents disclosed in the present invention can cover without affecting the functions and the achievable purposes of the present invention.
Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
Example (b):
with reference to fig. 1-11, a solid green tire sorting device comprises a master control system, a grabbing mechanism 3, a sorting mechanism 1 and a stacking mechanism 2;
the gripping mechanism 3 comprises a manipulator controlled by a third control system;
the sorting mechanism 1 comprises a detection table 11 and a conveying table 12 controlled by a first control system 13; the detection table 11 comprises a table top 111 fixed on a table frame 1111, and the table top 111 is provided with a roller hole 1112 for fixing a roller 112; a disk hole 1113 for the gravity sensing disk 113 to pass through is arranged at the center of the table top 111; the gravity sensing plate 113 comprises a tray 1131 with a gravity sensor 1133 and a lifting upright 1132, the bottom of the tray 1131 penetrates through a plate hole 1113, and the other end of the upright 1132 is connected with the cylinder 115; in the detection state, the upright 1132 is lifted, the tray 1131 is lifted to a height higher than the height of the roller 112 on the table top 111, and after the detection is finished, the upright 1132 is lowered, and the tray 1131 is lowered to a height lower than the height of the roller 112 on the table top 111;
push rod holes 1114 for the push rod 114 to pass through are formed in the table top 111 and are parallel to two sides of the conveying direction of the solid green tire, the push rod 114 comprises a push arm 1141 and a rotating shaft 1142 arranged below the push arm 1141, and the other end of the rotating shaft 1142 is connected with the servo motor 116; the conveying table 12 comprises a left conveying table 121 and a right conveying table 122 which have the same structure; the gravity sensor 1133, the air cylinder 115 and the servo motor 116 are respectively connected with the first control system 13; the first control system 13 includes a control box 132 and a control panel 131 connected to the control box 132;
the stacking mechanism 2 comprises a guide groove 21 butted with the left conveying table 121 and a goods shelf 22 conveyed by a rail 23; the guide groove 21 comprises a chute 212 for rolling the solid green tire off the shelf 22 and a curved surface 211 for enabling the solid green tire to smoothly transit from the left conveying table 121 to the chute 212; the exit of the chute 212 faces the shelf 22; the shelf 22 comprises a tire inlet 221 and a storage cavity 222; a longitudinal partition plate 223 for partitioning the solid green tire is arranged in the storage cavity 222; the shelf 22 is conveyed along a rail 23 into a solid green tire storage warehouse; a conveying roller which is controlled to rotate by a second control system is arranged on the track 23;
the first control system 13, the second control system and the third control system are connected with the overall control system.
Preferably, two side walls of the roller hole 1112 parallel to the transmission direction are respectively provided with a symmetrical shaft hole, and the center of the roller 112 is connected with a wheel shaft which is rotatably fixed in the shaft hole.
Preferably, the tray 1131 is a hollow design for the roller 112 to pass through, and the bottom edge of the tray is provided with a protrusion for preventing the solid blank from sliding off.
Preferably, the center of tray 1131 is the cylinder, and round corner rectangle bracket is established to the cylinder outside cover, and cylinder and round corner rectangle bracket are passed and are connected fixedly with both to two vertically crossing rectangle strips, and the rectangle strip end is equipped with the rectangle arch that prevents the landing of solid child embryo.
Preferably, the conveying table 12 includes a plurality of conveying rollers arranged at equal intervals, and the conveying rollers are driven by a motor.
The working process of the solid tire blank sorting device is as follows:
s1, the grabbing mechanism 3 grabs the solid green tire from the production line and then puts the solid green tire on the detection table 11 of the sorting mechanism 1;
s2, detecting the solid tire by the detection table 11; in the detection state, the upright 1132 is lifted, the tray 1131 is lifted to a height higher than the height of the roller 112 on the table top 111, and after the detection is finished, the upright 1132 is lowered, and the tray 1131 is lowered to a height lower than the height of the roller 112 on the table top 111;
s3, the quality is unqualified, the two rotating shafts 1142 of the push rod 114 rotate relatively, the two push arms 1141 push the solid tire blank into the right conveying table 122, and the solid tire blank is conveyed to the manual repair table through the right conveying table 122;
s4, when the quality is detected to be qualified, the two rotating shafts 1142 of the push rod 114 rotate relatively, the two push arms 1141 push the solid tire blanks into the left conveying table 121, and the solid tire blanks are conveyed to the guide groove 21 of the stacking mechanism 2 through the left conveying table 121;
s5, the guide groove 21 guides and loads the solid green tire into the storage rack 22, and then the solid green tire is conveyed to the warehouse through the rail 23.
The utility model provides a solid child embryo sorting device, degree of automation is high, unloads the child from solid child embryo production line automatically through snatching the mechanism to place the solid child embryo on the detection bench of sorting mechanism and carry out quality testing, get into artifical repair platform or pile up neatly mechanism according to the testing result is automatic, need not manual operation, reduced intensity of labour, save the cost of labor, improve production efficiency; the master control system is connected with the control systems of all the mechanisms, uniformly adjusts the rhythm of all the sorting systems, and realizes the coordination and unification of the sorting process; the storage mechanism is provided with the guide groove and the movable goods shelf corresponding to the guide groove, so that the solid green tire is directly collected into the goods shelf from the transmission platform without manual operation, and the working efficiency is improved; the goods shelves adopt vertical design, and the vertical entering goods shelves inner chamber of solid child embryo is equipped with the baffle between the adjacent solid child embryo, avoids solid child embryo extrusion deformation, improves solid child embryo storage quality stability.
Many other changes and modifications can be made without departing from the spirit and scope of the invention. It is to be understood that the invention is not to be limited to the specific embodiments, and that the scope of the invention is defined by the appended claims.
Claims (5)
1. A solid tire blank sorting device is characterized by comprising a master control system, a grabbing mechanism (3), a sorting mechanism (1) and a stacking mechanism (2);
the gripping mechanism (3) comprises a manipulator controlled by a third control system;
the sorting mechanism (1) comprises a detection table (11) and a conveying table (12) which are controlled by a first control system (13); the detection table (11) comprises a table top (111) fixed on a table frame (1111), and the table top (111) is provided with a roller hole (1112) for fixing a roller (112); a disc hole (1113) for the gravity sensing disc (113) to pass through is arranged at the center of the table top (111); the gravity sensing disc (113) comprises a tray (1131) with a gravity sensor (1133) and a lifting upright post (1132) with the bottom of the tray (1131) penetrating through a disc hole (1113), and the other end of the upright post (1132) is connected with the cylinder (115); push rod holes (1114) for push rods (114) to pass through are formed in the table top (111) and are parallel to the two sides of the conveying direction of the solid green tire, each push rod (114) comprises a push arm (1141) and a rotating shaft (1142) arranged below the push arm (1141), and the other end of each rotating shaft (1142) is connected with a servo motor (116); the conveying table (12) comprises a left conveying table (121) and a right conveying table (122) which are identical in structure; the gravity sensor (1133), the air cylinder (115) and the servo motor (116) are respectively connected with the first control system (13); the first control system (13) comprises a control box (132) and a control panel (131) connected with the control box (132);
the stacking mechanism (2) comprises a guide groove (21) butted with the left conveying table (121) and a goods shelf (22) conveyed by a rail (23); the guide groove (21) comprises a sliding groove (212) for rolling the solid green tire to the shelf (22) and a curved surface (211) for enabling the solid green tire to be stably transited from the left conveying table (121) to the sliding groove (212); the outlet of the chute (212) faces the shelf (22); the shelf (22) comprises a tire inlet (221) and a storage cavity (222); a longitudinal partition plate (223) for partitioning the solid green tire is arranged in the storage cavity (222); the goods shelf (22) is conveyed into a solid green tire storage warehouse along a track (23); a conveying roller which is controlled to rotate by a second control system is arranged on the track (23);
the first control system (13), the second control system and the third control system are connected with the overall control system.
2. The device for sorting the solid green tires according to claim 1, characterized in that the two side walls of the roller hole (1112) parallel to the conveying direction are respectively provided with symmetrical axle holes, the center of the roller (112) is connected with an axle, and the axle is rotatably fixed in the axle holes.
3. The green solid tire sorting apparatus according to claim 1, wherein the tray (1131) is a hollow design for the rollers (112) to pass through, and the bottom edge of the tray is provided with protrusions for preventing the green solid tires from sliding off.
4. The sorting device for the solid green tires according to claim 3, characterized in that the tray (1131) is a cylinder in the center, a round rectangular bracket is sleeved outside the cylinder, two vertically crossed rectangular bars pass through the cylinder and the round rectangular bracket and connect and fix the cylinder and the round rectangular bracket, and a rectangular protrusion for preventing the solid green tires from sliding off is arranged at the end of the rectangular bar.
5. A green solid tire sorter as claimed in claim 1 wherein said conveyor table (12) includes a plurality of equidistantly spaced conveyor rollers, said conveyor rollers being driven by a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922186337.7U CN211160755U (en) | 2019-12-09 | 2019-12-09 | Solid child embryo sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922186337.7U CN211160755U (en) | 2019-12-09 | 2019-12-09 | Solid child embryo sorting device |
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| CN211160755U true CN211160755U (en) | 2020-08-04 |
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| CN201922186337.7U Active CN211160755U (en) | 2019-12-09 | 2019-12-09 | Solid child embryo sorting device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948922A (en) * | 2019-12-09 | 2020-04-03 | 永一橡胶有限公司 | Solid child embryo letter sorting system |
| CN113215760A (en) * | 2021-05-25 | 2021-08-06 | 际华三五四三针织服饰有限公司 | Epaulet shaping equipment |
| CN116786437A (en) * | 2023-08-29 | 2023-09-22 | 北京谷器数据科技有限公司 | Multi-material sorting system and method for material warehouse-in conveying line |
-
2019
- 2019-12-09 CN CN201922186337.7U patent/CN211160755U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948922A (en) * | 2019-12-09 | 2020-04-03 | 永一橡胶有限公司 | Solid child embryo letter sorting system |
| CN113215760A (en) * | 2021-05-25 | 2021-08-06 | 际华三五四三针织服饰有限公司 | Epaulet shaping equipment |
| CN116786437A (en) * | 2023-08-29 | 2023-09-22 | 北京谷器数据科技有限公司 | Multi-material sorting system and method for material warehouse-in conveying line |
| CN116786437B (en) * | 2023-08-29 | 2023-10-24 | 北京谷器数据科技有限公司 | Multi-material sorting system and method for material warehouse-in conveying line |
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