CN114887799A - Functional mattress manufacturing system and method based on home furnishing suite - Google Patents
Functional mattress manufacturing system and method based on home furnishing suite Download PDFInfo
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- CN114887799A CN114887799A CN202210713289.6A CN202210713289A CN114887799A CN 114887799 A CN114887799 A CN 114887799A CN 202210713289 A CN202210713289 A CN 202210713289A CN 114887799 A CN114887799 A CN 114887799A
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- glue
- mattress
- manufacturing system
- assembly
- support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a functional mattress manufacturing system and method based on a home furnishing suite, and relates to the technical field of mattress manufacturing. According to the functional mattress manufacturing system and method based on the home furnishing suite, the glue outlet quantity of the nozzle assembly at the bottom of the glue distribution assembly is adjusted according to the width of a mattress, the two pistons move towards or away from each other along the adjusting cavity, and after the pistons approach to the middle position of the adjusting cavity, except the adjusting cavity between the two pistons, glue in other adjusting cavity spaces cannot enter the adjusting cavity. When adjusting through spouting gluey subassembly, two correction subassemblies promote the mattress to the inside intermediate position of protection casing in step, because a lateral wall of piston and push pedal is located the coplanar, consequently make the interval between two pistons and the interval between two push pedals the same.
Description
Technical Field
The invention relates to the technical field of mattress manufacturing, in particular to a functional mattress manufacturing system and method based on a home furnishing suite.
Background
With the continuous progress of material civilization and technical process, the types of mattresses used by modern people gradually tend to be diversified, mainly including spring mattresses, palm mattresses, latex mattresses, water mattresses, nose slope spine protection mattresses, air mattresses, magnetic mattresses and the like.
Present mattress generally is with the mattress tiling on the operation panel when spouting gluey, then the staff is handheld to spout gluey rifle and is spouted the face and carry out the spraying to the mattress, because the general area of mattress is great, staff arm length is limited, consequently, need carry out the spraying around mattress a week, workman's working strength has not only been increased, glue spraying homogeneity is relatively poor moreover, especially greater lieing in the mattress intermediate position glue spraying degree of difficulty, furthermore, the tradition is spouted gluey rifle and is gone out the jiao kou and expose outside for a long time, easy adhesion dust, cause the jam of going out jiao kou, lead to spouting gluey work and can't go on.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a functional mattress manufacturing system and method based on a home furnishing kit, and solves the problems that the work intensity of workers is increased, the glue spraying uniformity is poor, and the glue outlet of a traditional spray gun is exposed for a long time and is easy to adhere dust to cause the blockage of the glue outlet, so that the glue spraying work cannot be carried out due to the fact that the glue spraying surface of the mattress is sprayed mainly by a glue spraying gun held by the workers at present and the length of the arm of the worker is limited, so that the spraying needs to be carried out around the mattress for one circle.
In order to achieve the purpose, the invention is realized by the following technical scheme: a functional mattress manufacturing system based on a home furnishing kit comprises a first support and a second support fixedly arranged on one side of the first support, wherein a plurality of transmission rollers are arranged on the opposite side walls of the first support and the second support in a rotating mode, one end of each transmission roller penetrates through the first support and is fixedly provided with a transmission gear, the outer walls of all the transmission gears are meshed with a transmission belt together, a protective cover is fixedly arranged on the top of the first support and the top of the second support together, a first sliding groove, a second sliding groove and a third sliding groove are respectively formed in the front surface and the back surface of the protective cover, glue spraying components are arranged in the first sliding groove, the second sliding groove and the third sliding groove in a sliding mode, a glue storage tank and a glue pump fixedly connected through a pipeline are respectively fixedly arranged on the top of the protective cover, a motor is fixedly connected to one side wall of the second support, and a support plate is fixedly connected to one end of the protective cover, and the front and the back of the protective cover are both provided with movable grooves, and one side wall of the supporting plate is fixedly provided with a hydraulic cylinder.
Spout gluey subassembly and include first supporting seat and second supporting seat, first supporting seat and the inside common rotation of second supporting seat are provided with the lead screw through the bearing, second supporting seat fixedly connected with adjustment disk is run through to lead screw one end, lead screw outer wall both sides thread bush is equipped with correction subassembly, two the common slip cap in correction subassembly both ends is equipped with glue distribution assembly, glue distribution assembly bottom threaded connection has a plurality of nozzle assembly.
The correcting assembly comprises a push rod, a screw rod sleeve is fixedly connected to the top end of the push rod, a push plate is fixedly connected to the bottom end of the push rod, a piston rod is fixedly connected to one side wall of the push rod, and a piston is fixedly connected to one end of the piston rod.
The nozzle assembly comprises a rubber tube, a threaded head is fixedly arranged at the top end of the rubber tube, a movable hole and a rubber outlet hole are formed in the bottom end of the rubber tube respectively, a telescopic column is arranged in the movable hole in a sliding mode, a bearing seat is fixedly arranged at the bottom end of the telescopic column, a plurality of stop blocks are uniformly and fixedly arranged at the top of the bearing seat, and a spring is fixedly arranged at the top end of the telescopic column.
Preferably, the glue distribution assembly comprises a glue outlet pipe, a plurality of glue outlets are formed in the bottom of the glue outlet pipe, an adjusting cavity is formed in the glue outlet pipe, and rollers are arranged at two ends of the glue outlet pipe in a rotating mode.
Preferably, the screw thread head is connected to the inside of the glue outlet in a threaded manner, the glue outlet is communicated with the inside of the adjusting cavity, and the roller is connected to the inside of the third sliding groove in a sliding manner.
Preferably, first supporting seat and second supporting seat are respectively inside the first spout at the front and the back of protection casing sliding connection, correction subassembly and glue distribution assembly run through movable groove swing joint inside the protection casing.
Preferably, the driving end of the motor is rotatably connected with the driving roller through the second bracket by a coupler.
Preferably, the output end of the glue pump is connected with the inside of the glue distribution assembly through a pipeline, a liquid injection pipe is fixedly arranged at the top of the glue storage tank, and a sealing plug is arranged inside the liquid injection pipe.
Preferably, thread grooves with opposite rotation directions are formed in two sides of the outer wall of the screw rod, and the two straightening assemblies are symmetrically distributed on two sides of the outer wall of the screw rod.
Preferably, the driving end of the hydraulic cylinder is fixedly connected with one side wall of the glue distribution assembly.
The invention also provides a manufacturing method of the functional mattress manufacturing system based on the home furnishing kit, which comprises the following steps:
step one, adjusting a glue spraying assembly: the method comprises the following steps that firstly, the glue discharging quantity of a nozzle assembly at the bottom of a glue distribution assembly is adjusted according to the width of a mattress, when the glue distribution assembly is adjusted, an adjusting disc is manually rotated to drive a screw rod to rotate, and threaded grooves with opposite rotation directions are arranged on two sides of the outer wall of the screw rod, so that two pistons move in opposite directions or in opposite directions along an adjusting cavity, the input end of a glue inlet pipe is communicated with the middle position in the adjusting cavity, and after the pistons approach the middle position of the adjusting cavity, glue cannot enter other adjusting cavity spaces except the adjusting cavity between the two pistons, therefore, only the nozzle assembly between the two pistons discharges glue, and the piston moves by two centimeters when the screw rod rotates for one circle, the glue discharging quantity of the nozzle assembly is controlled according to the rotation number of the adjusting disc, and the glue discharging width is further controlled;
step two, mattress correction: the mattress is placed on the top of the transmission roller, the transmission roller is driven by the motor to rotate, one end of each of the transmission rollers is fixedly provided with a transmission gear, and all the transmission gears are connected by the same transmission belt, so that the transmission roller drives the mattress to move to the middle position inside the protective cover;
step three, protecting the nozzle assembly: spout gluey in-process, the pneumatic cylinder promotes glue distribution assembly reciprocating motion, glue is taken out and is discharged through nozzle assembly from storing up gluey jar through gluey pump action, nozzle assembly during operation, the pressure of glue will bear the ejecting one section distance of seat, the dog is from going out gluey hole roll-off, glue sprays through going out gluey hole, after stopping spouting gluey operation, bear the seat and lose the pressure of glue, the spring will stretch out and draw back inside the post goes into the movable hole, the dog enters into in step and goes out gluey downthehole, avoid being blockked up by the dust.
Preferably, the motor rotates at a constant speed, and the rotating speed is 3 r/min.
Advantageous effects
The invention provides a functional mattress manufacturing system and method based on a home furnishing suite. Compared with the prior art, the method has the following beneficial effects:
1. the utility model provides a function mattress manufacturing system and method based on house external member, according to the width regulation glue distribution subassembly bottom nozzle assembly play gluey quantity of mattress, two pistons are along adjusting the chamber and move towards each other or back-to-back, the piston is close to the back to adjusting the chamber intermediate position, except the regulation chamber between two pistons, other regulation chamber space glue can't get into, consequently can rotate the number of turns control nozzle assembly and go out gluey quantity according to the adjustment disk, and then control the width of going out gluey, and then can realize spouting gluey operation to different width mattresses, it is quick high-efficient to spout gluey process, not only reduced workman's intensity of labour, and improved work efficiency.
2. The utility model provides a functional mattress manufacturing system and method based on house external member, when adjusting through spouting gluey subassembly, two correction subassemblies promote the mattress to the inside intermediate position of protection casing in step, because a lateral wall of piston and push pedal is located the coplanar, therefore interval between two pistons is the same with the interval between two push pedals, guarantee that the mattress after the push pedal is corrected is located can go out gluey nozzle assembly bottom, thereby it can be further accurate to spout gluey to the mattress to have further guaranteed to spout gluey subassembly, in addition, the correction subassembly utilizes the accommodation process who spouts gluey subassembly can be in step to correct the mattress, need not to set up other power components alone, make functional mattress manufacturing system structure simpler, the later maintenance is more convenient, manufacturing cost has also been reduced simultaneously.
3. A functional mattress manufacturing system and a method based on a home furnishing external member are provided, when a nozzle assembly works, a bearing seat is ejected out by the pressure of glue for a certain distance, a stop block slides out from a glue outlet hole, the glue is sprayed out through the glue outlet hole, after glue spraying operation is stopped, the bearing seat loses the pressure of the glue, a spring enables a telescopic column to enter the movable hole, the stop block synchronously enters the inside of the glue outlet hole to protect a glue outlet of a glue spraying gun, and the glue spraying gun is prevented from being blocked by dust, so that the service life of the glue spraying gun is prolonged.
4. A functional mattress manufacturing system and a functional mattress manufacturing method based on a home furnishing external member are characterized in that a nozzle assembly is in threaded connection with a glue distribution assembly through a threaded head, when the nozzle assembly is damaged or needs to be overhauled in the later period, the nozzle assembly is convenient to overhaul, the whole glue spraying assembly does not need to be replaced, and the cost for manufacturing the glue spraying assembly is saved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic diagram of a second three-dimensional structure according to the present invention;
FIG. 3 is a schematic exploded perspective view of the present invention;
FIG. 4 is an enlarged perspective view of part A of the present invention;
FIG. 5 is an enlarged perspective view of part B of the present invention;
FIG. 6 is an exploded perspective view of the glue-dispensing assembly of the present invention;
FIG. 7 is a perspective view of an orthotic assembly according to the present invention;
FIG. 8 is a schematic perspective view of a glue dispensing assembly according to the present invention;
FIG. 9 is an exploded isometric view of the nozzle assembly of the present invention;
FIG. 10 is a schematic perspective view of the nozzle assembly in a glue dispensing state.
In the figure: 1. a first bracket; 2. a second bracket; 3. a driving roller; 4. a transmission gear; 5. a drive belt; 6. a protective cover; 7. a first chute; 8. a second chute; 9. a third chute; 10. spraying a glue component; 101. a first support base; 102. a second support seat; 103. a screw rod; 104. an adjusting disk; 105. a corrective component; 1051. a push rod; 1052. a screw rod sleeve; 1053. pushing the plate; 1054. a piston rod; 1055. a piston; 106. a glue distribution assembly; 1061. discharging the rubber tube; 1062. a glue outlet; 1063. an adjustment chamber; 1064. a roller; 107. a nozzle assembly; 1071. a hose; 1072. a screw head; 1073. a movable hole; 1074. a glue outlet hole; 1075. a telescopic column; 1076. a bearing seat; 1077. a stopper; 1078. a spring; 11. a glue storage tank; 12. a glue pump; 13. an electric motor; 14. a support plate; 15. a hydraulic cylinder; 16. a movable groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: a functional mattress manufacturing system based on a home furnishing kit comprises a first support 1 and a second support 2 fixedly arranged on one side of the first support 1, wherein a plurality of transmission rollers 3 are arranged on opposite side walls of the first support 1 and the second support 2 in a rotating mode, one end of one transmission roller 3 penetrates through the first support 1 and is fixedly provided with a transmission gear 4, the outer walls of all the transmission gears 4 are meshed with a transmission belt 5 together, a protective cover 6 is fixedly arranged on the top of the first support 1 and the top of the second support 2 together, the front side and the back side of the protective cover 6 are respectively provided with a first sliding groove 7, a second sliding groove 8 and a third sliding groove 9, a glue spraying assembly 10 is arranged in the first sliding groove 7, the second sliding groove 8 and the third sliding groove 9 in a sliding mode, a glue storage tank 11 and a glue pump 12 fixedly connected through a pipeline are fixedly arranged on the top of the protective cover 6 respectively, and a motor 13 is fixedly connected with one side wall of the second support 2, the one end fixedly connected with backup pad 14 of protection casing 6, and protection casing 6 openly and the back has all seted up the activity groove 16, and a backup pad 14 lateral wall is fixed and is provided with pneumatic cylinder 15. Spout gluey subassembly 10 and include first supporting seat 101 and second supporting seat 102, first supporting seat 101 and the inside common rotation of second supporting seat 102 through the bearing of second supporting seat are provided with lead screw 103, and second supporting seat 102 fixedly connected with adjustment disk 104 is run through to lead screw 103 one end, and lead screw 103 outer wall both sides thread bush is equipped with correction subassembly 105, and the common sliding bush in two correction subassembly 105 both ends is equipped with glue distribution subassembly 106, and glue distribution subassembly 106 bottom threaded connection has a plurality of nozzle assembly 107. The straightening assembly 105 includes a push rod 1051, a lead screw sleeve 1052 is fixedly connected to the top end of the push rod 1051, a push plate 1053 is fixedly connected to the bottom end of the push rod 1051, a piston rod 1054 is fixedly connected to one side wall of the push rod 1051, and a piston 1055 is fixedly connected to one end of the piston rod 1054. Nozzle assembly 107 includes rubber tube 1071, and rubber tube 1071 top is fixed to be provided with screw thread head 1072, and has seted up the activity hole 1073 and has gone out gluey hole 1074 respectively in rubber tube 1071 bottom, and activity hole 1073 is inside to slide to be provided with flexible post 1075, and flexible post 1075 bottom mounting is provided with bears seat 1076, bears the even fixed a plurality of dogs 1077 that are provided with in seat 1076 top, and flexible post 1075 top is fixed and is provided with spring 1078. The glue distribution assembly 106 comprises a glue outlet pipe 1061, a plurality of glue outlets 1062 are formed in the bottom of the glue outlet pipe 1061, an adjusting cavity 1063 is formed in the glue outlet pipe 1061, and rollers 1064 are rotatably arranged at two ends of the glue outlet pipe 1061. The screw head 1072 is screwed inside the glue outlet 1062, the glue outlet 1062 is communicated with the inside of the adjusting cavity 1063, and the roller 1064 is slidably connected inside the third chute 9. The first supporting seat 101 and the second supporting seat 102 are slidably connected inside the first sliding groove 7 on the front surface and the back surface of the protection cover 6, respectively, and the correcting component 105 and the glue distributing component 106 are movably connected inside the protection cover 6 through the movable groove 16. The driving end of the motor 13 is rotatably connected with the driving roller 3 through the second bracket 2 by a coupler. The output end of the glue pump 12 is connected with the inside of the glue distribution assembly 106 through a pipeline, a liquid injection pipe is fixedly arranged at the top of the glue storage tank 11, and a sealing plug is arranged inside the liquid injection pipe. Two sides of the outer wall of the screw rod 103 are provided with thread grooves with opposite rotation directions, and the two straightening assemblies 105 are symmetrically distributed on two sides of the outer wall of the screw rod 103. The driving end of the hydraulic cylinder 15 is fixedly connected with one side wall of the glue distribution assembly 106. The motor 13 rotates at a constant speed of 3 r/min.
The embodiment of the invention also provides a manufacturing method of the functional mattress manufacturing system based on the home furnishing suite, which comprises the following steps:
step one, adjusting a glue spraying assembly: firstly, the glue discharging quantity of a nozzle assembly 107 at the bottom of a glue distribution assembly 106 is adjusted according to the width of a mattress, during adjustment, a screw rod 103 is driven to rotate by manually rotating an adjusting disc 104, and because thread grooves with opposite turning directions are arranged on two sides of the outer wall of the screw rod 103, two pistons 1055 move oppositely or oppositely along an adjusting cavity 1063, the input end of a glue inlet pipe is communicated with the middle position inside the adjusting cavity 1063, and after the pistons 1055 approach the middle position of the adjusting cavity 1063, glue cannot enter the space of other adjusting cavities 1063 except the adjusting cavity 1063 between the two pistons 1055, so that the glue is discharged from the nozzle assembly 107 only between the two pistons 1055, and the glue discharging quantity of the nozzle assembly 107 is controlled according to the number of turns of the adjusting disc 104 when the screw rod 103 rotates for one turn, thereby controlling the glue discharging width;
step two, mattress correction: after the mattress is placed on the top of the driving roller 3, the driving roller 3 is driven to rotate by the motor 13, as the transmission gears 4 are fixedly arranged at one ends of the plurality of driving rollers 3 and all the transmission gears 4 are connected by the same transmission belt 5, the driving roller 3 drives the mattress to move to the middle position inside the protective cover 6, when the glue spraying assembly 10 is adjusted, the two correcting assemblies 105 synchronously push the mattress to the middle position inside the protective cover 6, and as the piston 1055 and one side wall of the push plate 1053 are positioned on the same plane, the distance between the two pistons 1055 is the same as the distance between the two push plates 1053, and the mattress corrected by the push plates 1053 is positioned at the bottom of the nozzle assembly 107 capable of discharging glue;
step three, protecting the nozzle assembly: spout gluey in-process, pneumatic cylinder 15 promotes glue distribution subassembly 106 reciprocating motion, glue is taken out and is discharged through nozzle assembly 107 from storing up gluey jar 11 through the effect of gluey pump 12, nozzle assembly 107 during operation, the pressure of glue will bear the ejecting one section distance of seat 1076, dog 1077 is from a gluey hole 1074 roll-off, glue sprays out through a gluey hole 1074, after stopping spouting gluey operation, bear the seat 1076 and lose the pressure of glue, inside spring 1078 will stretch out and draw back post 1075 income movable hole 1073, inside dog 1077 enters into a gluey hole 1074 in step, avoid being blockked up by the dust.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A functional mattress manufacturing system and method based on home furnishing suite comprises a first support (1) and a second support (2) fixedly arranged on one side of the first support (1), and is characterized in that: the device is characterized in that a plurality of transmission rollers (3) are arranged on opposite side walls of the first support (1) and the second support (2) in a rotating mode, one end of one transmission roller (3) penetrates through the first support (1) to be fixedly provided with a transmission gear (4), all the outer walls of the transmission gear (4) are meshed with a transmission belt (5) together, the tops of the first support (1) and the second support (2) are fixedly provided with a protective cover (6) together, the front side and the back side of the protective cover (6) are respectively provided with a first sliding groove (7), a second sliding groove (8) and a third sliding groove (9), the interiors of the first sliding groove (7), the second sliding groove (8) and the third sliding groove (9) are provided with a glue spraying assembly (10) in a sliding mode, the top of the protective cover (6) is respectively and fixedly provided with a glue storage tank (11) and a glue pump (12) fixedly connected through a pipeline, a motor (13) is fixedly connected to one side wall of the second support (2), a support plate (14) is fixedly connected to one end of the protective cover (6), movable grooves (16) are formed in the front and back of the protective cover (6), and a hydraulic cylinder (15) is fixedly arranged on one side wall of the support plate (14);
the glue spraying assembly (10) comprises a first supporting seat (101) and a second supporting seat (102), a screw rod (103) is arranged inside the first supporting seat (101) and the second supporting seat (102) in a rotating mode through a bearing, one end of the screw rod (103) penetrates through the second supporting seat (102) and is fixedly connected with an adjusting disc (104), correction assemblies (105) are sleeved on the two sides of the outer wall of the screw rod (103) in a threaded mode, glue distribution assemblies (106) are sleeved on the two ends of the two correction assemblies (105) in a sliding mode, and a plurality of nozzle assemblies (107) are connected to the bottom of each glue distribution assembly (106) in a threaded mode;
the correcting assembly (105) comprises a push rod (1051), a screw rod sleeve (1052) is fixedly connected to the top end of the push rod (1051), a push plate (1053) is fixedly connected to the bottom end of the push rod (1051), a piston rod (1054) is fixedly connected to one side wall of the push rod (1051), and a piston (1055) is fixedly connected to one end of the piston rod (1054);
nozzle assembly (107) includes rubber tube (1071), rubber tube (1071) top is fixed to be provided with screw thread head (1072), and rubber tube (1071) bottom has seted up movable orifice (1073) and has gone out gluey hole (1074) respectively, movable orifice (1073) inside slip is provided with flexible post (1075), flexible post (1075) bottom mounting is provided with bears seat (1076), bear seat (1076) top evenly fixed be provided with a plurality of dogs (1077), flexible post (1075) top is fixed and is provided with spring (1078).
2. The home kit-based functional mattress manufacturing system of claim 1, wherein: glue distribution assembly (106) include glue outlet pipe (1061), a plurality of glue outlets (1062) have been seted up to glue outlet pipe (1061) bottom, and have seted up regulation chamber (1063) in glue outlet pipe (1061), glue outlet pipe (1061) both ends all rotate and are provided with gyro wheel (1064).
3. The home kit-based functional mattress manufacturing system of claim 2, wherein: the screw thread head (1072) is in the interior of a glue outlet (1062) in a threaded manner, the glue outlet (1062) is communicated with the interior of the adjusting cavity (1063), and the roller (1064) is in sliding connection with the interior of the third sliding groove (9).
4. The home kit-based functional mattress manufacturing system of claim 3, wherein: the first supporting seat (101) and the second supporting seat (102) are respectively connected inside a first sliding groove (7) on the front side and the back side of the protective cover (6) in a sliding mode, and the correcting component (105) and the glue distributing component (106) penetrate through the movable groove (16) and are movably connected inside the protective cover (6).
5. The home kit-based functional mattress manufacturing system of claim 4, wherein: and the driving end of the motor (13) rotates to penetrate through the second bracket (2) and is fixedly connected with the driving roller (3) through a coupler.
6. The home kit-based functional mattress manufacturing system of claim 5, wherein: the output end of the glue pump (12) is connected with the inside of the glue distribution assembly (106) through a pipeline, a liquid injection pipe is fixedly arranged at the top of the glue storage tank (11), and a sealing plug is arranged inside the liquid injection pipe.
7. The home kit-based functional mattress manufacturing system of claim 6, wherein: the two sides of the outer wall of the screw rod (103) are provided with thread grooves with opposite rotation directions, and the two correcting assemblies (105) are symmetrically distributed on the two sides of the outer wall of the screw rod (103).
8. The home kit-based functional mattress manufacturing system of claim 7, wherein: the driving end of the hydraulic cylinder (15) is fixedly connected with one side wall of the glue distribution assembly (106).
9. A manufacturing method for implementing the home kit-based functional mattress manufacturing system of claim 8, characterized in that: the method comprises the following steps:
step one, adjusting a glue spraying assembly: firstly, the glue discharging quantity of a nozzle assembly (107) at the bottom of a glue distribution assembly (106) is adjusted according to the width of a mattress, when the adjustment is carried out, a screw rod (103) is driven to rotate by manually rotating an adjusting disc (104), because thread grooves with opposite turning directions are arranged on two sides of the outer wall of the screw rod (103), two pistons (1055) move in opposite directions or in opposite directions along an adjusting cavity (1063), the input end of a glue inlet pipe is communicated with the middle position inside the adjusting cavity (1063), after the pistons (1055) approach to the middle position of the adjusting cavity (1063), except the adjusting cavity (1063) between the two pistons (1055), glue in the space of other adjusting cavities (1063) can not enter, therefore, the glue is discharged from the nozzle assembly (107) only between the two pistons (1055), the pistons (1055) move by two centimeters every time of rotation of the screw rod (103), and the glue discharging quantity of the nozzle assembly (107) is controlled according to the number of rotation turns of the adjusting disc (104), further controlling the width of the discharged glue;
step two, mattress correction: the mattress is placed at the top of the transmission roller (3), the transmission roller (3) is driven to rotate by the motor (13), one end of each of the transmission rollers (3) is fixedly provided with the transmission gear (4), all the transmission gears (4) are connected by the same transmission belt (5), so the transmission roller (3) drives the mattress to move to the middle position inside the protective cover (6), when the glue spraying assembly (10) is adjusted, the two correcting assemblies (105) synchronously push the mattress to the middle position inside the protective cover (6), and one side walls of the piston (1055) and the push plate (1053) are positioned on the same plane, so the distance between the two pistons (1055) is the same as the distance between the two push plates (1053), and the mattress after being corrected by the push plates (1053) is positioned at the bottom of the nozzle assembly (107) capable of discharging glue;
step three, protecting the nozzle assembly: in the glue spraying process, the hydraulic cylinder (15) pushes the glue distribution assembly (106) to move back and forth, glue is pumped out from the glue storage tank (11) through the glue pump (12) and is discharged through the nozzle assembly (107), the nozzle assembly (107) works, the pressure of the glue pushes the bearing seat (1076) out for a certain distance, the stop block (1077) slides out from the glue outlet hole (1074), the glue is sprayed out through the glue outlet hole (1074), after the glue spraying operation is stopped, the pressure of the glue is lost in the bearing seat (1076), the spring (1078) can stretch out and draw back the column (1075) into the movable hole (1073), the stop block (1077) synchronously enters into the glue outlet hole (1074), and the blockage caused by dust is avoided.
10. The manufacturing method of a home kit based functional mattress manufacturing system according to claim 9, characterized in that: the motor (13) rotates at a constant speed of 3 r/min.
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| CN114887799B (en) | 2023-07-04 |
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