CN211134445U

CN211134445U - Even rubber coating device suitable for mattress equipment

Info

Publication number: CN211134445U
Application number: CN201921329154.XU
Authority: CN
Inventors: 陈秀英; 李和运
Original assignee: Henan Xinzhiyue Industry Co ltd
Current assignee: Henan Xinzhiyue Industry Co ltd
Priority date: 2019-08-16
Filing date: 2019-08-16
Publication date: 2020-07-31
Anticipated expiration: 2029-08-16

Abstract

The utility model relates to an even rubber coating device suitable for mattress equipment, including rubber coating mechanism and belt transmission device, belt transmission device passes rubber coating mechanism below, the vertical fixed setting of mounting plate frame plumbous of rubber coating mechanism is on the mounting bracket base, it is provided with the mounting panel to be located the mounting bracket outside, glue spreader and moulding-roller transversely set up between the mounting panel that is located the mounting bracket outside through the installation piece, it has the branch cistern to correspond fixed joint on the mounting panel that the rubber coating rubber roll is located the mounting bracket both ends, it is located the fixed glue storage box that is provided with in mounting bracket top to correspond the branch cistern, glue storage box side below is provided with the drain pipe that has the motorised valve, and the drain pipe is arranged in and is. The utility model relates to a rationally novel, hoisting device's automation level improves the control accuracy of rubber coating device, realizes that rubber coating portion goes out to glue flow control and even rubber coating, reduces glue consumption, improves the environmental protection level of mattress.

Description

Even rubber coating device suitable for mattress equipment

Technical Field

The utility model relates to a mattress production facility technical field, concretely relates to even rubber coating device suitable for mattress equipment.

Background

Along with the high-speed development of the economy of China, the living level of residents in China is greatly improved, and then the high-speed development of tourism economy is driven, along with the rise of town tourism, a large number of hotels and peasant households operate and live, the hotels are used as living places of people's traveling life, the safety and comfort conditions of the hotels are good and bad, the living experience of customers is directly influenced, the requirements of the Chinese people on the safety and comfort of living and living facilities are increasingly strict, the hotel operators are required to pay more attention to the environmental state of guest rooms, and the beds are an important ring, and are usually the focus of the customers. The elastic mattress is favored because the sleep quality of people can be improved, the composite bonding assembly of multiple materials is involved in the production process of the mattress, a gluing device is commonly used in the process, the conventional gluing device mainly comprises a spraying machine and a brushing machine, the brushing machine also comprises a reciprocating brushing machine and a roller type brushing machine, the spraying type gluing machine works in a non-contact mode with the mattress in the working process, a certain distance exists between a glue outlet of a spray head and the mattress, the glue is sprayed on the profile of the mattress through the reciprocating motion of the spray head, the roller type gluing machine can well finish the gluing work on the mattress in the working process of the brushing machine, and the roller type gluing machine can not only solve the problem that the glue is unevenly brushed in different degrees in the gluing process of the spraying machine or the brushing machine on the profile of the mattress, especially, the gluing uniformity of the gluing device is improved aiming at the part of mattress materials which are difficult to be glued, such as palm fiber, and the strength of the gluing molded surface can be effectively improved.

Disclosure of Invention

To the above problem, the utility model provides an even rubber coating device suitable for mattress equipment, hoisting device's automation level improves the control accuracy of rubber coating device, realizes that rubber coating portion goes out to glue flow control and even rubber coating, reduces glue consumption, improves the environmental protection level of mattress. Therefore, the utility model provides a following technical scheme:

a uniform gluing device suitable for assembling a mattress comprises a gluing mechanism and a belt transmission device, wherein the belt transmission device penetrates through the lower part of the gluing mechanism, and the gluing mechanism comprises a first driving motor, a gluing roller, an installation rack, a glue storage box, a P L C control cabinet installation rack, an installation rack base, a lead screw, a slide rail, an installation plate and a liquid separating tank;

the middle of the mounting frame base is provided with a mounting base plate, the mounting frame lead is vertically and fixedly arranged on the mounting frame base, a pair of lead screw fixing blocks are respectively arranged on opposite upright posts on one side of the mounting frame, a lead screw is rotatably arranged between the two lead screw fixing blocks, a slide rail is longitudinally arranged on the end surface of the upright post on the other side of the mounting frame on one side far away from the lead screw fixing blocks, a mounting plate is arranged at the outer end of the mounting frame, a lead screw connecting block on one side of the mounting plate is in threaded connection with the lead screw, a slide groove on the other side of the mounting plate is arranged on the slide rail in a sliding manner, the glue spreading roller and the glue pressing roller are transversely arranged between the mounting plates on the outer side of the mounting frame through the mounting blocks, liquid separating grooves are, and more than two liquid outlet pipes with electric valves are arranged below the glue storage box side, and the liquid outlet pipes are arranged in the liquid dividing tank.

Foretell, the separating tank including dividing the liquid cell body, be located the horizontal positioning fixture block that is provided with in separating liquid cell body both ends central authorities, be located the lower tip of dividing the liquid cell body and be provided with fan-shaped installation face, correspond and divide the fan-shaped installation face of liquid cell body on through the fixed frame fixedly connected with rubber coating brush cloth of rubber coating brush cloth.

Foretell, the fixed frame of rubber coating brush cloth be provided with two or more arc along the axial interval and strengthen the rib, and be located and be provided with the locating hole that is used for fixing on the fixed frame strake of rubber coating brush cloth.

The sector mounting surface and the glue spreader are coaxially arranged, the radius R corresponding to the arc of the sector mounting surface is larger than the radius R of the glue spreader, the included angle α corresponding to the arc of the sector mounting surface is larger than or equal to 30 degrees and smaller than or equal to α degrees and smaller than or equal to 60 degrees.

The glue storage box comprises a box body, the box body is connected with the box cover through a hinge, a liquid inlet is formed in the surface of one end of the box cover, and more than two liquid outlet pipes connected with the electric valve are arranged on the lower portion of one side of the box body.

The mounting plate comprises a mounting plate body, a screw rod connecting block is fixedly arranged in the center of one end of the mounting plate body, a sliding groove is longitudinally formed in the inner side plate face of the other end of the mounting plate body, two mounting block through holes are formed in the center of the mounting plate body and used for fixing mounting blocks located at two ends of the glue pressing roller and the glue pressing roller, mounting through holes are formed in the lower portion of the mounting block, and positioning blocks are clamped and connected with the positioning through holes in a positioning mode.

The glue roller is a metal roller, and the radius R' of the glue roller is larger than the radius R of the glue roller.

Preferably, the radius R' of the glue roller is 1.1-1.3 times of the radius R of the glue roller.

The glue spreader is connected with the first driving motor through a spline at one end of the glue spreader, and the glue spreader and the rubber press roll are rotatably connected with the transmission belt through a transmission gear arranged at the same side.

The belt conveyor further comprises a P L C control cabinet mounting frame and a P L C control cabinet which are fixedly arranged on the upright post at the end part of the mounting frame, and the belt conveyor, the first driving motor and the electric valve are electrically connected with the P L C control cabinet.

The utility model relates to a rationally novel, gain following beneficial effect:

1. the electric valve control is added to the glue storage tank, so that the control accuracy of the gluing device is improved, the control on the glue output quantity is realized, and the automation level of the device is improved;

2. the flow distribution groove is additionally arranged corresponding to the glue spreading roller, and the glue can be uniformly coated on the glue spreading roller through the glue distribution groove and the glue spreading roller to rotate, so that the uniform coating of the mattress is realized;

3. the device goes out to glue volume and rubber coating homogeneity and obtains promoting, avoids appearing leaking to glue and leads to mattress profile hydrops to reduce the glue consumption, reduce single mattress glue use amount, promote the environmental protection level of mattress.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.

Fig. 1 is a schematic structural view of a gluing device and a belt conveying device according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a glue spreading device according to an embodiment of the present invention;

fig. 3 is a schematic structural view of a mounting frame of a gluing device according to an embodiment of the present invention;

FIG. 4 is a schematic view of a liquid separating tank installation structure of the embodiment of the present invention;

FIG. 5 is a schematic view of a glue storage box according to an embodiment of the present invention;

fig. 6 is a schematic view of a mounting plate structure according to an embodiment of the present invention;

FIG. 7 is a schematic structural view of a liquid separating tank according to an embodiment of the present invention;

fig. 8 is a schematic structural view of a fixing frame for a coated brush cloth according to an embodiment of the present invention.

Reference numerals:

0-glue coating mechanism, 1-belt transmission device, 2-first driving motor, 3-glue coating roller, 4-installation rack, 5-glue storage box, 501-box body, 502-box cover, 503-electric valve, 504-liquid outlet pipe, 505-liquid inlet, 506-hinge, 6-P L C control cabinet installation rack, 7-P L C control cabinet, 8-universal wheel, 9-installation rack base, 10-installation base plate, 11-second driving motor, 12-first bracket, 13-first variable speed driving mechanism, 14-trapezoidal support block, 15-second variable speed driving mechanism, 16-lead screw fixing block, 17-glue pressing roller, 18-conversion connecting rod, 19-lead screw, 20-sliding rail, 21-second bracket, 22-installation plate, 2201-installation plate body, 2202-installation block through hole, 2203-sliding groove, 2204-lead screw connecting block, 2205-lead screw hole, 2206-installation through hole, 2207-positioning hole, 23-driving shaft, 24-transmission gear, 25-transmission belt, 26-installation block, 2203-glue coating groove, 2204-lead screw connecting block, 2205-wire hole, 2705-groove, 2703-positioning groove, 2704-fixing frame, 2705-fixing groove, 2703-fixing groove, 2704-fixing frame, 2705-reinforcing rib-bar, and 2707-fixing frame.

Detailed Description

In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are used only for convenience of describing the present application and for simplicity of description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Embodiment 1, referring to fig. 1 to 2, an even gluing device suitable for mattress assembly includes a gluing mechanism 0 and a belt transmission device 1, the belt transmission device 1 passes through a lower portion of the gluing mechanism 0, the gluing mechanism 0 includes a first driving motor 2, a gluing roller 3, an installation frame 4, a glue storage box 5, a P L C intermediate cabinet 6, an installation frame base 9, a second driving motor 11, a first variable speed driving mechanism 13, a second variable speed driving mechanism 15, a lead screw 19, a slide rail 20, an installation plate 22, and a liquid separation tank 27, an installation base plate 10 is disposed in the middle of the installation frame base 9, the installation frame 4 is vertically and fixedly disposed on the installation frame base 9, a pair of lead screw fixing blocks 16 are respectively disposed on opposite upright columns on one side of the installation frame 4, the lead screw 19 is rotatably disposed between the two lead screw fixing blocks 16, a slide rail 20 is longitudinally disposed on an end surface of the upright column on the other side of the installation frame 4, an installation plate 22 disposed at an outer side of the installation frame 4, a lead screw connecting block 2204 on one side of the installation frame is in threaded connection with the lead screw 19, a sliding arrangement block 2203 and a slide rail 20, a glue storage tank 504 is disposed on an outer side of the installation frame 5, and a glue storage tank is disposed on the installation frame 5, and a glue storage tank 22 is disposed on the side of the installation frame 5, and a glue storage tank is disposed on the installation frame 5 side of the installation frame, and a glue storage.

Referring to fig. 7-8, the liquid separating tank 27 comprises a liquid separating tank body 2701, a positioning fixture block 2702 is transversely arranged in the center of two ends of the liquid separating tank body 2701, a fan-shaped mounting surface 2703 is arranged at the lower end of the liquid separating tank body 2701, a gluing brush 2704 is fixedly connected to the fan-shaped mounting surface 2703 of the liquid separating tank body 2701 through a gluing brush fixing frame 2705, the gluing brush fixing frame 2705 is provided with more than two arc-shaped reinforcing ribs 2706 at intervals along the axial direction, a positioning hole 2707 for fixing is arranged on an edge strip of the gluing brush fixing frame 2705, a gluing coating 2704 is pressed on the fan-shaped mounting surface 2703 through the gluing brush fixing frame 2705, during operation, glue can be uniformly coated on the gluing roller 3 through the liquid separating tank 27 and the gluing roller 3 by matching with the glue spreading roller, so as to uniformly coat the mattress, the fan-shaped mounting surface 2703 and the gluing roller 3 are coaxially arranged, a radius R corresponding to the fan-shaped mounting surface 2703 is larger than a radius R of the gluing roller 3, an arc line corresponding to an included angle α, preferably 30 degrees less than α degrees, and the arrangement makes the fan-shaped mounting surface 2703 and the glue roller 27 and the glue roller press.

Referring to fig. 5, the glue storage tank 5 includes a tank body 501, the tank body 501 is connected to a tank cover 502 through a hinge 506, a liquid inlet 505 is provided on a surface of one end of the tank cover 502, more than two liquid outlet pipes 504 connected to an electric valve 503 are provided on a lower portion of one side of the tank body 501, the electric valve 503 is added to the glue storage tank 5 for controlling, so that the control accuracy of the gluing device is improved, the flow control of the glue outlet amount is realized, and the automation level of the gluing device is improved.

Referring to fig. 4, the glue roller 17 is a metal roller, and the radius R' of the glue roller 17 is greater than the radius R of the glue roller 3; preferably, the radius R' of the glue pressing roller 17 is 1.1-1.3 times of the radius R of the glue coating roller 3, and after the glue coating roller 3 finishes primary glue coating on the mattress, the glue pressing roller 17 further extrudes the adhesive of the mattress, so that the further uniform coating of the mattress is realized.

Referring to fig. 2 to 3, a mounting substrate 10 is disposed in the middle of the mounting frame base 9, a first variable speed driving mechanism 13 is fixedly disposed on one side of the center of the mounting substrate 10 through a first bracket 12, the first variable speed driving mechanism 13 is connected with a conversion connecting rod 18 disposed in the vertical direction and a second driving motor 11 disposed on the mounting substrate 10 through a worm gear mechanism connection mode, and the rotation direction of the second driving motor 11 can be changed through the first variable speed driving mechanism 13 to realize forward and reverse rotation of the conversion connecting rod 18; two ends of the conversion connecting rod 18 are connected with the lower end part of a lead screw 19 which is vertically and fixedly arranged between lead screw fixing blocks 16 through a second variable speed driving mechanism 15, the lead screw 19 is in threaded connection with a lead screw connecting block 2204 which is positioned at one side of a mounting plate 22 arranged at the outer side end part of the mounting frame 4, and the glue spreader 3 and the glue pressing roller 17 are transversely arranged between the two mounting plates 22 which are positioned at the outer side of the mounting frame 4 through a mounting block 26; a driving shaft 23 is respectively arranged at one end part of the glue coating roller 3 and one end part of the glue pressing roller 17, a transmission gear 24 is fixedly connected to the driving shaft 23, the driving shaft 23 at one end of the glue coating roller 3 is fixedly connected with the first driving motor 2 through a spline, the glue coating roller 3 and the glue pressing roller 17 are rotatably connected with a transmission belt 25 through the transmission gear 24 arranged at the same side, in operation, the rotation of the paint coating roller 3 is controlled by controlling the rotation of the first driving motor 25, the paint coating roller 3 drives the glue pressing roller 17 to rotate through the transmission gear 24 and the transmission belt 25, and therefore the gluing operation of the mattress by the glue coating mechanism 0 is.

Referring to fig. 4 and 6, the mounting plate 22 includes a mounting plate 2201, a screw rod connecting block 2204 is fixedly disposed at the center of one end of the mounting plate 2201, a screw rod hole 2205 for a screw rod to pass through is disposed at the center of the screw rod connecting block 2204, a sliding slot 2203 is longitudinally disposed on the inner side of the mounting plate 2201, a sliding rail 20 is longitudinally disposed on the end surface of the upright post at the other side of the mounting frame 4 corresponding to one side of the sliding slot 2203 away from the screw rod fixing block 16, one end of the mounting plate 2201 is connected to the sliding rail 20 through the sliding slot 2203, and the other end of the mounting plate is connected to the screw rod 19 through the screw rod connecting block 2204 The device runs stably, and meanwhile, the large-range movement of the gluing part in the height direction is realized, so that the adaptability of the device to operation tables with different heights and mattresses with different thicknesses is improved; two mounting block through holes 2202 are formed in the center of the mounting plate body 2201 and used for fixing mounting blocks 26 located at two ends of the glue spreader 3 and the glue pressing roller 17, mounting through holes 2206 are formed in the lower portions of the mounting blocks 26, and positioning holes 2707 which are correspondingly located above the glue spreader 3 and are clamped by positioning fixture blocks 2702 are formed in the mounting plate 22.

Referring to fig. 1 to 3, the first driving motor 2 is fixedly installed on the installation plate 22 through the second bracket 21, and preferably, the first bracket 12 and the second bracket 21 are L-shaped.

Referring to fig. 1-2, the automatic gluing device further comprises a P L C control cabinet installation frame 6 and a P L C control cabinet 7 which are fixedly arranged on a stand column at the end part of the installation rack 4, the belt transmission device 1, the first driving motor 2, the second driving motor 11, an electric valve 503 and the P L C control cabinet are electrically connected, the opening and closing of the first driving motor 2 can be controlled through the P L C control cabinet 7, so that the gluing roller 3 and the gluing roller 17 can rotate, the second driving motor 11 can be controlled to rotate forwards and backwards, the up-and-down movement of the installation plate 22 can be realized, the lifting movement of a gluing part 503 can be realized, the glue outlet amount of the gluing storage box can be controlled through the opening and closing of the electric valve, the accumulated water on the surface of the mattress caused by glue leakage can be avoided, the glue consumption of the mattress can be reduced.

Referring to fig. 1-3, the universal wheels 8 with the locking function are arranged at the bottoms of the four corners of the mounting frame base 9, so that the gluing mechanism can be conveniently and fast transferred and fixed in a 0-degree-of-freedom mode.

While the preferred embodiments of the present invention have been described in the foregoing illustrative manner, it will be understood by those skilled in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention.

Claims

1. A uniform gluing device suitable for mattress assembly comprises a gluing mechanism (0) and a belt transmission device (1), wherein the belt transmission device (1) penetrates through the lower part of the gluing mechanism (0), and is characterized in that the gluing mechanism (0) comprises a first driving motor (2), a gluing roller (3), an installation rack (4), a glue storage box (5), a P L C control cabinet installation rack (6), an installation rack base (9), a lead screw (19), a slide rail (20), an installation plate (22) and a liquid separating groove (27);

the middle of the mounting frame base (9) is provided with a mounting base plate (10), the mounting frame (4) is vertically and fixedly arranged on the mounting frame base (9), a pair of lead screw fixing blocks (16) are respectively arranged on opposite upright columns at one side of the mounting frame (4), a lead screw (19) is rotatably arranged between the two lead screw fixing blocks (16), one side far away from the lead screw fixing blocks (16) is longitudinally provided with a slide rail (20) on the end surface of the upright column at the other side of the mounting frame (4), a mounting plate (22) is arranged at the outer side end part of the mounting frame (4), a lead screw connecting block (2204) at one side of the mounting plate (22) is in threaded connection with the lead screw (19), a chute (2203) at the other side of the mounting plate is arranged on the slide rail (20) in a sliding manner, the glue spreader (3) and the glue presser roll (17) are transversely arranged between the mounting, correspond rubber coating rubber roll (3) and be located mounting panel (22) at mounting frame (4) both ends on the fixed joint have branch cistern (27), correspond branch cistern (27) and be located mounting frame (4) top fixed glue storage box (5) of being provided with, glue storage box (5) side below be provided with more than two drain pipes (504) that have motorised valve (503), and drain pipe (504) are arranged in branch cistern (27).

2. A uniform gluing device suitable for mattress assembly according to claim 1, characterised in that: the liquid separating tank (27) comprises a liquid separating tank body (2701), a positioning fixture block (2702) is transversely arranged in the center of two ends of the liquid separating tank body (2701), a fan-shaped mounting surface (2703) is arranged at the lower end part of the liquid separating tank body (2701), and a corresponding glue brushing cloth (2704) is fixedly connected to the fan-shaped mounting surface (2703) of the liquid separating tank body (2701) through a glue brushing cloth fixing frame (2705).

3. A uniform gluing device suitable for mattress assembly according to claim 2, characterised in that: the gluing and brushing cloth fixing frame (2705) is provided with more than two arc-shaped reinforcing ribs (2706) at intervals along the axial direction, and a positioning hole (2707) for fixing is arranged on an edge strip of the gluing and brushing cloth fixing frame (2705).

4. The uniform gluing device for the mattress assembly according to claim 2, wherein the sector installation surface (2703) is arranged coaxially with the glue spreader (3), the arc corresponding radius R of the sector installation surface (2703) is larger than the radius R of the glue spreader (3), the arc corresponding included angle α of the sector installation surface (2703),

30°≦α≦60°。

5. a uniform gluing device suitable for mattress assembly according to claim 1, characterised in that: the glue storage box (5) comprises a box body (501), the box body (501) is connected with a box cover (502) through a hinge (506), a liquid inlet (505) is formed in the surface of one end of the box cover (502), and more than two liquid outlet pipes (504) connected with an electric valve (503) are arranged on the lower portion of one side of the box body (501).

6. A uniform gluing device suitable for mattress assembly according to claim 1, characterised in that: the mounting plate (22) comprises a mounting plate body (2201), a screw rod connecting block (2204) is fixedly arranged in the center of one end of the mounting plate body (2201), a sliding groove (2203) is longitudinally formed in the inner side plate surface of the other end of the mounting plate body (2201), two mounting block through holes (2202) are formed in the center of the mounting plate body (2201) and used for fixing mounting blocks (26) at two ends of a glue spreading roller (3) and a glue pressing roller (17), mounting through holes (2206) are formed in the lower portion of the mounting blocks (26), and positioning holes (2707) which are connected with positioning clamping blocks (2702) in a clamping mode are formed in the mounting plate (22) above the corresponding glue spreading roller.

7. A uniform gluing device suitable for mattress assembly according to claim 1, characterised in that: the glue pressing roller (17) is a metal roller, and the radius R' of the glue pressing roller (17) is larger than the radius R of the glue spreader (3).

8. A uniform gluing device suitable for mattress assembly according to claim 7, characterised in that: preferably, the radius R' of the glue pressing roller (17) is 1.1-1.3 times of the radius R of the glue spreader (3).

9. A uniform gluing device suitable for mattress assembly according to claim 1, characterised in that: one end of the glue spreader (3) is connected with the first driving motor (2) through a spline, and the glue spreader (3) and the rubber press roll (17) are rotationally connected with the transmission belt (25) through a transmission gear (24) arranged on the same side.

10. The uniform gluing device for the mattress assembly according to claim 1, further comprising a P L C control cabinet mounting rack (6) and a P L C control cabinet (7) fixedly arranged on the upright post at the end of the mounting rack (4), wherein the belt transmission device (1), the first driving motor (2) and the electric valve (503) are electrically connected with the P L C control cabinet (7).