CN211125359U - Winding machine for transformer production - Google Patents
Winding machine for transformer production Download PDFInfo
- Publication number
- CN211125359U CN211125359U CN202020131430.8U CN202020131430U CN211125359U CN 211125359 U CN211125359 U CN 211125359U CN 202020131430 U CN202020131430 U CN 202020131430U CN 211125359 U CN211125359 U CN 211125359U
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- 238000004804 winding Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 19
- 230000000694 effects Effects 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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Abstract
The utility model discloses a coiling machine is used in transformer production, comprising a base plate, first support, the second support, the winding former with send traditional thread binding putting, motor, first bevel gear, second bevel gear, the driving gear, driven gear, the sliding sleeve, the sliding plate, the rack, drive pulley, driven pulley, the belt, send traditional thread binding putting and slide bar's effect down, in the winding former pivoted, send traditional thread binding putting to make adaptability slip to the end of wire winding work, and then make the wire winding more accurate pleasing to the eye energy saving simultaneously, under the setting of slide bar, the draw-in groove, the cylinder, sliding pressure plate and square shaft section, make send traditional thread binding putting and winding former be convenient for change and maintain, and not unidimensional winding former as long as the center leads to all can adapt this coiling machine with square shaft section assorted square hole, can prevent rocking of winding former under the effect of cylinder, sliding pressure plate and fixed chuck, The condition of separation occurs, and then the accurate winding of the winding machine is ensured.
Description
Technical Field
The utility model relates to a coiling machine especially relates to a coiling machine is used in transformer production.
Background
A winding machine is an apparatus for winding a linear object onto a specific work, and is generally used for winding a copper wire.
The winding machine is used for winding copper wires in the production process of a transformer coil, but the existing winding machine for producing the transformer adopts a plurality of driving mechanisms to control the rotation of a winding die and the movement of a copper wire disc to complete the winding work of the copper wires of the winding die, needs to control a plurality of mechanisms, and has complex operation and large energy consumption; and the existing winding machine for transformer production is relatively complicated in the process of dismounting and maintaining the copper wire disc and the winding die.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a coiling machine is used in transformer production to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a winding machine for transformer production comprises a bottom plate, a first support frame, a second support frame, a winding mold and a wire feeding device, wherein the first support frame and the second support frame are arranged on two sides of the top of the bottom plate, a sliding rod is hinged to one side of the first support frame, which is close to the second support frame, the tail end of the sliding rod is clamped with the second support frame, the wire feeding device is connected onto the sliding rod in a sliding manner, a motor is installed on the top of the bottom plate, a middle rotating shaft support seat and a support plate are further arranged on the top of the bottom plate, a middle rotating shaft is rotatably connected to the top end of the middle rotating shaft support seat, one end of the middle rotating shaft is connected with an output shaft of the motor, the winding mold is installed at the other end of the middle rotating shaft, the winding mold is positioned below the sliding rod, a first bevel gear is further, the wire feeding device comprises a support plate, a driving shaft, a first support frame, a second support frame, a driving gear, a driven pulley, a driving gear, a second bevel gear, a sliding plate, a wire feeding device, a rack and a support plate, wherein the driving gear is meshed with the driven gear, the driven pulley and the driving pulley are sequentially arranged on the other side of the support plate from top to bottom, the driven pulley and the driving pulley are in belt transmission, the driven pulley and the driving gear are respectively arranged at two ends of a second shaft, the driving pulley and the second bevel gear are respectively arranged at two ends of a first shaft, the first shaft and the second shaft are both in rotary connection with the support plate.
The wire feeding device comprises a sliding tool and a copper wire disc, the sliding tool is connected with the sliding rod in a sliding mode, and the copper wire disc is connected with the sliding tool in a rotating mode.
The sliding tool comprises two limiting discs and a connecting shaft, the connecting shaft is arranged between the two limiting discs, the connecting shaft and the two limiting discs are connected through screws, second square holes matched with the sliding rods are formed in the centers of the connecting shaft and the two limiting discs, and the copper wire discs are rotatably connected with the connecting shaft.
The middle rotating shaft comprises a round shaft section and a square shaft section, the round shaft section is rotatably connected with a middle rotating shaft supporting seat, the tail end of the round shaft section is provided with a fixed chuck, a winding former is clamped on the square shaft section, the top of the bottom plate is also communicated with a sliding groove, the top of the bottom plate is provided with a cylinder, the tail end of a piston rod of the cylinder is fixedly connected with a sliding pressure plate, the bottom of the sliding pressure plate is provided with a sliding block, the sliding block is slidably connected with the sliding groove, the top of the sliding pressure plate is embedded with a bearing, the bearing is rotatably connected with a rotating disc, and the middle of.
A clamping groove is formed in one side, close to the first support frame, of the top of the second support frame in a penetrating mode, and the clamping groove is matched with the sliding rod.
The utility model has the advantages that:
1. under the effect of motor, first bevel gear, second bevel gear, driving gear, driven gear, sliding sleeve, sliding plate, rack, driving pulley, driven pulley, belt, send traditional thread binding putting and slide bar, when the winding former rotated, send traditional thread binding putting to make the adaptability slip to the end of wire winding work, and then made the wire winding more accurate pleasing to the eye energy saving simultaneously.
2. Under the setting of slide bar, draw-in groove, cylinder, sliding pressure plate and square shaft section for send traditional thread binding putting and winding former to be convenient for change and maintenance, and not unidimensional winding former as long as the center leads to the equal this coiling machine of adaptation of square hole that matches with the square shaft section.
3. The condition that the coiling die rocks and deviates from can be prevented under the effect of cylinder, sliding pressure plate and fixed chuck and appear, and then the accurate wire winding of coiling machine has been guaranteed.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a portion of the structure of FIG. 1;
FIG. 3 is a schematic view of a portion of the structure of FIG. 1 in the direction B;
fig. 4 is a schematic structural view of the sliding rod of the present invention;
fig. 5 is a schematic structural view of a middle limiting plate of the present invention;
fig. 6 is a schematic structural view of the middle sliding tool of the present invention;
FIG. 7 is a schematic structural view of a copper wire tray according to the present invention;
fig. 8 is a schematic structural view of the sliding platen of the present invention;
fig. 9 is a schematic structural view of the middle rotating shaft of the present invention.
In the figure, a bottom plate 1, a chute 1.1, a first support frame 2, a second support frame 3, a clamping groove 3.1, a sliding rod 4, a motor 5, a middle rotating shaft support seat 6, a middle rotating shaft 7, a round shaft section 7.1, a square shaft section 7.2, a fixed chuck 8, a winding mold 9, an air cylinder 10, a sliding pressure plate 11, a bearing 11.1, a rotating disk 11.2, a first square hole 11.2.1, a sliding block 11.3, a wire feeding device 12, a limiting disk 12.1, a second square hole 12.1.1, a connecting shaft 12.2, a copper wire disk 12.3, a support plate 13, a first bevel gear 14, a second bevel gear 15, a driving gear 16, a driven gear 17, a sliding sleeve 18, a sliding plate 19, a rack 20, a driving belt pulley 21, a driven belt pulley 22 and a belt 23.
Detailed Description
The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
Please refer to fig. 1-9, an embodiment of the present invention provides a winding machine for transformer production, including a bottom plate 1, a first support frame 2, a second support frame 3, a winding former 9 and a wire feeding device 12, two sides of the top of the bottom plate 1 are provided with the first support frame 2 and the second support frame 3, one side of the first support frame 2 near the second support frame 3 is hinged with a sliding rod 4, the end of the sliding rod 4 is connected with the second support frame 3 in a clamping manner (one side of the first support frame 2 is connected with a clamping groove 3.1, the clamping groove 3.1 is matched with the sliding rod 4, refer to fig. 1 and fig. 3), the sliding rod 4 is pulled up from the top for replacement and maintenance of the wire feeding device 12 (the sliding plate 19 is firstly screwed down and the bolt is connected between the limiting discs 12.1 near the sliding plate 19 in replacement and maintenance), the sliding rod 4 is put down, and the end of the sliding rod 4 is clamped into the clamping groove 3.
The wire feeding device 12 is connected on the sliding rod 4 in a sliding manner, the motor 5 is installed at the top of the bottom plate 1, the middle rotating shaft support seat 6 and the support plate 13 are further arranged at the top of the bottom plate 1, the middle rotating shaft 7 comprises a round shaft section 7.1 and a square shaft section 7.2, the round shaft section 7.1 is rotatably connected with the middle rotating shaft support seat 6, referring to the drawing 1, the left end of the round shaft section 7.1 is connected with an output shaft of the motor 5 through a coupler, the square shaft section 7.2 is arranged at the right side of the round shaft section 7.1, the tail end of the round shaft section 7.1 is provided with a fixed chuck 8, the winding mold 9 is clamped on the square shaft section 7.2 (the winding mold 9 is oval, the center of the winding mold is communicated with a square hole matched with the square shaft section 7.2, the winding mold 9 can be slidably sleeved on the square shaft section 7.2 through the center square hole), the top of the bottom plate 1 is also communicated with a sliding chute 1.1, the top of, the slider 11.3 is connected with the chute 1.1 in a sliding mode, the bearing 11.1 is embedded in the top of the sliding pressure plate 11, the rotating plate 11.2 is connected in the bearing 11.1 in a rotating mode, the first square hole 11.2.1 matched with the square shaft section 7.2 is formed in the middle of the rotating plate 11.2 in a penetrating mode, when the winding former 9 is sleeved on the square shaft section 7.2, the starting cylinder 10 pushes the sliding pressure plate 11 to slide towards the winding former 9, the first square hole 11.2.1 is clamped with the square shaft section 7.2, the rotation of the middle rotating shaft 7 cannot be interfered under the effect of the bearing 11.1 and the rotating plate 11.2, meanwhile, the fixing chuck 8 is matched to conduct transverse limiting on the winding former 9, the situation that the winding former 9 shakes and separates from the winding former 9 is prevented, and therefore the winding former 9 is convenient to replace and maintain, and the winding former 9 can be matched with the winding machine only when the square hole matched with the square shaft.
The winding former 9 is positioned below the sliding rod 4, the middle rotating shaft 7 is further provided with a first bevel gear 14, referring to fig. 2, one side of the supporting plate 13 is sequentially provided with a driven gear 17, a driving gear 16 and a second bevel gear 15 from top to bottom, the first bevel gear 14 is meshed with the second bevel gear 15, the driving gear 16 is meshed with the driven gear 17, the other side of the supporting plate 13 is sequentially provided with a driven belt pulley 22 and a driving belt pulley 21 from top to bottom, the driven belt pulley 22 and the driving belt pulley 21 are driven by a belt 23, the driven belt pulley 22 and the driving gear 16 are respectively arranged at two ends of a second shaft, the driving belt pulley 21 and the second bevel gear 15 are respectively arranged at two ends of a first shaft, the first shaft and the second shaft are both rotatably connected with the supporting plate 13, referring to fig. 1, a sliding sleeve 18, one end of the sliding plate 19 is fixedly connected with the wire feeding device 12 through a bolt, a rack 20 is arranged on the sliding plate 19, and the driven gear 17 is meshed with the rack 20.
The transmission process is as follows:
the rotation of motor 5 drives the rotation of well pivot 7 and then drives the rotation of winding former 9, first bevel gear 14 rotates along with it simultaneously, drive second bevel gear 15 and rotate, and then drive driving pulley 21 and rotate, and then drive driven pulley 22 through the transmission of belt 23 and rotate, and then drive the rotation of driving gear 16, and then drive driven gear 17's rotation, and then drive the sliding plate 19 that is provided with rack 20 and remove, promote the removal of sending traditional thread binding putting 12, and then in winding former 9 pivoted, send traditional thread binding putting 12 to make the end of adaptability slip to the wire winding work, and then make the more accurate pleasing to the eye of wire winding practice has practiced thrift the energy simultaneously.
The wire feeding device 12 comprises a sliding tool and a copper wire disc 12.3, the sliding tool is connected with the sliding rod 4 in a sliding mode, and the copper wire disc 12.3 is connected with the sliding tool in a rotating mode.
The sliding tool comprises two limiting discs 12.1 and a connecting shaft 12.2, referring to fig. 1 and 5, two threaded holes matched with a sliding plate 19 are further communicated on the left limiting disc 12.1 in fig. 1, the connecting shaft 12.2 is arranged between the two limiting discs 12.1, the connecting shaft 12.2 and the two limiting discs 12.1 are connected through screws, (the copper wire discs 12.3 are convenient to replace), second square holes 12.1.1 matched with the sliding rods 4 are communicated in the centers of the connecting shaft 12.2 and the two limiting discs 12.1, and the copper wire discs 12.3 are rotatably connected with the connecting shaft 12.2, so that the copper wire discs 12.3 do not interfere with adaptive sliding of the wire feeding device 12 when rotating to feed wires.
The working principle is as follows:
the winding former 9 is installed on the square shaft section 7.2 in a sliding mode, and the air cylinder 10 is started to push the pressing plate 11 to press the winding former 9 to complete installation of the winding former 9;
pulling up the sliding rod 4 from the top, loading the sliding rod 4 into the wire feeding device 12, clamping the sliding rod 4 into the clamping groove 3.1, and winding the copper wire to one end of the winding mold 9;
and starting the motor 5 to drive the winding former 9 to rotate and the wire feeding device 12 to perform adaptive sliding in the winding process so as to complete the winding of the transformer.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (5)
1. A winding machine for transformer production comprises a bottom plate (1), a first support frame (2), a second support frame (3), a winding mold (9) and a wire feeding device (12), and is characterized in that the first support frame (2) and the second support frame (3) are arranged on two sides of the top of the bottom plate (1), a sliding rod (4) is hinged to one side of the first support frame (2) close to the second support frame (3), the tail end of the sliding rod (4) is clamped with the second support frame (3), the wire feeding device (12) is connected to the sliding rod (4) in a sliding mode, a motor (5) is installed on the top of the bottom plate (1), a middle rotating shaft support seat (6) and a support plate (13) are further arranged on the top of the bottom plate (1), a middle rotating shaft (7) is rotatably connected to the top end of the middle rotating shaft support seat (6), one end of the middle rotating shaft (7) is connected with an output shaft of the motor (5), the winding former (9) is positioned below the sliding rod (4), a first bevel gear (14) is further installed on the middle rotating shaft (7), a driven gear (17), a driving gear (16) and a second bevel gear (15) are sequentially arranged on one side of the supporting plate (13) from top to bottom, the first bevel gear (14) is meshed with the second bevel gear (15), the driving gear (16) is meshed with the driven gear (17), a driven belt pulley (22) and a driving belt pulley (21) are sequentially arranged on the other side of the supporting plate (13) from top to bottom, the driven belt pulley (22) and the driving belt pulley (21) are driven through a belt (23), the driven belt pulley (22) and the driving gear (16) are respectively arranged at two ends of a second shaft, the driving belt pulley (21) and the second bevel gear (15) are respectively arranged at two ends of a first shaft, and the first shaft and the second, a sliding sleeve (18) is arranged on one side, close to the sliding rod (4), of the first support frame (2), a sliding plate (19) is connected in the sliding sleeve (18) in a sliding mode, one end of the sliding plate (19) is fixedly connected with the wire feeding device (12) through a bolt, a rack (20) is arranged on the sliding plate (19), and the driven gear (17) is meshed with the rack (20).
2. The winding machine for producing the transformer according to claim 1, wherein the wire feeding device (12) comprises a sliding tool and a copper wire disc (12.3), the sliding tool is connected with the sliding rod (4) in a sliding mode, and the copper wire disc (12.3) is connected with the sliding tool in a rotating mode.
3. The winding machine for producing the transformer according to claim 2, wherein the sliding tool comprises two limiting discs (12.1) and a connecting shaft (12.2), the connecting shaft (12.2) is arranged between the two limiting discs (12.1), the connecting shaft (12.2) and the two limiting discs (12.1) are connected through screws, second square holes (12.1.1) matched with the sliding rods (4) are formed in the centers of the connecting shaft (12.2) and the two limiting discs (12.1), and the copper wire discs (12.3) are rotatably connected with the connecting shaft (12.2).
4. The winding machine for producing the transformer according to claim 1, wherein the central rotating shaft (7) comprises a round shaft section (7.1) and a square shaft section (7.2), the round shaft section (7.1) is rotatably connected with the central rotating shaft supporting seat (6), the tail end of the round shaft section (7.1) is provided with a fixed chuck (8), the winding former (9) is clamped on the square shaft section (7.2), the improved square shaft bearing is characterized in that a sliding groove (1.1) is further communicated with the top of the base plate (1), an air cylinder (10) is installed at the top of the base plate (1), a sliding pressure plate (11) is fixedly connected to the tail end of a piston rod of the air cylinder (10), a sliding block (11.3) is arranged at the bottom of the sliding pressure plate (11), the sliding block (11.3) is in sliding connection with the sliding groove (1.1), a bearing (11.1) is embedded into the top of the sliding pressure plate (11), a rotary table (11.2) is rotatably connected into the bearing (11.1), and a first square hole (11.2.1) matched with a square shaft section (7.2) is.
5. The winding machine for producing the transformer according to claim 1, wherein a clamping groove (3.1) is formed in the top of the second supporting frame (3) close to one side of the first supporting frame (2), and the clamping groove (3.1) is matched with the sliding rod (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020131430.8U CN211125359U (en) | 2020-01-20 | 2020-01-20 | Winding machine for transformer production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020131430.8U CN211125359U (en) | 2020-01-20 | 2020-01-20 | Winding machine for transformer production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211125359U true CN211125359U (en) | 2020-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020131430.8U Active CN211125359U (en) | 2020-01-20 | 2020-01-20 | Winding machine for transformer production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211125359U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112103078A (en) * | 2020-09-23 | 2020-12-18 | 常德立欣电子科技股份有限公司 | High-frequency transformer production is with copper line wind that has stop gear |
| CN114560344A (en) * | 2022-03-10 | 2022-05-31 | 广州市智新自动化设备有限公司 | Ultra-thin glass tempering rack winding machine |
| CN117524716A (en) * | 2024-01-08 | 2024-02-06 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
-
2020
- 2020-01-20 CN CN202020131430.8U patent/CN211125359U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112103078A (en) * | 2020-09-23 | 2020-12-18 | 常德立欣电子科技股份有限公司 | High-frequency transformer production is with copper line wind that has stop gear |
| CN114560344A (en) * | 2022-03-10 | 2022-05-31 | 广州市智新自动化设备有限公司 | Ultra-thin glass tempering rack winding machine |
| CN114560344B (en) * | 2022-03-10 | 2024-05-24 | 广州市智新自动化设备有限公司 | Ultra-thin glass tempering rack winding machine |
| CN117524716A (en) * | 2024-01-08 | 2024-02-06 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
| CN117524716B (en) * | 2024-01-08 | 2024-03-22 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
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Address after: No. 488 Xingyuan 9th Road, Xinjin Industrial Park, Xinjin County, Chengdu City, Sichuan Province, 6114300 Patentee after: Sichuan Zhongxin General Electric Energy Co.,Ltd. Country or region after: China Address before: No. 488 Xingyuan 9th Road, Xinjin Industrial Park, Xinjin County, Chengdu City, Sichuan Province, 6114300 Patentee before: Sichuan Zhongxin General Electric Power Co.,Ltd. Country or region before: China |