CN211141917U - Novel humic acid biological organic compound fertilizer production device - Google Patents
Novel humic acid biological organic compound fertilizer production device Download PDFInfo
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- CN211141917U CN211141917U CN201922329311.3U CN201922329311U CN211141917U CN 211141917 U CN211141917 U CN 211141917U CN 201922329311 U CN201922329311 U CN 201922329311U CN 211141917 U CN211141917 U CN 211141917U
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Abstract
The utility model relates to the field of fertilizer production, in particular to a novel humic acid biological organic compound fertilizer production device, which comprises a crusher, a stirring device, a granulator, a dryer, a cooler, a screening machine, a packing machine, an activation reaction tank, a hot melting tank, a film coating machine and a bucket elevator; the top of the hot melting tank is provided with a stirring motor and is provided with a water filling port and a feeding port, the middle part of the tank body of the hot melting tank is wound with a heating pipe, the heating pipe is connected with an oil storage tank, the oil storage tank is connected with a heater through a pipeline, and the oil storage tank and the pipeline of the heater are provided with a circulating pump; the hot melt tank is characterized in that a metering pulp shooting machine is installed on a discharge port at the bottom of the hot melt tank, a thermometer and a PH sensor are installed at the top of the hot melt tank, and a flowmeter is installed on a pipeline of a water filling port. The device has simple operation process and high production capacity, and is suitable for continuous and automatic large-scale production; a coating machine is adopted to coat the granular humic acid organic compound fertilizer, so that the granules are smooth and mellow, the granule strength is high, and the caking and chalking phenomena of the compound fertilizer can be avoided.
Description
Technical Field
The invention relates to the field of fertilizer production, in particular to a novel humic acid biological organic compound fertilizer production device.
Background
The humic acid organic compound fertilizer is produced with peat, brown coal and weathered coal as main material and through adding ammonia water (or hydrochloric acid, sulfuric acid, nitric acid) or bone dregs powder and phosphate rock powder to produce product containing great amount of humic acid, nitrogen, phosphorus, potassium and trace elements essential for crop growth and development. At present, humic acid compound fertilizers are gradually recognized and accepted by farmers and become an important variety in fertilizer families. The reasonable application of the humic acid compound fertilizer can increase the crop yield, has better effects on improving the crop quality, improving the soil and the like, can improve the utilization rate of organic matters, and enhances the disease resistance and drought resistance of crops. Based on the organic humic acid compound fertilizer, the novel humic acid organic compound fertilizer for mass production can play an effective role in the aspects of increasing crop yield, improving crop quality, enhancing crop stress resistance, improving soil and the like, and has important significance for the development of green ecological agriculture in China, and the green ecological development of modern agriculture.
However, compound fertilizer enterprises still have certain problems in producing humic acid compound fertilizers. Humic acid is difficult to be directly absorbed and utilized by crops, and must be subjected to certain activation treatment, the prior art adopts a conventional humic acid activation technology, and the humic acid is used as a raw material for fertilizer production after being activated, separated and dried, but the method has the problems of incapability of continuous production and the like, and is not suitable for large-scale industrial popularization on a compound fertilizer production line. In order to solve the problem, the utility model provides a novel humic acid biological organic compound fertilizer production device. The device has simple operation process and high production capacity, and is suitable for continuous and automatic large-scale industrial production of the humic acid organic compound fertilizer.
Disclosure of Invention
In order to achieve the above object, the present invention provides the following device: the utility model provides a novel biological organic compound fertilizer of rotten phytic acid apparatus for producing, includes rubbing crusher, activation retort, hot melt jar, agitated vessel, granulator, desiccator, cooling system, sieve separator, packagine machine. The rubbing crusher upper end has the feed inlet, and rubbing crusher discharge gate below is provided with screw conveyer, and screw conveyer transports the raw materials that smash through the bucket machine and mixes the machine, mixes the machine upper end and opens there is the auxiliary material feed inlet, mixes the export of machine lower extreme and is connected with the activation retort, the slope of activation retort sets up, and jar body is opened than the bottom has the discharge gate, and the lift hopper is installed to the discharge gate, and the lift hopper adds the humic acid raw materials in the hot melt jar.
Stirring motor is installed at the hot melting tank top to it has water filling port and charge door to open, and hot melting tank jar body middle part winding has the heating pipe, and the heating pipe is connected with the oil storage tank, and the oil storage tank passes through the pipeline and is connected with the heater, installs the circulating pump on the pipeline of oil storage tank and heater. Install measurement patching machine on the hot melt tank bottom discharge gate, the measurement patching machine includes centrifugal pump, flowmeter and nozzle, the centrifugal pump installs the converter additional, the high-efficient machine that mixes is connected to hot melt tank bottom discharge gate.
Various raw materials are stirred by a high-efficiency mixer and then are conveyed into a granulator, and the granulated fertilizer treated by the granulator is conveyed into a dryer for drying through a conveyor belt, wherein the dryer is connected with a hot blast stove. The dried fertilizer is conveyed to a cooling machine through a conveying belt and then conveyed to a coating machine through a conveying belt after being cooled, the coated granular fertilizer is conveyed to a drum sieve through the conveying belt for screening, and the fertilizer with qualified particle size is conveyed to a packaging machine for packaging.
Preferably, the method comprises the following steps: the material of the activation reaction tank, the hot melting tank and the mixer is carbon steel, and stirring paddles are arranged on the activation reaction tank, the hot melting tank and the mixer. The stirring rake of activation retort internally mounted is the reducing screw, can make rotten phytic acid mix, the activation is more even, simultaneously effective ejection of compact.
Preferably, the method comprises the following steps: the top of the hot melting tank is provided with a thermometer and a PH sensor, and the pipeline of the water filling port is provided with a flowmeter.
Preferably, the method comprises the following steps: the dryer is a tumble dryer.
Preferably, the method comprises the following steps: the high-efficiency mixer is a double-shaft paddle high-efficiency mixer.
Preferably, the method comprises the following steps: the granulator is a disc granulator.
The utility model discloses a work flow does: the peat or the lignite is crushed by a crusher and then sent into a mixer, an alkaline activator is added into the crushed peat or the lignite, the mixture is evenly mixed and then sent into an activation reaction tank to be kept stand for 1 to 3 days, the content (mass percent) of water-soluble humic acid is detected to be more than or equal to 2.0 percent, the content (mass percent) of total humic acid is detected to be more than or equal to 40 percent, and then the pretreatment of the raw materials is completed to obtain the activated humic acid; weighing quantitative urea, adding the urea into a hot melting tank, adding quantitative water, heating heat conducting oil by a heater to enable the temperature of the hot melting tank to reach 120 ℃, enabling the urea to be in a molten state, adding pretreated humic acid after the urea is completely molten, controlling the temperature to be 90-100 ℃, adding potassium carbonate accounting for 2-5% of the humic acid by weight, uniformly mixing, reacting for 15-20 min, and determining the pH to be 9-11 to obtain humic acid urea; humic acid urea, microbial powder, inorganic compound fertilizers such as potassium chloride, ammonium sulfate and the like and trace elements are added into a high-efficiency mixer to be uniformly mixed and then sent into a disc granulator to produce granular humic acid organic compound fertilizer, and the granular humic acid organic compound fertilizer is dried by a roller dryer, cooled by a cooler, coated by a coating machine, screened by a roller screening machine and then packaged into bags by a packaging machine.
The beneficial effects of the utility model reside in that: 1. The device has simple operation process and high production capacity, and is suitable for continuous and automatic large-scale industrial production of the humic acid organic compound fertilizer; 2, coating the granular humic acid organic compound fertilizer by a coating machine, so that the granules are smooth and mellow, have high granule strength and can solve the caking and chalking phenomena of the compound fertilizer; 3, the metering slurry spraying machine, the thermometer, the PH sensor and the flowmeter can accurately control the raw material consumption, the applicable temperature and PH value and accurately control the product quality.
Drawings
FIG. 1 is a schematic diagram of a preferred embodiment of the apparatus of the present invention;
reference numerals: 1 rubbing crusher, 2 screw conveyer, 3 bucket elevator, 4 mixers, 5 charge gates, 6 activation retort, 7 bucket elevator, 8 hot melt jar, 9 charge gates, 10 oil storage tank, 11 heaters, 12 circulating pumps, 13 measurement patching machines, 14 charge gates, 15 high-efficient mixers, 16 feed openings, 17 disc granulator, 18 conveyer belts, 19 cylinder drying-machines, 20 hot-blast stoves, 21 cooler, 22 coating machine, 23 drum sieve, 24 bucket elevator, 25 packagine machine, 26 reducing screw, 27 thermometer, 28PH sensor, 29 water filling port, 30 flowmeters.
Detailed Description
The technical solution of the present invention will be described in detail with reference to fig. 1.
The device for producing the novel humic acid biological organic compound fertilizer comprises a pulverizer 1, a mixer 4, an activation reaction tank 6, a disc granulator 17, a drum dryer 19, a cooler 21, a drum sieve 23 and a packing machine 25. There is the feed inlet in 1 upper end of rubbing crusher, and 1 discharge gate below of rubbing crusher is provided with screw conveyer 2, and screw conveyer 2 transports the raw materials that smash through bucket elevator 3 and mixes in the machine 4, and it has subsidiary material feed inlet 5 to mix 4 upper ends and open, mixes 4 lower extreme exports of machine and is connected with activation retort 6, 6 internally mounted's of activation retort stirring leaf is reducing screw 26, 6 slopes of activation retort set up, and the lower end of the jar body is opened there is the discharge gate, and bucket elevator 7 is installed to the discharge gate, and bucket elevator 7 adds the humic acid raw materials in hot melt jar 8. The material of the activation reaction tank 6, the hot melting tank 8 and the mixer 4 is carbon steel material.
The top of the hot melting tank 8 is provided with a stirring motor, a water filling port 29 and a feeding port 9, and is provided with a thermometer 27 and a PH sensor 28, and a pipeline of the water filling port 29 is provided with a flowmeter 30.
The heating pipe is wound in the middle of the hot melting tank 8, the heating pipe is connected with the oil storage tank 10, the oil storage tank 10 is connected with the heater 11 through a pipeline, and the circulating pump 12 is installed on the pipelines of the oil storage tank 10 and the heater 11. Install measurement patching machine 13 on the 8 bottom discharge mouths of hot melt jar, and 8 bottom discharge mouths of hot melt jar connect high-efficient machine 15 that mixes, high-efficient machine 15 that mixes is the high-efficient machine that mixes of biax paddle, and opens on the top has charge door 14.
Various raw materials are stirred by a high-efficiency mixer 15 and then are conveyed into a disc granulator 17 from a feed opening 16, the granular fertilizer treated by the disc granulator 17 is conveyed into a drum dryer 19 by a conveyor belt 18 for drying, and the drum dryer 19 is connected with a hot-blast stove 20. The dried fertilizer is conveyed to a cooling machine 21 through a conveying belt to be cooled, and then conveyed to a coating machine 22 through the conveying belt, the coated granular fertilizer is conveyed to a rotary screen 23 through the conveying belt to be screened, and the fertilizer with qualified particle size is conveyed to a packing machine 25 through a bucket lifting machine 24 to be packed.
The above-described embodiments are illustrative, and should not be construed as limiting the invention, and those skilled in the art can make changes, modifications, substitutions and alterations to the above-described embodiments without departing from the principles and spirit of the invention.
Claims (5)
1. The utility model provides a novel biological organic compound fertilizer of rotten phytic acid apparatus for producing, includes rubbing crusher, agitated vessel, granulator, drying-machine, cooler, sieve separator, packagine machine, its characterized in that: the device also comprises an activation reaction tank, a hot melting tank, a film coating machine, a bucket elevator and a screw conveyer; the top of the hot melting tank is provided with a stirring motor and is provided with a water filling port and a feeding port, the middle part of the tank body of the hot melting tank is wound with a heating pipe, the heating pipe is connected with an oil storage tank, the oil storage tank is connected with a heater through a pipeline, and the oil storage tank and the pipeline of the heater are provided with a circulating pump; the hot melt tank is characterized in that a metering pulp shooting machine is installed on a discharge port at the bottom of the hot melt tank, a thermometer and a PH sensor are installed at the top of the hot melt tank, and a flowmeter is installed on a pipeline of a water filling port.
2. The device for producing the novel humic acid biological organic compound fertilizer as claimed in claim 1, is characterized in that: the activation reaction tank is obliquely arranged, and the stirring paddle arranged inside the activation reaction tank is a reducing propeller.
3. The device for producing the novel humic acid biological organic compound fertilizer as claimed in claim 1, is characterized in that: the dryer is a tumble dryer.
4. The device for producing the novel humic acid biological organic compound fertilizer as claimed in claim 1, is characterized in that: the stirring equipment is a double-shaft paddle high-efficiency mixer.
5. The device for producing the novel humic acid biological organic compound fertilizer as claimed in claim 1, is characterized in that: the granulator is a disc granulator.
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CN201922329311.3U CN211141917U (en) | 2019-12-23 | 2019-12-23 | Novel humic acid biological organic compound fertilizer production device |
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CN201922329311.3U CN211141917U (en) | 2019-12-23 | 2019-12-23 | Novel humic acid biological organic compound fertilizer production device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112939670A (en) * | 2021-03-25 | 2021-06-11 | 山东奥德鲁生物科技有限公司 | Hydrophobic slow-release organic-inorganic compound fertilizer preparation device and preparation method |
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2019
- 2019-12-23 CN CN201922329311.3U patent/CN211141917U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112939670A (en) * | 2021-03-25 | 2021-06-11 | 山东奥德鲁生物科技有限公司 | Hydrophobic slow-release organic-inorganic compound fertilizer preparation device and preparation method |
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Granted publication date: 20200731 Termination date: 20201223 |
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