CN219337995U

CN219337995U - Ceramic microbead production equipment

Info

Publication number: CN219337995U
Application number: CN202320378672.0U
Authority: CN
Inventors: 高京长
Original assignee: Zibo Yusheng Wear Resistant Material Co ltd
Current assignee: Zibo Yusheng Wear Resistant Material Co ltd
Priority date: 2023-03-03
Filing date: 2023-03-03
Publication date: 2023-07-14
Anticipated expiration: 2033-03-03

Abstract

The utility model discloses ceramic microbead production equipment, which comprises a production mechanism, a first rotating motor, a second rotating motor and a lifting motor, wherein the first rotating motor, the second rotating motor and the lifting motor are arranged in the middle of the production mechanism, the cleaning mechanism is arranged at the top of the production mechanism, cleaning scrapers are arranged at the end parts of the cleaning mechanism, the production mechanism comprises a production workbench, supporting legs are symmetrically arranged at the bottom of the production workbench, an inclined rotating shaft is fixedly connected to the output end of the first rotating motor, an inclined rotating bracket is fixedly connected to the end part of the inclined rotating shaft, intermittent fixing plates are symmetrically arranged at two sides of the inclined rotating bracket, intermittent gear bars are fixedly connected to the inside of the intermittent fixing plates, ceramic microbeads can be rotationally granulated by arranging the production mechanism, so that the output of the ceramic microbeads is improved, the ceramic microbeads after balling can be limited in a rolling way by arranging the cleaning mechanism, and meanwhile, the cleaning scrapers can be replaced.

Description

Ceramic microbead production equipment

Technical Field

The utility model relates to the technical field of ceramic microbead production, in particular to ceramic microbead production equipment.

Background

The ceramic ball rolling forming accounts for over ninety percent of ceramic ball production, the ceramic ball produced by the forming mode has high density, large yield and low cost, the powder adding device used for the rolling forming at present adopts self-flowing powder adding and electric spiral feeder line powder adding, and water adding adopts a hand-held paint testing spray gun for atomization water adding.

Publication number CN214346273U discloses a ceramic microballon production facility, adopt the inverted cone to add the powder hopper, electromagnetic vibration ejection of compact, this kind of ejection of compact mode is applicable in different flow properties, the powder of different moisture degree, through digital frequency modulation feeding controller adjustment current, voltage control play powder flow, the powder flows in whole sealed state, no dust lifts up, the flow condition of powder is watched to transparent organic glass, can make the powder get down to the assigned position through the unloading hose, easy operation is practical, realize the uniform velocity ration of different attribute powder and add the powder, realize the aqueous solution to different viscosities, the quantitative atomizing of wide-angle is water that adds regularly, improve the stability of rolling balling product, reduce dust pollution, reduce intensity of labour and use cost, improve ceramic sphere quality, but this patent still has following problem in the in-service use:

this ceramic microballon production facility can make the powder lower to appointed position through unloading hose, easy operation is practical, realize the uniform velocity ration of different attribute powder and add the powder, realize the aqueous solution to different viscosity, the quantitative atomizing of wide-angle is with water, improve the stability of rolling balling product, reduce dust pollution, reduce intensity of labour and use cost, but this ceramic microballon production facility is when utilizing the balling machine to roll the balling to ceramic microballon, be convenient for collect the ceramic microballon after the balling, need the workman to take out ceramic microballon from the pan feeding mouth manually, simultaneously, because the raw materials of production ceramic microballon are mixed through adding powder device and adding water installation, the powder is difficult to adhere at the internal surface of balling machine after mixing with water, difficult clearance to the internal surface of balling machine causes the extravagant phenomenon of raw materials.

A ceramic microbead production apparatus has been proposed in order to solve the problems set forth in the foregoing.

Disclosure of Invention

The utility model aims to provide ceramic microbead production equipment, which solves the problems that when the ceramic microbead production equipment provided by the background technology is used for rolling and balling ceramic microbeads, the ceramic microbeads after balling are inconvenient to collect, workers are required to manually take out the ceramic microbeads from a feed inlet, meanwhile, raw materials for producing the ceramic microbeads are mixed by a powder adding device and a water adding device, powder is easy to adhere to the inner surface of the balling machine after being mixed with water, and the inner surface of the balling machine is difficult to clean, so that the raw materials are wasted.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the ceramic microbead production equipment comprises a production mechanism, a first rotating motor, a second rotating motor and a lifting motor, wherein the first rotating motor, the second rotating motor and the lifting motor are arranged in the middle of the production mechanism;

the top of the production mechanism is provided with a cleaning mechanism, and the end part of the cleaning mechanism is provided with a cleaning scraping plate;

further comprises:

the production mechanism comprises a production workbench, and supporting legs are symmetrically arranged at the bottom of the production workbench;

the output end of the first rotating motor is fixedly connected with an inclined rotating shaft, and the end part of the inclined rotating shaft is fixedly connected with an inclined rotating bracket;

the intermittent fixed discs are symmetrically arranged on two sides of the inclined rotating support, and intermittent gear bars are fixedly connected inside the intermittent fixed discs.

Preferably, the inside rotation of intermittent type gear strip is connected with intermittent type rolling disc, intermittent type rolling disc's top one side is rotated and is connected with intermittent type stopper, the bottom fixedly connected with spring axis of rotation of intermittent type stopper, the bottom of spring axis of rotation is rotated and is connected with spring sleeve, spring sleeve's inside fixedly connected with reset spring, reset spring's bottom fixedly connected with spring slide bar, spacing sliding groove has been seted up to intermittent type rolling disc one side that is close to intermittent type stopper, spacing sliding groove and spring slide bar sliding connection.

Preferably, the bottom fixed mounting of second rotation motor has the motor support, the output fixedly connected with production axis of rotation of motor support, the tip fixedly connected with production rolling disc of production axis of rotation, the outside of production rolling disc rotates and is connected with the slip ball, the top fixedly connected with lifting support of production workstation, the bottom of production workstation is provided with the collecting box.

Preferably, two output fixedly connected with transverse threaded rod of elevator motor, transverse threaded rod's tip fixedly connected with first rotation gear, first rotation gear's bottom meshing is connected with the second rotation gear, the second rotation gear's bottom fixedly connected with vertical threaded rod, vertical threaded rod's middle part threaded connection has the lift thread bush, two fixedly connected with elevating platform between the lift thread bush, the bottom one side fixedly connected with watering can of elevating platform, the bottom threaded connection of watering can has the spray pipe, one side fixed mounting that the watering can was kept away from to the bottom of elevating platform has the blowing bucket, the middle part of blowing bucket is provided with the blowing valve.

Preferably, the cleaning mechanism comprises a cleaning support, the bottom of the cleaning support is rotationally connected with a cleaning rotating shaft, the inner thread of the cleaning rotating shaft is connected with a fastening nut, one side of the cleaning rotating shaft is rotationally connected with a splicing block, the cleaning scraping plate is in sliding connection with the splicing block, and the end parts of the cleaning scraping plate are symmetrically provided with locking supports.

Preferably, the inside threaded connection of locking support has the locking threaded rod, the top fixedly connected with locking handle of locking threaded rod, the one end fixedly connected with locking spring that the locking threaded rod kept away from the locking handle, locking sliding block is fixedly connected with to locking spring's bottom.

Preferably, the locking sliding block is clamped and connected with the splicing block, the cleaning support is fixedly arranged at the bottom of the lifting table, and the cleaning scraping plate is in fit connection with the production rotating disc.

Compared with the prior art, the utility model has the beneficial effects that: this ceramic microballon production facility can rotate the granulation to ceramic microballon through setting up production mechanism to improve ceramic microballon's output, can not only roll spacing to ceramic microballon after the balling through setting up clean mechanism, can change clean scraper blade simultaneously, its concrete content is as follows:

1. the ceramic microbeads can be rotationally granulated by the aid of the production mechanism, so that the yield of the ceramic microbeads is improved, the first rotating motor drives the inclined rotating shaft and the inclined rotating support to rotate, raw materials for ceramic microbead production are conveniently injected, meanwhile, after the raw materials roll to form beads, the ceramic microbeads are conveniently collected, the inclined rotating support and the production rotating disc after rotation are fixed through the meshing effect between the intermittent limiting block and the intermittent gear bar, and vibration damage of the first rotating motor and the inclined rotating shaft is avoided when the second rotating motor drives the production rotating shaft and the production rotating disc to rotate;

2. through setting up clean mechanism not only can roll spacing to the ceramic microballon behind the balling, can change clean scraper blade simultaneously, cooperation elevator motor drives transverse threaded rod and first rotation gear and rotates, utilizes the meshing effect between first rotation gear and the second rotation gear to drive vertical threaded rod and lift thread bush and rotate, realize the reciprocates of elevating platform, make clean scraper blade and the laminating of the inner wall of production rolling disc, thereby clean production rolling disc.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic side view of the tilt bracket of the present utility model;

FIG. 3 is a schematic view of the structure of the intermittent fixing plate of the present utility model;

FIG. 4 is a schematic view of a cleaning mechanism according to the present utility model;

FIG. 5 is a schematic view showing a structure of a cleaning blade in an inclined state according to the present utility model;

FIG. 6 is a schematic view of a locking bracket according to the present utility model.

In the figure: 1. a production mechanism; 101. a production workbench; 102. support legs; 103. a first rotating motor; 104. tilting the rotating shaft; 105. tilting the rotating bracket; 106. an intermittent fixing plate; 107. intermittent gear strips; 108. an intermittent rotating disc; 109. an intermittent limiting block; 110. a spring rotation shaft; 111. a spring sleeve; 112. a return spring; 113. a spring sliding rod; 114. a limit sliding groove; 115. a second rotating motor; 116. a motor bracket; 117. producing a rotating shaft; 118. producing a rotating disc; 119. sliding balls; 120. a lifting bracket; 121. a lifting motor; 122. a transverse threaded rod; 123. a first rotating gear; 124. a second rotating gear; 125. a vertical threaded rod; 126. lifting the threaded sleeve; 127. a lifting table; 128. a sprinkler tank; 129. a water spray pipe; 130. discharging hoppers; 131. a discharging valve; 132. a collection box; 2. a cleaning mechanism; 201. a cleaning support; 202. cleaning the rotating shaft; 203. a fastening nut; 204. splicing blocks; 205. a cleaning blade; 206. a locking bracket; 207. locking the threaded rod; 208. a locking handle; 209. a locking spring; 210. locking the slider.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the present utility model provides the following technical solutions: the ceramic microbead production equipment comprises a production mechanism 1, a first rotating motor 103 and a second rotating motor 115 which are arranged in the middle of the production mechanism 1, and a lifting motor 121 arranged at the top, wherein a cleaning mechanism 2 is arranged at the top of the production mechanism 1, cleaning scrapers 205 are arranged at the end parts of the cleaning mechanism 2, the production mechanism 1 comprises a production workbench 101, supporting legs 102 are symmetrically arranged at the bottom of the production workbench 101, an output end of the first rotating motor 103 is fixedly connected with an inclined rotating shaft 104, an end part of the inclined rotating shaft 104 is fixedly connected with an inclined rotating bracket 105, two sides of the inclined rotating bracket 105 are symmetrically provided with intermittent fixed discs 106, intermittent gear bars 107 are fixedly connected inside the intermittent fixed discs 106, intermittent gear bars 107 are rotatably connected with intermittent rotating discs 108, one side of the top of each intermittent rotating disc 108 is rotatably connected with intermittent limiting blocks 109, the bottom of the intermittent limiting block 109 is fixedly connected with a spring rotating shaft 110, the bottom of the spring rotating shaft 110 is rotationally connected with a spring sleeve 111, the inside of the spring sleeve 111 is fixedly connected with a reset spring 112, the bottom of the reset spring 112 is fixedly connected with a spring sliding rod 113, one side of the intermittent rotating disc 108 close to the intermittent limiting block 109 is provided with a limiting sliding groove 114, the limiting sliding groove 114 is in sliding connection with the spring sliding rod 113, the bottom of the second rotating motor 115 is fixedly provided with a motor bracket 116, the output end of the motor bracket 116 is fixedly connected with a production rotating shaft 117, the end part of the production rotating shaft 117 is fixedly connected with a production rotating disc 118, the outer side of the production rotating disc 118 is rotationally connected with a sliding ball 119, the top of the production workbench 101 is fixedly connected with a lifting bracket 120, the bottom of the production workbench 101 is provided with a collecting box 132, the two output ends of the lifting motor 121 are fixedly connected with a transverse threaded rod 122, the end part of the transverse threaded rod 122 is fixedly connected with a first rotating gear 123, the bottom of the first rotating gear 123 is meshed with a second rotating gear 124, the bottom of the second rotating gear 124 is fixedly connected with a vertical threaded rod 125, the middle part of the vertical threaded rod 125 is in threaded connection with a lifting thread sleeve 126, a lifting platform 127 is fixedly connected between the two lifting thread sleeves 126, one side of the bottom of the lifting platform 127 is fixedly connected with a sprinkling tank 128, the bottom of the sprinkling tank 128 is in threaded connection with a water spraying pipe 129, one side of the bottom of the lifting platform 127 away from the sprinkling tank 128 is fixedly provided with a discharging hopper 130, the middle part of the discharging hopper 130 is provided with a discharging valve 131, can rotate the granulation to ceramic microballon through setting up production facility 1 to improve ceramic microballon's output, drive slope axis of rotation 104 and slope rotation support 105 through first rotation motor 103 and rotate, thereby be convenient for ceramic microballon raw materials's injection, simultaneously after the raw materials roll into the pearl, be convenient for collect ceramic microballon, through the meshing effect between intermittent type stopper 109 and the intermittent type gear strip 107, fix slope rotation support 105 and production rolling disc 118 after the rotation slope, avoid second rotation motor 115 to drive production axis of rotation 117 and production rolling disc 118 and rotate, cause the vibrations damage of first rotation motor 103 and slope axis of rotation 104.

The cleaning mechanism 2 comprises a cleaning support 201, a cleaning rotating shaft 202 is rotatably connected to the bottom of the cleaning support 201, a fastening nut 203 is fixedly connected to the inner thread of the cleaning rotating shaft 202, a splicing block 204 is rotatably connected to one side of the cleaning rotating shaft 202, a cleaning scraping plate 205 is slidably connected with the splicing block 204, a locking support 206 is symmetrically arranged at the end part of the cleaning scraping plate 205, a locking threaded rod 207 is fixedly connected to the inner thread of the locking support 206, a locking handle 208 is fixedly connected to the top of the locking threaded rod 207, one end of the locking threaded rod 207, far away from the locking handle 208, is fixedly connected with a locking spring 209, a locking sliding block 210 is fixedly connected to the bottom of the locking spring 209, the locking sliding block 210 is clamped and connected with the splicing block 204, the cleaning support 201 is fixedly arranged at the bottom of a lifting table 127, the cleaning scraping plate 205 is in joint connection with a production rotating disc 118, the cleaning scraping plate 205 can not only roll and limit ceramic microbeads after ball forming through the arrangement of the cleaning mechanism 2, but also can replace the cleaning scraping plate 205, a lifting motor 121 is matched to drive a transverse threaded rod 122 and a first rotating gear 123, the meshing effect between the first rotating gear 123 and a second rotating gear 124 is utilized, thereby driving a vertical 125 and a lifting threaded rod 126 to rotate, the threaded rod 127, and the lifting threaded rod 127 are moved up and the lifting threaded rod 127, and the lifting rotating disc 127, and the inner wall of the lifting rotating disc is further, and the cleaning disc 118 are made to be in joint with the production, and the production disc, and the rotating disc.

Working principle: before using the ceramic microbead production equipment, the whole condition of the device needs to be checked first to determine that normal operation can be performed, according to the method shown in fig. 1-6, firstly, raw materials for producing ceramic microbeads are put into a production rotating disc 118 through a discharging hopper 130 and a discharging valve 131, water is added to the raw materials through a water spraying tank 128 and a water spraying pipe 129, a first rotating motor 103 drives an inclined rotating shaft 104 and an inclined rotating support 105 to rotate, so that the inclined rotating support 105 and the production rotating disc 118 generate inclined angles, the ceramic microbead raw materials are convenient to roll into beads, the inclined rotating support 105 and the production rotating disc 118 after rotation are fixed through the meshing effect between an intermittent limiting block 109 and an intermittent gear bar 107, and when a second rotating motor 115 is prevented from driving the production rotating shaft 117 and the production rotating disc 118 to rotate, thereby causing vibration damage to the first rotating motor 103 and the inclined rotating shaft 104, secondly, driving the transverse threaded rod 122 and the first rotating gear 123 to rotate through the lifting motor 121, driving the vertical threaded rod 125 and the lifting screw sleeve 126 to rotate through the meshing action between the first rotating gear 123 and the second rotating gear 124, realizing the up-and-down movement of the lifting platform 127, lowering the cleaning scraping plate 205 to the upper half part of the production rotating disc 118, adjusting the rotating angle of the cleaning scraping plate 205 through the cleaning rotating shaft 202 and the fastening nut 203, enabling the cleaning scraping plate 205 to be close to the production rotating disc 118, limiting or cleaning ceramic microbeads on the production rotating disc 118, finally, after the ceramic microbeads are formed in a rolling way, driving the cleaning support 201 to rise through the lifting motor 121, and anticlockwise rotating the inclined rotating support 105 and the production rotating disc 118, thereby facilitating the pouring of the formed ceramic microbeads into collection container 132 for collection.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. The ceramic microbead production equipment comprises a production mechanism (1), a first rotating motor (103) and a second rotating motor (115) which are arranged in the middle of the production mechanism (1), and a lifting motor (121) at the top;

the top of the production mechanism (1) is provided with a cleaning mechanism (2), and the end part of the cleaning mechanism (2) is provided with a cleaning scraper (205);

characterized by further comprising:

the production mechanism (1) comprises a production workbench (101), and supporting legs (102) are symmetrically arranged at the bottom of the production workbench (101);

the output end of the first rotating motor (103) is fixedly connected with an inclined rotating shaft (104), and the end part of the inclined rotating shaft (104) is fixedly connected with an inclined rotating bracket (105);

the two sides of the inclined rotating support (105) are symmetrically provided with intermittent fixing plates (106), and intermittent gear bars (107) are fixedly connected inside the intermittent fixing plates (106).

2. The ceramic microbead production apparatus according to claim 1, wherein: the inside rotation of intermittent gear strip (107) is connected with intermittent rotation dish (108), the top one side rotation of intermittent rotation dish (108) is connected with intermittent stop block (109), the bottom fixedly connected with spring axis of rotation (110) of intermittent stop block (109), the bottom rotation of spring axis of rotation (110) is connected with spring sleeve (111), the inside fixedly connected with reset spring (112) of spring sleeve (111), the bottom fixedly connected with spring slide bar (113) of reset spring (112), spacing sliding groove (114) have been seted up to one side that intermittent rotation dish (108) is close to intermittent stop block (109), spacing sliding groove (114) and spring slide bar (113) sliding connection.

3. A ceramic microbead production apparatus as in claim 2, wherein: the bottom fixed mounting of second rotation motor (115) has motor support (116), the output fixedly connected with production axis of rotation (117) of motor support (116), the tip fixedly connected with production rolling disc (118) of production axis of rotation (117), the outside rotation of production rolling disc (118) is connected with slip ball (119), the top fixedly connected with lifting support (120) of production workstation (101), the bottom of production workstation (101) is provided with collecting box (132).

4. A ceramic microbead production apparatus according to claim 3, wherein: two output fixedly connected with transverse threaded rod (122) of elevator motor (121), the tip fixedly connected with first rotation gear (123) of transverse threaded rod (122), the bottom meshing of first rotation gear (123) is connected with second rotation gear (124), the bottom fixedly connected with vertical threaded rod (125) of second rotation gear (124), the middle part threaded connection of vertical threaded rod (125) has lift thread bush (126), two fixedly connected with elevating platform (127) between lift thread bush (126), the bottom one side fixedly connected with watering box (128) of elevating platform (127), the bottom threaded connection of watering box (128) has spray pipe (129), one side fixed mounting that watering box (128) was kept away from to the bottom of elevating platform (127) has blowing hopper (130), the middle part of blowing hopper (130) is provided with blowing valve (131).

5. The ceramic microbead production apparatus according to claim 1, wherein: the cleaning mechanism (2) comprises a cleaning support (201), a cleaning rotating shaft (202) is rotatably connected to the bottom of the cleaning support (201), a fastening nut (203) is connected to the cleaning rotating shaft (202) through internal threads, a splicing block (204) is rotatably connected to one side of the cleaning rotating shaft (202), a cleaning scraping plate (205) is slidably connected with the splicing block (204), and locking supports (206) are symmetrically arranged at the end portions of the cleaning scraping plate (205).

6. The ceramic microbead production apparatus as in claim 5, wherein: the locking support is characterized in that the locking support is connected with a locking threaded rod (207) through internal threads, the top of the locking threaded rod (207) is fixedly connected with a locking handle (208), one end, far away from the locking handle (208), of the locking threaded rod (207) is fixedly connected with a locking spring (209), and the bottom of the locking spring (209) is fixedly connected with a locking sliding block (210).

7. The ceramic microbead production apparatus as in claim 6, wherein: the locking sliding block (210) is clamped and connected with the splicing block (204), the cleaning support (201) is fixedly arranged at the bottom of the lifting platform (127), and the cleaning scraping plate (205) is in fit connection with the production rotating disc (118).