CN211160292U - PC component mould platform cleaning and spraying device - Google Patents

Abstract

A cleaning and spraying device for a PC component die table relates to the technical field of cleaning devices. This PC component moulding platform cleans spraying device includes the support and can follow the linear direction and remove the moulding platform that passes the support below, leg joint has the steel wire sweeper of arranging in proper order along moulding platform moving direction, first branch and second branch, the steel wire sweeper is used for cleaning the upper surface of moulding platform, first branch is connected with a plurality of nozzles that are used for carrying out the spraying to the moulding platform upper surface, second branch is connected with and is used for smearing even sponge piece to moulding platform upper surface coating, the nozzle has the fluid reservoir through the pipe connection, fluid reservoir and nozzle have compressed gas jar through the pipe connection respectively. The application provides a PC component mould platform cleans spraying apparatus can clean and the spraying operation PC component processing mould platform by high efficiency.

Description

PC component mould platform cleaning and spraying device

Technical Field

The application relates to the technical field of cleaning devices, in particular to a cleaning and spraying device for a PC component die table.

Background

The PC component mould platform is a tool platform used for producing PC components, after the operation of the PC component mould platform is finished once, the upper surface of the mould platform needs to be cleaned and the demoulding agent is sprayed, the defects that concrete blocks and powder are easy to remain after rough cleaning and uneven spraying and point distribution of the demoulding agent exist in most of the operation of the existing PC component mould platform, the manual operation of workers is needed for compensation, time and labor are consumed, the workers are exposed in the environment of the demoulding agent, and the physical health of the workers is not good.

SUMMERY OF THE UTILITY MODEL

The application aims to provide a cleaning and spraying device for a PC component die table, which can quickly and efficiently clean and spray a PC component processing die table.

The embodiment of the application is realized as follows:

the embodiment of the application provides a PC component moulding platform cleans spraying device, it includes the support and can follow the linear direction and remove the moulding platform that passes the support below, the leg joint has the steel wire sweeper of arranging along moulding platform moving direction in proper order, first branch and second branch, the steel wire sweeper is used for cleaning the upper surface of moulding platform, first branch is connected with a plurality of nozzles that are used for carrying out the spraying to the moulding platform upper surface, second branch is connected with and is used for smearing even sponge piece to moulding platform upper surface material, the nozzle has the fluid reservoir through the pipe connection, fluid reservoir and nozzle have compressed gas jar through the pipe connection respectively.

In some optional embodiments, at least two rotatable supporting rollers and a driving motor for driving the supporting rollers to rotate are respectively disposed at both sides of the die table, and the supporting rollers are used for supporting the bottom of the die table and driving the die table to move in a linear direction when rotating.

In some optional embodiments, two ends of the second supporting rod are respectively connected with at least one screw rod penetrating through the upper surface and the lower surface of the second supporting rod, the screw rods are connected with the second supporting rod through threads, two ends of the screw rods are respectively connected with adjusting bolts, and the screw rods are respectively connected with the bracket through supporting rods.

In some optional embodiments, the two ends of the second supporting rod are respectively connected with a sleeve which can move along the second supporting rod and a locking component used for locking and unlocking the sleeve and the second supporting rod, and the sleeve is connected with a side plate used for pressing the end part of the sponge block.

In some alternative embodiments, the locking assembly includes a locking bolt extending through the sleeve, the locking bolt being configured to be movable axially thereof to press or stop pressing against the second strut.

In some alternative embodiments, the wire sweeper includes a brush roll rotatably coupled to the frame, wire bristles mounted to the brush roll, and a sweeping motor for driving the brush roll to rotate.

In some optional embodiments, two ends of the first supporting rod are respectively connected with a side stop strip which is dropped to two sides of the upper surface of the die table.

In some alternative embodiments, the two sides of the upper surface of the die table are respectively provided with a stop block arranged along the length direction of the die table, and the two stop blocks are respectively positioned below the two side edge stop bars.

In some optional embodiments, the device further comprises a controller, an electromagnetic valve arranged on a pipeline between the liquid tank and the compressed gas tank, and a proximity switch arranged on one side of the motion trail of the die table, wherein the controller is electrically connected with the electromagnetic valve and the proximity switch respectively; when the die table moves to the lower part of the nozzle, the sensing surface of the proximity switch detects the position of the die table and sends a signal to the controller, and the controller controls the electromagnetic valve to communicate the liquid tank and the compressed gas tank for spraying operation.

The beneficial effect of this application is: the application provides a PC component mould platform cleans spraying device includes the support and can follow the mould platform that the rectilinear direction removed the support below of passing, leg joint has the steel wire sweeper of arranging in proper order along mould platform moving direction, first branch and second branch, the steel wire sweeper is used for cleaning the upper surface of mould platform, first branch is connected with a plurality of nozzles that are used for carrying out the spraying to the mould platform upper surface, second branch is connected with and is used for smearing even sponge piece to mould platform upper surface material, the nozzle has the fluid reservoir through the pipe connection, the fluid reservoir has compressed gas jar through the pipe connection. The application provides a PC component mould platform cleans spraying apparatus can clean and the spraying operation PC component processing mould platform by high efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is a schematic view of a connection structure of a PC component mold cleaning and spraying apparatus according to embodiment 1 when a top frame is not shown in a first view angle;

fig. 2 is a schematic view of a connection structure of a second viewing angle of a bracket, a die table and a wire cleaner in the PC component die table cleaning and spraying apparatus provided in embodiment 1 of the present application;

fig. 3 is a schematic view of a connection structure of a bracket, a die table, a first supporting rod and a nozzle in a second viewing angle of the PC component die table cleaning and spraying apparatus provided in embodiment 1 of the present application;

fig. 4 is a schematic view of a connection structure of a die table, a first support rod, a nozzle, a liquid tank, a compressed gas tank and an air compressor in the PC component die table cleaning and spraying device according to embodiment 1 of the present application;

fig. 5 is a schematic view of a connection structure of a bracket, a die table, a second supporting rod and a sponge block in a second viewing angle in the PC component die table cleaning and spraying device provided in embodiment 1 of the present application;

fig. 6 is a schematic view of a connection structure of a second support rod, a sleeve, a side plate and a sponge block in the PC component die table cleaning and spraying device provided in embodiment 2 of the present application.

In the figure: 100. a support; 101. a top frame; 102. a side bracket; 103. a support plate; 110. a mould table; 111. a track; 112. a stopper; 120. a steel wire sweeper; 121. a brush roll; 122. steel wire brush hair; 123. cleaning a motor; 130. a first support bar; 131. a nozzle; 132. a liquid tank; 133. a compressed gas tank; 140. a second support bar; 141. a sponge block; 142. a screw; 143. adjusting the bolt; 150. a proximity switch; 151. an air compressor; 160. supporting the rollers; 170. a drive motor; 180. a support bar; 190. a sleeve; 191. a side plate; 192. locking the bolt; 200. side edge stop strips; 210. a first solenoid valve; 211. a second solenoid valve; 212. a third electromagnetic valve; 213. a first flow valve; 214. a second flow valve; 215. and a third flow valve.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when in use, and are used only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The features and performance of the PC part mold table cleaning spray coating apparatus of the present application are described in further detail below with reference to examples.

Example 1

As shown in fig. 1, 2, 3, 4 and 5, an embodiment of the present application provides a PC component die table cleaning and spraying apparatus, which includes a support 100 and a die table 110 capable of moving in a linear direction, wherein the support 100 includes a top frame 101 and two side supports 102 respectively supporting two sides of the top frame 101, the die table 110 is capable of moving in the linear direction and passes through between the top frame 101 and the two side supports 102, two sides of the die table 110 are respectively connected with symmetrically arranged ] shaped rails 111, four rotatable supporting rollers 160 and driving motors 170 respectively driving the corresponding supporting rollers 160 to rotate are respectively arranged below two sides of the die table 110, and the top of each four supporting rollers 160 is used for supporting the bottom of the rail 111 on one side of the die table 110 and driving the die table 110 to move in a length direction of the rail 111 when the supporting rollers 160 rotate.

The bracket 100 is connected with a steel wire cleaner 120, a first supporting rod 130 and a second supporting rod 140 which are positioned above the die table 110 and are sequentially arranged along the moving direction of the die table 110; the wire sweeper 120 is used for sweeping the upper surface of the die table 110, the wire sweeper 120 comprises a brush roller 121 rotatably connected with the top frame 101, wire bristles 122 arranged on the brush roller 121 and a sweeping motor 123 used for driving the brush roller 121 to rotate, and two ends of the brush roller 121 are respectively connected with two support plates 103 connected with the top frame 101. The first supporting rod 130 is connected with sixteen nozzles 131 for spraying the upper surface of the die table 110, each nozzle 131 is connected with a liquid tank 132 through a pipeline, the liquid tank 132 and each nozzle 131 are respectively connected with a compressed gas tank 133 through pipelines, the compressed gas tank 133 and each nozzle 131 are respectively connected with an air compressor 151 through pipelines, two ends of the first supporting rod 130 are respectively connected with side edge blocking strips 200 which are vertically fallen to two sides of the die table 110, two sides of the upper surface of the die table 110 are respectively provided with a stop block 112 arranged along the length direction of the upper surface, and the two stop blocks 112 are respectively positioned below the two side edge blocking strips 200; the second supporting rod 140 is connected with a sponge block 141 for uniformly coating the upper surface of the die table 110, two ends of the second supporting rod 140 are respectively connected with a screw 142 penetrating through the upper surface and the lower surface of the second supporting rod 140, the screw 142 is connected with the second supporting rod 140 through threads, two ends of the screw are respectively connected with an adjusting bolt 143, and the screw 142 is respectively connected with the support 100 through a supporting rod 180.

The PC member die table cleaning and spraying device further comprises a controller and a proximity switch 150 arranged on one side of the motion track of the die table 110, wherein a first electromagnetic valve 210, a second electromagnetic valve 211 and a third electromagnetic valve 212 are respectively arranged on pipelines between the liquid tank 132, the compressed air tank 133 and the air compressor 151 and each nozzle 131, a first flow valve 213, a second flow valve 214 and a third flow valve 215 are respectively arranged on pipelines between the liquid tank 132, the compressed air tank 133 and the air compressor 151 and each nozzle 131, the controller is respectively electrically connected with the first electromagnetic valve 210, the second electromagnetic valve 211, the third electromagnetic valve 212 and the proximity switch 150, the controller is a P L C controller, when the die table 110 moves below the nozzle 131, the sensing surface of the proximity switch 150 detects the position of the die table 110 and sends a signal to the controller, the controller controls the first electromagnetic valve 210, the second electromagnetic valve 211 and the third electromagnetic valve 212 to be communicated for spraying, and when the die table 110 moves below the nozzle 131, the die table 110 is separated from the sensing surface of the proximity switch 150, the proximity switch 150 stops sending a signal to the controller, and controls the first electromagnetic valve 210 and the second electromagnetic valve 212 to stop the electromagnetic valve to perform the spraying operation.

The working principle of the cleaning and spraying device for the PC component die table provided by the embodiment of the application is as follows: eight supporting rollers 160 at both sides of the mold table 110 are respectively driven to rotate by eight driving motors 170, the supporting rollers 160 are driven to move in a linear direction when the mold table 110 moves below the wire sweeper 120 connected to the bracket 100, the sweeping motor 123 of the wire sweeper 120 drives the brush roller 121 to rotate and drives the wire bristles 122 arranged on the surface of the brush roller 121 to sweep the upper surface of the mold table 110, and then the swept mold table 110 moves below the nozzle 131 connected to the first supporting rod 130, at this time, the side portion of the mold table 110 moves to the sensing surface of the proximity switch 150, the proximity switch 150 transmits a signal to the controller, the controller controls the liquid tank 132, the compressed air tank 133 and the air compressor 151 to be respectively communicated with the first electromagnetic valve 210, the second electromagnetic valve 211 and the third electromagnetic valve 212 arranged on the pipeline between the nozzles 131, and the compressed air supplied by the compressor 151 pushes the release agent in the liquid tank 132 to flow into the nozzles 131, and the release agent is mixed with the air delivered by the air compressor 151 and the compressed air tank 133 and then sprayed on the upper surface of the die table 110, then the die table 110 continues to move to the position below the sponge block 141 connected with the second supporting rod 140, the release agent sprayed on the upper surface of the die table 110 is evenly smeared by the sponge block 141 connected with the second supporting rod 140, and when the die table 110 moves to the spraying range of the disengaging nozzle 131, the side part of the die table 110 moves to the sensing surface of the disengaging proximity switch 150. The proximity switch 150 stops transmitting signals to the controller, and the controller controls the first solenoid valve 210, the second solenoid valve 211 and the third solenoid valve 212 arranged on the pipelines between the liquid tank 132, the compressed air tank 133 and the air compressor 151 and the nozzles 131 to be cut off, so that the spraying operation is stopped, and the cleaning and spraying operation of the die table 110 is completed.

Wherein, steel wire sweeper 120, nozzle 131 and sponge piece 141 are fixed to be set up, and through drive mould platform 110 along the rectilinear direction removal and clean in proper order through the below of steel wire sweeper 120, nozzle 131 and sponge piece 141, spray and wipe the even operation, can guarantee to carry out stable clearance and spraying operation to mould platform 110. The plurality of support rollers 160 symmetrically arranged at the two sides of the die table 110 support and drive the rails 111 at the two sides of the die table 110 to move along the linear direction, so that the die table 110 can stably move along the linear direction and perform cleaning and spraying operation, meanwhile, the proximity switch 150 is arranged at the side part of the motion track of the die table 110, so that the position of the die table 110 can be accurately positioned, and the controller controls each nozzle 131 to perform spraying operation on the upper surface of the die table 110 according to the direction change of the die table 110, thereby realizing automatic control spraying. The sponge block 141 connected with the second support rod 140 has good elastic deformation capacity, water absorption and in-out property, so that the release agent is uniformly coated and the upper surface of the die table 110 is not damaged; in addition, the worker can also adjust the relative position between the screw 142 and the second supporting rod 140 by rotating the adjusting bolt 143 to loosen the screw 142, and fix the screw 142 and the adjusting bolt 143 again by using the adjusting bolt 143 to adjust the distance between the second supporting rod 140 and the die table 110, so as to adjust the leveling force of the sponge block 141 on the release agent sprayed on the upper surface of the die table 110. The worker can also control the flow rates of the release agent in the liquid tank 132, the gas in the compressed gas tank 133 and the gas supplied by the air compressor 151 to the respective nozzles 131 by adjusting the first flow valve 213, the second flow valve 214 and the third flow valve 215 to adjust the spraying amount; the stoppers 112 respectively arranged on the two sides of the upper surface of the die table 110 can be matched with the sponge block 141 to uniformly smear the sprayed release agent, and can be matched with the two side stop bars 200 to limit the spraying range of the release agent.

In some alternative embodiments, the number of nozzles 131 may also be 5, 6, 7, 8, 9, 10, and more than 10. Alternatively, the number of the supporting rollers 160 may be 6, 10, 12, or 12 or more. Optionally, the controller may be further electrically connected to the first flow valve 213, the second flow valve 214, and the third flow valve 215, so as to remotely control the flow amount of the first flow valve 213, the second flow valve 214, and the third flow valve 215 by using the controller. In some alternative embodiments, the controller and the proximity switch 150 may not be provided, and the operator may manually control the opening and closing of each of the driving motor 170, the first solenoid valve 210, the second solenoid valve 211, and the third solenoid valve 212 and the flow rate of the first flow valve 213, the second flow valve 214, and the third flow valve 215.

Example 2

As shown in fig. 6, the present embodiment provides a PC component die table cleaning and spraying device, which has substantially the same structure as the PC component die table cleaning and spraying device provided in embodiment 1, except that in this embodiment, two ends of the second supporting rod 140 are respectively connected with a sleeve 190 capable of moving along the sleeve and a locking assembly for locking and unlocking the sleeve 190 and the second supporting rod 140, the sleeve 190 is connected with a side plate 191 for abutting against an end of the sponge block 141, the locking assembly includes a locking bolt 192 penetrating through the sleeve 190, and the locking bolt 192 is configured to move along an axial direction thereof to abut against or stop abutting against the second supporting rod 140.

During the PC component mould platform cleans and spouts coating device that this application provided, the staff can remove along second branch 140 through adjusting sleeve 190, thereby the curb plate 191 that adjusting sleeve 190 connects is to the dynamics of supporting pressure of sponge piece 141 tip, it is specific, the staff can rotate locking bolt 192 and make it stop supporting and press second branch 140, can remove sleeve 190 and curb plate 191 along second branch 140 this moment and support and press sponge piece 141 to suitable position, it can later on staff's counter-rotation locking bolt 192 makes it support again and press second branch 140 and be fixed in second branch 140 with sleeve 190, can adjust the loose degree of sponge piece 141 with better the release agent of on the mould platform 110 troweling through the dynamics of supporting pressure of adjusting curb plate 191 to sponge piece 141 tip.

The embodiments described above are some, but not all embodiments of the present application. The detailed description of the embodiments of the present application is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Claims (9)

1. The utility model provides a PC component mould platform cleans spraying device, its characterized in that, it includes the support and can follow the rectilinear direction and remove and pass the mould platform of support below, leg joint has the edge steel wire sweeper, first branch and second branch that mould platform moving direction arranged gradually, the steel wire sweeper is used for right the upper surface of mould platform cleans, first branch is connected with a plurality ofly be used for right the spray nozzle that mould platform upper surface carries out the spraying, second branch is connected with and is used for right mould platform upper surface material smears even sponge piece, the nozzle has the fluid reservoir through the pipe connection, the fluid reservoir with the nozzle has compressed gas jar through pipe connection respectively.

2. The PC component die table cleaning and spraying device as claimed in claim 1, wherein two sides of the die table are respectively provided with at least two rotatable supporting rollers and a driving motor for driving the supporting rollers to rotate, and the supporting rollers are used for supporting the bottom of the die table and driving the die table to move in a linear direction when rotating.

3. The PC component die table cleaning and spraying device as claimed in claim 1, wherein two ends of the second supporting rod are respectively connected with at least one screw rod penetrating through the upper surface and the lower surface of the second supporting rod, the screw rods are connected with the second supporting rod through threads, two ends of the screw rods are respectively connected with adjusting bolts, and the screw rods are respectively connected with the support through supporting rods.

4. The PC component die table cleaning and spraying device as claimed in claim 1, wherein two ends of the second supporting rod are respectively connected with a sleeve which can move along the second supporting rod and a locking component for locking and unlocking the sleeve and the second supporting rod, and the sleeve is connected with a side plate for abutting against the end part of the sponge block.

5. The PC component die table cleaning and spraying device of claim 4, wherein the locking assembly comprises a locking bolt extending through the sleeve, the locking bolt being configured to be movable in an axial direction thereof to press or stop pressing against the second support bar.

6. The PC component die table cleaning and spraying apparatus of claim 1, wherein the wire sweeper comprises a brush roller rotatably connected to the frame, wire bristles provided on the brush roller, and a cleaning motor for driving the brush roller to rotate.

7. The cleaning and spraying device for the PC component die table as claimed in claim 1, wherein two ends of the first supporting rod are respectively connected with side edge stop bars which are vertically dropped to two sides of the upper surface of the die table.

8. The PC component die table cleaning and spraying device as claimed in claim 7, wherein two sides of the upper surface of the die table are respectively provided with a stop block arranged along the length direction of the die table, and the two stop blocks are respectively positioned below the two side stop strips.

9. The PC component die table cleaning and spraying device as claimed in claim 1, further comprising a controller and a proximity switch arranged on one side of the motion track of the die table, wherein the liquid tank and the pipeline between the compressed gas tank and the nozzle are respectively provided with an electromagnetic valve, and the controller is respectively electrically connected with the electromagnetic valve and the proximity switch; when the die table moves to the position below the nozzle, the sensing surface of the proximity switch detects the position of the die table and sends a signal to the controller, and the controller controls the electromagnetic valve to be communicated for spraying operation.

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