CN211110041U - Automatic stacking unit with door opening and closing functions for unloading regular packages in compartment - Google Patents
Automatic stacking unit with door opening and closing functions for unloading regular packages in compartment Download PDFInfo
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- CN211110041U CN211110041U CN201921218168.4U CN201921218168U CN211110041U CN 211110041 U CN211110041 U CN 211110041U CN 201921218168 U CN201921218168 U CN 201921218168U CN 211110041 U CN211110041 U CN 211110041U
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Abstract
The utility model belongs to an automatic stacker unit for unloading regular packing materials for a closed carriage with a door, which comprises an equipment platform, wherein the right end of the equipment platform is connected and dragged with a platform dragging and unloading forklift through a dragging forklift rod; a KR120R3200PA-H0 palletizing robot is arranged on the upper left side of the equipment platform; the device is characterized in that a telescopic conveyor belt II is arranged at the upper left corner of the device platform; a first telescopic conveying belt is vertically arranged at the right end of the second conveying belt, and the upper surface of the first conveying belt is pulled to the cargo clamping jaw; a packing positioning mechanism is arranged on the front end equipment platform of the first conveyor belt, a first stacking platform and a second stacking platform are arranged in the middle of the equipment platform and on the two sides of the right side of the first conveyor belt and the packing positioning mechanism, and safety protective guards are arranged on the outer sides of the first stacking platform and the second stacking platform; and a second conveying belt pushing mechanism is arranged at the upper end of the second conveying belt. The utility model discloses a realized that the carriage unloads the mechanization of rule packing material, pile up neatly, solved artificial intensity of labour, improved work efficiency.
Description
Technical Field
The utility model belongs to unloading pile up neatly equipment, in particular to be used for areas such as car, train to open the door and seal the carriage and unload automatic pile up neatly unit of regular packing material.
Background
The conventional regular packing materials unloaded from carriages such as trains, automobiles and the like are manually carried from the interior of the carriage to a loading and unloading port of the carriage, and then are manually stacked into a specified stack shape. A large amount of labor is consumed, the labor intensity is high, the labor efficiency is low, and the unloading cost is high; the stacking shape is not standard, and the stack is easy to reverse. Because the manual unloading efficiency is low, the unloading time is long, the stopping time of vehicles such as trains and automobiles is increased, the economy is low, and the national economy development is influenced.
Disclosure of Invention
The utility model aims to overcome the technical defects and provide an adjustable unit platform, wherein a stacking robot is arranged on the left side of the unit platform, and a packing material positioning device, a stacking station I and a stacking station II are arranged on the right side of the stacking robot; the automatic stacker unit is characterized in that a telescopic conveyor belt is arranged on a platform of the automatic stacker unit, and regular packages are unloaded from a closed carriage with a door, wherein unloading and stacking are all mechanized and automated.
The utility model provides a technical problem, the technical scheme who adopts is: an automatic stacking unit for unloading regular packages in a closed carriage with an opening door comprises an equipment platform, wherein the right end of the equipment platform is connected and dragged with a platform dragging and unloading forklift through a dragging forklift rod; a KR120R3200PA-H0 palletizing robot is arranged on the upper left side of the equipment platform; the bottom of the stacking robot is provided with a counterweight base, the middle part of the stacking robot is provided with a stacking robot body, the arm end of the stacking robot is provided with a cargo clamping jaw body, and the two sides of the cargo clamping jaw body are provided with a clamping jaw cylinder and a cargo clamping jaw; the device is characterized in that a telescopic conveyor belt II is arranged at the upper left corner of the device platform; a first telescopic conveying belt is vertically arranged at the right end of the second conveying belt, and the upper surface of the first conveying belt is pulled to the cargo clamping jaw; a packing positioning mechanism is arranged on the front end equipment platform of the first conveyor belt, a first stacking platform and a second stacking platform are arranged in the middle of the equipment platform and on the two sides of the right side of the first conveyor belt and the packing positioning mechanism, and safety protective guards are arranged on the outer sides of the first stacking platform and the second stacking platform; and a second conveying belt pushing mechanism is arranged at the upper end of the second conveying belt.
The equipment platform comprises an equipment platform connecting pedal which is arranged at the upper right corner of the equipment platform by an equipment platform connecting pedal hinge, equipment platform hoisting points are fixed on the four corners, the lower parts of the four corners are fixedly connected with the end heads of piston rods of equipment hydraulic support legs, and the lower ends of the shells of the equipment hydraulic support legs are fixed with the support legs; a dragging hook is fixed in the middle of the right end of the equipment platform, and a dragging bolt is inserted into a round hole of the dragging hook and is connected with a dragging forklift rod; a hydraulic pump station is arranged at the lower left corner below the equipment platform, and a generator oil tank is arranged at the right side of the hydraulic pump station; platform tires for walking are arranged on two sides of the right end below the equipment platform, the platform tires are movably arranged on a platform wheel shaft, and the platform wheel shaft is arranged on a platform reinforcing beam; a platform brake lamp is arranged in the middle of the left end of the equipment platform, a platform right steering lamp is arranged on the left side, and a platform left steering lamp is arranged on the right side; an equipment hydraulic operating rod is arranged below the right end of the equipment platform, the platform ladder is arranged on the side surface of the equipment platform, and an equipment generator is arranged on the right side below the equipment platform; an equipment platform is arranged on a hydraulic cylinder seat fixed on the platform reinforcing beam and connected with the pedal hydraulic cylinder, and the end of a piston rod of the equipment platform connected with the pedal hydraulic cylinder is connected with an equipment platform connected pedal.
The first conveyor belt comprises a first-stage conveyor belt oil cylinder, a second-stage conveyor belt oil cylinder and a third-stage conveyor belt oil cylinder which are arranged at the upper part in the first box body; a third-stage telescopic conveyor belt, a second-stage telescopic conveyor belt and a first-stage telescopic conveyor belt are arranged at the upper part of the box body; the vertical sides at two sides of the first box body are provided with ten pairs of conveyor belt bearing seats, a driven roller of the conveyor belt is movably arranged on a bearing in each pair of bearing seats, and the roller is wound with a conveyor belt with two ends bonded together; a pair of driven chain wheel bearing seats are arranged on two vertical sides of a box body above two conveying belt bearing seats on a first-stage oil cylinder of a conveying belt, and a belt driving roller of the conveying belt is movably arranged in a bearing in the bearing seats; a conveyor belt first-stage conveyor belt telescopic slide rail and a conveyor belt first-stage extending conveyor belt slide block are arranged at the upper part of the box body I; a pair of conveyor belt-motor chain wheel bearing seats are arranged on the left side of a driven chain wheel bearing seat, a shaft of a conveyor belt chain wheel is movably arranged in a bearing in the bearing seat, and the chain wheel on the shaft is connected with a conveyor belt-belt driving roller wheel through a conveyor belt-chain for transmission; the chain wheel on the shaft is connected and driven with a chain wheel arranged on a driving motor shaft of the first conveyor belt through a driving chain, and the driving motor of the first conveyor belt is arranged on the vertical side of one side of the first box body; a first conveyor belt is wound on the first belt driving roller; a driving rod is fixed at the left end of a third-stage oil cylinder of the conveyor belt, and the upper end of the driving rod is connected with a pair of conveyor belt bearing seats on the left end of the conveyor belt; four pairs of conveyor belt bearing seats are arranged on the left side of the conveyor belt I and are driven by the oil cylinder to extend and retract left and right; and a first conveyor belt control button and a first conveyor belt emergency stop button are arranged at the left end of the first conveyor belt.
The second conveyor belt comprises a second case, a second first-stage conveyor belt oil cylinder is fixed in the middle of the cavity of the second case, a second-stage conveyor belt oil cylinder is movably sleeved in the shell of the second first-stage conveyor belt oil cylinder, a second third-stage conveyor belt oil cylinder is sleeved in the shell of the second-stage conveyor belt oil cylinder, a second fourth-stage conveyor belt oil cylinder is sleeved in the shell of the second third-stage conveyor belt oil cylinder, and a second fifth-stage conveyor belt oil cylinder is sleeved in the shell of the second fourth-stage conveyor belt oil cylinder; four corners of the second bottom of the case are provided with second universal wheels of the transmission belt, and the middle of the right side of the case is provided with a second steering connecting pipe of the transmission belt; a second conveyor belt supporting rod is fixed on two sides of the shell at the left end of the second and third-stage oil cylinders of the conveyor belt and the left end of the fifth-stage oil cylinder of the conveyor belt, and a second conveyor belt universal wheel is arranged at the lower end of the second conveyor belt supporting rod; a conveyor belt fifth-stage telescopic conveyor belt, a conveyor belt second-stage telescopic conveyor belt and a conveyor belt second-stage telescopic conveyor belt are respectively arranged above the conveyor belt second-first-stage oil cylinder, the conveyor belt second-stage oil cylinder, the conveyor belt second-stage third-stage oil cylinder and the conveyor belt second-stage fifth-stage oil cylinder, and a conveyor belt second belt is arranged on the conveyor belt second-stage first-stage telescopic conveyor belt; two corners at the upper end of the right side of the second case are provided with a second auxiliary turning roller of the conveyor belt; a second conveyor belt control button and a second conveyor belt emergency stop button are arranged at the upper part of a second conveyor belt supporting rod at the left end of the second first-stage telescopic conveyor belt of the conveyor belt; the second conveyor belt is an adhesive tape with two ends bonded together and is wound on fourteen second conveyor belt driven rollers, and second conveyor belt driven rollers are movably arranged in bearings of two roller bearing seats of a fifth pair of first-stage conveyor belts, bearings of two roller bearing seats of a second-stage conveyor belt, bearings of two roller bearing seats of a second pair of third-stage conveyor belts and bearings of two roller bearing seats of a second pair of fourth-stage conveyor belts; the second belt driving roller of the conveying belt is arranged on a second roller bearing seat of the first-stage conveying belt, and the second driven chain wheel of the conveying belt is arranged on the second belt driving roller of the conveying belt; a second conveyor belt driving motor is arranged at the upper part of two adjacent second conveyor belt driven rollers at the right lower part of the second case, bolts for the second conveyor belt driving motor penetrate through mounting holes of the second conveyor belt driving motor and are fixed on the second case, a second conveyor belt motor chain wheel is fixed on a shaft of the second conveyor belt driving motor, and the second conveyor belt motor chain wheel is connected with the second conveyor belt driven chain wheel through a second conveyor belt chain for transmission; two conveyor belt secondary push-pull handles are arranged at the upper part of the case II, and two conveyor belt secondary push turning mechanism control buttons are arranged below the conveyor belt secondary push-pull handles; a second-level conveyor belt extending slide rail of the conveyor belt is arranged above and below two walls of the second case, and a second-level conveyor belt extending slide block of the conveyor belt is arranged at the left end of the second-level conveyor belt extending slide rail of the conveyor belt; the left side is equipped with conveyer belt second third level conveyer belt and stretches out the slide rail above conveyer belt second fourth level conveyer belt stretches out the slider, conveyer belt second third level conveyer belt stretches out the slide rail left end and is equipped with conveyer belt second third level conveyer belt and stretches out the slider, conveyer belt second third level conveyer belt stretches out the slide rail below the slider and is equipped with conveyer belt second level conveyer belt, conveyer belt second level conveyer belt stretches out the slide rail left end and is equipped with conveyer belt second level conveyer belt and stretches out the slider, conveyer belt second level conveyer belt stretches out the left side above the slider and is equipped with conveyer belt second first level conveyer belt and stretches out the slide rail, conveyer belt second first level conveyer belt stretches out slide rail left end.
The stacking platform I comprises four platform rails I which are fixed on the upper surface of the left side of the equipment platform in parallel, safety stoppers I are fixed at two ends of the platform rails I, and three positioning proximity sensors of E2ER-X10D22M types are arranged on the side surfaces of the platform rails I; a first stacking platform is movably arranged on the first two platform rails, first roller shaft bases are fixed on two sides of the lower surface of the first stacking platform, first roller shafts are movably arranged on the first roller shaft bases, first rollers are arranged at two ends of the first roller shafts, and the first rollers are in rolling contact with the first platform rails; a first traction winch is arranged in the middle of the lower surfaces of the equipment platform and the first platform rail, a first safety stop block is fixed on the equipment platform in the middle of two ends of the first platform rail through bolts, a second roller shaft seat is arranged above and below the equipment platform, and a first traction rope steering roller is movably arranged on a shaft in the second roller shaft seat through a pin shaft; a traction rope is wound on a winding drum of the traction winch I, and two ends of the rope respectively wind around a traction rope steering roller I and are fixedly connected with the middle of a roller shaft I; and a proximity sensor sensing piece I is arranged in the middle of the lower surface of the stacking platform I.
The second stacking platform is composed of a second traction rope, a second platform rail, a second traction rope steering roller, a second platform roller shaft, a second sensor induction sheet, a second E2ER-X10D22M type positioning proximity sensor, a second safety stop, a second traction winch and a second roller, and the structure of the second stacking platform is the same as that of the first stacking platform.
The packing positioning mechanism comprises a positioning mechanism support, a beam is fixed on the positioning mechanism support, a plurality of conveying rollers are uniformly and movably arranged on the right side of the beam, four W L CA2-2N-N type full-load sensors are respectively arranged on the outer sides of the lower surfaces of the two positioning mechanism supports, W L CA2-2N-N type arrival sensors are arranged on the outer sides of the middles of the conveying rollers at the two ends, and a packing blocking positioning plate is arranged at the left end of the beam.
The second conveying belt pushing mechanism comprises steel rails fixed on the planes of the inner sides of the two rail brackets; a pushing steel pipe is arranged between the steel rails, four pushing steel pipe roller bearings are fixed on the left side and the right side of the pushing steel pipe, and roller shafts are movably arranged in the pushing steel pipe roller bearings; the two ends of the roller shaft are provided with steel pipe pushing rollers, and the upper end and the lower end of the steel pipe pushing shaft are provided with steel pipe pushing auxiliary rollers; a first speed reducer is arranged between the left ends of the steel rails, a driving gear shaft is arranged in the first speed reducer, driving gears are fixed at two ends of the driving gear shaft, the driving gears are meshed with racks, and the racks are fixed on the outer sides of the two steel rails; the first speed reducer is in shaft connection transmission with a steel pipe pushing driving motor; a gear turntable driving motor is arranged at the left end of the pushing steel pipe, a shaft of the gear turntable driving motor is connected with a second speed reducer for transmission, a speed reducer shaft in the second speed reducer is provided with a gear turntable driving gear which is meshed with the gear turntable, and the gear turntable is movably arranged on a turntable shaft; the gear turntable driving motor is arranged at the left end of the pushing steel pipe; the driving motor for the pushing steel pipe is arranged at the right end of the pushing steel pipe.
The safety protective guard comprises a walking platform arranged between a storage bin cover and the safety protective guard, a man-machine operation button is arranged at the lower end of the walking platform, stacking platform operation state indicators are arranged on two sides of the upper end of the safety protective guard, and equipment operation indicator lamps are arranged at two corners of the lower end of the safety protective guard.
The beneficial effects of the utility model are that, this utility model realize that the carriage unloads the mechanization of rule packing material, pile up neatly, solved artificial intensity of labour, improved work efficiency.
Drawings
The following description is made in detail by way of example with reference to the accompanying drawings.
FIG. 1 is a three-dimensional view of an automatic palletizing plant for unloading regular packages from a compartment with a door open;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a left side view of FIG. 2;
FIG. 5 is a right side view of FIG. 2;
FIG. 6 is a front view of the conveyor belt of FIG. 1;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a sectional view A-A of FIG. 7;
FIG. 9 is a front view of the second conveyor belt of FIG. 1;
FIG. 10 is a top view of FIG. 9;
FIG. 11 is a cross-sectional view C-C of FIG. 10;
FIG. 12 is a cross-sectional view E-E of FIG. 10;
FIG. 13 is a cross-sectional view D-D of FIG. 10;
FIG. 14 is a cross-sectional view B-B of FIG. 9;
FIG. 15 is a front view of the device platform of FIG. 1;
FIG. 16 is a top view of FIG. 15;
FIG. 17 is a bottom view of FIG. 15;
FIG. 18 is a right side view of FIG. 15;
FIG. 19 is a front view of FIG. 15;
FIG. 20 is a front view of the package positioning station of FIG. 1;
FIG. 21 is a top view of FIG. 20;
FIG. 22 is a right side view of FIG. 20;
FIG. 23 is a front view of the robot of FIG. 1;
FIG. 24 is a front view of the second conveyor belt drive mechanism of FIG. 1;
FIG. 25 is a bottom view of FIG. 24;
FIG. 26 is a right side view of FIG. 24;
fig. 27 is a front view of the safety guard rail of fig. 1;
fig. 28 is a front view of the first and second transfer mechanisms of fig. 1.
In the figure: 1, a first conveyor belt; 1-1-a control button of the conveyor belt; 1-2-a sudden stop button of the conveyor belt; 1-3-a first-stage telescopic conveyor belt of the conveyor belt; 1-4-a conveyor belt; 1-5-conveying belt-second stage telescopic conveying belt; 1-6-a third-stage telescopic conveyor belt; 1-7-a motor sprocket bearing seat of the conveyor belt; 1-8-a chain of the conveyor belt; 1-9-driven sprocket bearing seat; 1-10-a first-stage oil cylinder of the conveyor belt; 1-11-a second-stage oil cylinder of the conveyor belt; 1-12-a third-stage oil cylinder of the conveyor belt; 1-13-a driving motor of the conveyor belt; 1-14-a belt drive roller of the conveyor belt; 1-15-a driven roller of the conveyor belt; 1-16-a conveyor-belt bearing block; 1-17-1-conveying belt-second-stage conveying belt telescopic sliding rail; 1-17-2-a second stage of the conveyor belt extends out of the conveyor belt slide block; 1-18-1-a first-stage conveyor belt telescopic slide rail of a conveyor belt; 1-18-2-a first stage of the conveyor belt extends out of the conveyor belt slide block; 1-19-a drive shaft; 1-20-box body I;
2, a second conveyor belt; 2-1-a second control button of the conveyor belt; 2-2-emergency stop button of conveyor belt II; 2-3-a first-stage telescopic conveyor belt of a second conveyor belt; 2-4-a second-stage telescopic conveyor belt of a conveyor belt; 2-5-a second third-stage telescopic conveyor belt of the conveyor belt; 2-6-a second fourth-stage telescopic conveyor belt of the conveyor belt; 2-7-conveying belt fifth-stage telescopic conveying belt; 2-8-auxiliary turning roller of the second conveyor belt; 2-9-a second turning connecting pipe of the conveyor belt; 2-10-push-pull handle of the conveyor belt II; 2-11-a transmission belt II universal wheel; 2-12-pushing a turning mechanism control button by a second conveyor belt; 2-13-two support rods of the conveyor belt; 2-14-conveyor two-belt; 2-15-a second first-stage oil cylinder of the conveyor belt; 2-16-second-stage oil cylinders of the conveyor belt; 2-17-a second-third-stage oil cylinder of the conveyor belt; 2-18-a second fourth-stage oil cylinder of the conveyor belt; 2-19-oil cylinder of the second fifth stage of the conveyor belt; 2-20-a belt driving roller of the second conveying belt; 2-21-a second driven roller of the conveyor belt; 2-22-a second driving motor of the conveyor belt; 2-23-1-the fourth-level conveyor belt of the conveyor belt extends out of the slide rail; 2-23-2-conveyor belt, second fourth-stage conveyor belt, extending out of the slide block; 2-24-a second motor chain wheel of the conveyor belt; 2-25-a second driven sprocket of the conveyor belt; 2-26-a second conveyor belt chain; 2-27-1-the second and third conveyor belts extend out of the slide rail; 2-27-2-conveyor belt, second third-stage conveyor belt and extended slide block; 2-28-1-conveyor belt, second-stage conveyor belt extends out of the slide rail; 2-28-2-conveyor belt second-stage conveyor belt extending slide blocks; 2-29-1-the first-stage conveyor belt of the conveyor belt extends out of the slide rail; 2-29-2-conveyor belt two first-stage conveyor belt extending out of the slide block; 2-30-1-a first-stage conveyor belt two-roller bearing seat; 2-30-2-two roller bearing seats of a second-stage conveyor belt; 2-30-3-a third-stage conveyor belt two-roller bearing seat; 2-30-4-a fourth-stage conveyor belt two-roller bearing seat; 2-31-mounting holes for driving motors of the second conveyor belt; 2-32-case two; 2-33-auxiliary turning roller mounting base of the second conveyor belt; 2-34-a second turning connecting pipe connecting shaft of the conveyor belt;
3-a device platform; 3-1-connecting the equipment platform with a pedal; 3-2-equipment platform hoisting point; 3-3-equipment hydraulic support legs; 3-4-dragging a hook; 3-5-dragging a bolt; 3-6-hydraulic pump station; 3-7-generator oil tank; 3-8-flat tires; 3-9-a platform left turn light; 3-10-platform brake light; 3-11-platform right turn light; 3-12-equipment hydraulic operating rod; 3-13-climbing a platform ladder; 3-14-plant generator; 3-15-the equipment platform is connected with a pedal hydraulic cylinder; 3-16-connecting the equipment platform with a pedal hinge; 3-17-platform axle; 3-18-legs; 3-19-a platform stiffening beam; 3-20-hydraulic cylinder seat.
4-a stacking platform I; 4-1-pulling rope; 4-2-platform track one; 4-3-a first traction rope steering roller; 4-4-roller shaft I; 4-5-a proximity sensor sensing piece I; a first positioning proximity sensor model 4-6-E2ER-X10D 22M; 4-7-a first safety stop; 4-8-traction winch I; 4-9-roller one; 4-10-roller shaft seat I; 4-11-roller shaft seat II; 4-12-pin shaft;
5-a second stacking platform; 5-1-a second traction rope; 5-2-platform track two; 5-3-a second traction rope steering roller; 5-4-a second platform roller shaft; 5-5-sensor induction sheet II; a second positioning proximity sensor model 5-6-E2ER-X10D 22M; 5-7-a second safety stop block; 5-8-traction winch II; 5-9-roller II;
6-packaging material positioning mechanism, 6-1-conveying roller, 6-2-positioning mechanism bracket, 6-3-W L CA2-2N-N type full material sensor, 6-4-W L CA2-2N-N type arrival sensor, 6-5-packaging material blocking positioning plate and 6-6-beam;
7-a palletizing robot; 7-1-a counterweight base; 7-2-a palletizing robot body; 7-3-a cargo gripper body; 7-4-gripper cylinder; 7-5-cargo gripper jaw;
8, a second conveying belt pushing mechanism; 8-1-gear turntable; 8-2-gear turntable driving motor; 8-3-rail bracket; 8-4-pushing the steel pipe; 8-5-pushing the steel pipe roller bearing; 8-6-pushing steel pipe rollers; 8-7-roller shaft; 8-8-pushing the steel pipe to drive a motor; 8-9-drive gear shaft; 8-10-gear turntable drive gear; 8-11-pushing the steel pipe to drive the rack; 8-12-drive gear; 8-13-pushing the steel pipe auxiliary roller; 8-14-steel rail; 8-15-a reducer shaft; 8-16-carousel axis; 8-17-reducer one; 8-18-rack; 8-19-reducer two;
9-a safety guard rail; 9-1-a storage compartment cover; 9-2-equipment operation indicator light; 9-3-a walking platform; 9-4-man-machine operation buttons; 9-5-indication of the running state of the stacking platform; 10-dragging a discharge forklift by a platform; 10-1-towing forklift mast; 11-sealing the carriage with the door; 12-regular wrapper.
Detailed Description
In the embodiment, referring to the attached drawings, the automatic stacking machine set for unloading regular packages in the closed carriage with the door opening comprises an equipment platform 3, wherein the right end of the equipment platform 3 is connected and dragged with a platform dragging and unloading forklift 10 through a dragging forklift rod 10-1; a palletizing robot 7 (see the attached figure 23) with model KR120R3200PA-H0 is arranged on the upper left side of the equipment platform 3; the bottom of the stacking robot 7 is provided with a counterweight base 7-1, the middle part of the stacking robot is provided with a stacking robot body 7-2, the arm end of the stacking robot is provided with a cargo clamping jaw body 7-3, and two sides of the cargo clamping jaw body 7-3 are provided with a clamping jaw cylinder 7-4 and a cargo clamping jaw 7-5; the device is characterized in that a telescopic conveyor belt II 2 is arranged at the upper left corner of the device platform 3; a telescopic conveyor belt I1 is vertically arranged at the right end of the conveyor belt II 2, and the upper surface of the conveyor belt I1 is pulled to the goods clamping jaw 7-5; a packing positioning mechanism 6 is arranged on the front end equipment platform 3 of the first conveyor belt 1, a first stacking platform 4 and a second stacking platform 5 are arranged in the middle of the equipment platform 3 and on the two sides of the right side of the first conveyor belt 1 and the packing positioning mechanism 6, and a safety protective guard 9 is arranged on the outer sides of the first stacking platform 4 and the second stacking platform 5; and a second conveying belt pushing mechanism 8 is arranged at the upper end of the second conveying belt 2.
The equipment platform 3 (shown in attached figures 1-5) comprises an equipment platform connecting pedal hinge 3-16 which is arranged at the upper right corner of the equipment platform 3, an equipment platform connecting pedal 3-1 is arranged on the equipment platform connecting pedal hinge 3-16, equipment platform hoisting points 3-2 are fixed on four corners, the hoisting and the transportation are convenient, the lower parts of the four corners are fixedly connected with the end heads of piston rods of the equipment hydraulic support legs 3-3, and support legs 3-18 are fixed at the lower ends of the shells of the equipment hydraulic support legs 3-3; a dragging hook 3-4 is fixed in the middle of the right end of the equipment platform 3, and a dragging bolt 3-5 is inserted into a round hole of the dragging hook 3-4 and is connected with a dragging forklift rod 10-1; a hydraulic pump station 3-6 is arranged at the lower left corner of the lower part of the equipment platform 3, and a generator oil tank 3-7 is arranged at the right side of the hydraulic pump station 3-6; platform tires 3-8 for walking are arranged on two sides of the right end below the equipment platform 3, the platform tires 3-8 are movably arranged on platform wheel shafts 3-17, and the platform wheel shafts 3-17 are arranged on platform reinforcing beams 3-19; a platform brake lamp 3-10 is arranged in the middle of the left end of the equipment platform 3, a platform right steering lamp 3-11 is arranged on the left side, and a platform left steering lamp 3-9 is arranged on the right side; an equipment hydraulic operating rod 3-12 is arranged below the right end of the equipment platform 3, a platform ladder 3-13 is arranged on the side surface of the equipment platform 3, and an equipment generator 3-14 is arranged on the right side below the equipment platform 3; the hydraulic cylinder seats 3-20 fixed on the platform reinforcing beams 3-19 are provided with equipment platform connecting pedal hydraulic cylinders 3-15, and the end of a piston rod of the equipment platform connecting pedal hydraulic cylinders 3-15 is connected with an equipment platform connecting pedal 3-1. The automatic turnover of the equipment platform connecting pedal 3-1 is realized.
The conveyor belt I1 (shown in attached figures 6-8) comprises a first-stage oil cylinder 1-10, a second-stage oil cylinder 1-11 and a third-stage oil cylinder 1-12 which are arranged on the upper part in a box body I1-20; a third-stage telescopic conveyor belt 1-6, a second-stage telescopic conveyor belt 1-5 and a first-stage telescopic conveyor belt 1-3 are arranged at the upper part of the first box body 1-20; ten pairs of conveyor belt bearing blocks 1-16 are arranged on vertical sides at two sides of the box body I1-20, a conveyor belt driven roller 1-15 is movably arranged on a bearing in each pair of bearing blocks, and a conveyor belt 1-4 with two ends bonded together is wound on the roller; a pair of driven chain wheel bearing blocks 1-9 are respectively arranged on two vertical sides of a box body 1-20 above two conveyor belt bearing blocks 1-16 on a first-stage oil cylinder 1-10 of a conveyor belt, and a conveyor belt and a belt driving roller 1-14 are movably arranged in a bearing in each bearing block; a conveyor belt first-level conveyor belt telescopic slide rail 1-17-1 and a conveyor belt first-level extension conveyor belt slide block 1-17-2 are arranged at the upper part of the box body I1-20, and a conveyor belt first-level conveyor belt telescopic slide rail 1-18-1 and a conveyor belt first-level extension conveyor belt slide block 1-18-2 are arranged on the conveyor belt first-level extension conveyor belt 1-5; a pair of conveyor belt-motor chain wheel bearing blocks 1-7 are arranged on the left sides of the driven chain wheel bearing blocks 1-9, a shaft of a conveyor belt chain wheel is movably arranged in a bearing in the bearing block, and the chain wheel on the shaft is connected with a conveyor belt-belt driving roller wheel 1-14 for transmission by a conveyor belt-chain 1-8; the chain wheel on the shaft is connected and driven with a chain wheel arranged on a shaft of a first driving motor 1-13 of the conveyor belt by a driving chain, and the first driving motor 1-13 of the conveyor belt is arranged on the vertical side at one side of the first box body 1-20; a first transmission belt 1-4 is also wound on the first transmission belt driving roller 1-14; a driving rod 1-19 is fixed at the left end of a third-stage oil cylinder 1-12 of the first conveyor belt, and the upper end of the driving rod 1-19 is connected with a pair of conveyor belt bearing blocks 1-16 on the left end of the first conveyor belt 1; four pairs of conveyor belt bearing blocks 1-16 on the left side of the conveyor belt I1 extend out and retract left and right under the driving of an oil cylinder; the left end of the first conveyor belt 1-4 is provided with a first conveyor belt control button 1-1 and a first conveyor belt emergency stop button 1-2
The second conveyor belt 2 (shown in attached figures 9-14) comprises a second case 2-32, a second first-stage oil cylinder 2-15 of the second conveyor belt is fixed in the middle of the outer cavity of the second case 2-32, a second-stage oil cylinder 2-16 of the second conveyor belt is movably sleeved in a shell of the second first-stage oil cylinder 2-15 of the second conveyor belt, a second third-stage oil cylinder 2-17 of the second conveyor belt is sleeved in the shell of the second-stage oil cylinder 2-16 of the conveyor belt, a second fourth-stage oil cylinder 2-18 of the conveyor belt is sleeved in the shell of the second third-stage oil cylinder 2-17 of the second conveyor belt, and a second fifth-stage oil cylinder 2-19; four corners at the bottom of the second chassis 2-32 are provided with second universal wheels 2-11 of the transmission belt, and the middle of the right side is provided with a second steering connecting pipe 2-9 of the transmission belt; two conveyor belt second support rods 2-13 are fixed on two sides of the shell at the left ends of the conveyor belt second third-stage oil cylinders 2-17 and the conveyor belt second fifth-stage oil cylinders 2-19, and two conveyor belt universal wheels 2-11 are installed at the lower ends of the conveyor belt second support rods 2-13; the upper parts of the second and first-stage oil cylinders 2-15 of the conveyor belt, the second and second-stage oil cylinders 2-16 of the conveyor belt, the second and third-stage oil cylinders 2-17 of the conveyor belt, the second and fourth-stage oil cylinders 2-18 of the conveyor belt and the second and fifth-stage oil cylinders 2-19 of the conveyor belt are respectively provided with a fifth-stage telescopic conveyor belt 2-7 of the conveyor belt, a second and fourth-stage telescopic conveyor belt 2-6 of the conveyor belt, a second and third-stage telescopic conveyor belt 2-5 of the conveyor belt, a second and second-stage telescopic conveyor belt 2-4 of the conveyor belt and a second and first-stage telescopic conveyor belt 2-3 of the conveyor belt; the upper ends of the left side and the right side of the case II 2-32 are provided with a conveyor belt II auxiliary turning roller 2-8 through a conveyor belt II auxiliary turning roller mounting seat 2-33; a second conveyor belt control button 2-1 and a second conveyor belt emergency stop button 2-2 are arranged at the upper part of a second conveyor belt support rod 2-13 at the left end of a second first-stage telescopic conveyor belt 2-3 of the conveyor belt; the second conveyor belt 2 is an adhesive tape with two ends bonded together and is wound on fourteen second conveyor belt driven rollers 2-21, and the second conveyor belt driven rollers 2-21 are movably arranged on the second case 2-32, in the five pairs of first-stage conveyor belt two roller bearing seats 2-30-1, in the bearings of the two pairs of second-stage conveyor belt two roller bearing seats 2-30-2, in the bearings of the two pairs of third-stage conveyor belt two roller bearing seats 2-30-3 and in the bearings of the two pairs of fourth-stage conveyor belt two roller bearing seats 2-30-4; the second belt driving roller 2-20 of the conveyor belt is arranged on the second roller bearing seat 2-30-1 of the first-stage conveyor belt, and the second driven sprocket 2-25 of the conveyor belt is arranged on the second belt driving roller 2-20 of the conveyor belt; a second conveyor belt driving motor 2-22 is arranged at the upper part of two adjacent second conveyor belt driven rollers 2-21 at the right lower part of the second case 2-32, the second conveyor belt driving motor 2-22 penetrates through a second conveyor belt driving motor mounting hole 2-31 by a bolt and is fixed on the second case 2-32, a second conveyor belt motor chain wheel 2-24 is fixed on a shaft of the second conveyor belt driving motor 2-22, and the second conveyor belt motor chain wheel 2-24 is connected with the second conveyor belt driven chain wheel 2-25 by a second conveyor belt chain 2-26 for transmission; two conveyor belt two-push and-pull handles 2-10 are arranged at the upper parts of the cases 2-32, and two conveyor belt two-push turning mechanism control buttons 2-12 are arranged below the conveyor belt two-push and-pull handles 2-10; a second fourth-level conveyor belt extending slide rail 2-23-1 of the conveyor belt is arranged above and below two walls of the second case 2-32, and a second fourth-level conveyor belt extending slide block 2-23-2 of the conveyor belt is arranged at the left end of the second fourth-level conveyor belt extending slide rail 2-23-1 of the conveyor belt; a conveyor belt second third-level conveyor belt extending slide rail 2-27-1 is arranged on the left side above a conveyor belt second fourth-level conveyor belt extending slide block 2-23-2, a conveyor belt second third-level conveyor belt extending slide block 2-27-2 is arranged at the left end of the conveyor belt second third-level conveyor belt extending slide rail 2-27-1, a conveyor belt second-level conveyor belt extending slide rail 2-28-1 is arranged on the left side below the conveyor belt second third-level conveyor belt extending slide block 2-27-2, a conveyor belt second-level conveyor belt extending slide block 2-28-2 is arranged at the left end of the conveyor belt second-level conveyor belt extending slide rail 2-28-1, a conveyor belt second first-level conveyor belt extending slide rail 2-29-1 is arranged on the left side, the left end of the second first-stage conveyor belt extending slide rail 2-29-1 of the conveyor belt is provided with a second first-stage conveyor belt extending slide block 2-29-2 of the conveyor belt.
The stacking platform I4 (shown in attached figures 15 and 16) comprises four platform rails I4-2 which are fixed on the upper surface of the left side of the equipment platform 3 in parallel, safety stoppers I4-7 are fixed at two ends of the platform rails I4-2, and three positioning proximity sensors 4-6 (ohm dragon automation (China) Limited company products) of E2ER-X10D22M are arranged on the side surfaces of the platform rails I4-2; a first stacking platform 4 is movably arranged on the two first platform rails 4-2, a first roller shaft seat 4-10 is fixed on two sides below the first stacking platform 4, a first roller shaft 4-4 is movably arranged on the first roller shaft seat 4-10, a first roller 4-9 is arranged at two ends of the first roller shaft 4-4, and the first roller 4-9 is in rolling contact with the first platform rails 4-2; a traction winch I4-8 is arranged in the middle of the lower surface of the equipment platform I3 and the platform track I4-2, a safety stop block I4-7 is fixed on the equipment platform 3 in the middle of two ends of the platform track I4-2 through bolts, a roller shaft seat II 4-11 is arranged on the upper part and the lower part of the equipment platform 3, and a traction rope steering roller I4-3 is movably arranged on a shaft in the roller shaft seat II 4-11 through a pin shaft 4-12; a traction rope 4-1 is wound on a winding drum of the traction winch I4-8, and two ends of the rope respectively pass through a traction rope steering roller I4-3 and are fixedly connected with the middle of a roller shaft I4-4; a proximity sensor induction sheet I4-5 is arranged in the middle of the lower part of the stacking platform I4.
The second stacking platform 5 is composed of a second traction rope 5-1, a second platform rail 5-2, a second traction rope steering roller 5-3, a second platform roller shaft 5-4, a second sensor induction sheet 5-5, an E2ER-X10D22M positioning proximity sensor 5-6 (product of Onglong Automation (China) Co., Ltd.), a second safety stop 5-7, a second traction winch 5-8 and a second roller 5-9, and the structure of the second stacking platform is the same as that of the first stacking platform 4.
The packing positioning mechanism 6 (shown in attached figures 20-22) comprises a positioning mechanism support 6-2, a cross beam 6-6 is fixed on the positioning mechanism support 6-2, seventeen conveying rollers 6-1 are uniformly and movably arranged on the right side of the cross beam 6-6, four W L CA2-2N-N type full material sensors 6-3 (Oilon automation (China) Co., Ltd.) are respectively arranged on the outer sides of the lower parts of the two positioning mechanism supports 6-2, a W L CA2-2N-N type cargo sensors 6-4 (Oilon automation (China) Co., Ltd.) are arranged on the outer sides of the middles of the conveying rollers 6-1 at the two ends, and a packing blocking positioning plate 6-5 is arranged at the left end of the cross beam 6-6.
The second conveyor belt pushing mechanism 8 (see the attached figures 24-26) comprises steel rails 8-14 fixed on the planes of the inner sides of two rail brackets 8-3; a push steel pipe 8-4 is arranged between the steel rails 8-14, four push steel pipe roller bearings 8-5 are fixed on the left and right sides of the push steel pipe 8-4, and roller shafts 8-7 are movably arranged in the push steel pipe roller bearings 8-5; two ends of the roller shaft 8-7 are provided with steel pipe pushing rollers 8-6, and the upper and lower ends of the steel pipe pushing shaft 8-4 are provided with steel pipe pushing auxiliary rollers 8-13; a first speed reducer 8-17 is arranged between the left ends of the steel rails 8-14, a first driving gear shaft 8-9 is arranged in the first speed reducer 8-17, driving gears 8-12 are fixed at the two ends of the first driving gear shaft 8-9, the driving gears 8-12 are meshed with racks 8-18, and the racks 8-18 are fixed on the outer sides of the two steel rails 8-14; the first speed reducer 8-17 is in shaft connection transmission with a driving motor 8-8 of the pushing steel pipe; a gear turntable driving motor 8-2 is arranged at the left end of the pushing steel pipe 8-4, the shaft of the gear turntable driving motor 8-2 is connected with a second speed reducer 8-19 for transmission, a second speed reducer shaft 8-15 in the second speed reducer 8-19 is provided with a gear turntable driving gear 8-10 which is meshed with a gear turntable 8-1, and the gear turntable 8-1 is movably arranged on a turntable shaft 8-16; a gear turntable driving motor 8-2 is arranged at the left end of the pushing steel pipe 8-4; the driving motor 8-8 for the pushing steel pipe is arranged at the right end of the pushing steel pipe 8-4.
The safety protective guard 9 (see attached figure 27) comprises a walking platform 9-3 arranged between a storage bin cover 9-1 and the safety protective guard 9, a man-machine operation button 9-4 arranged at the lower end of the walking platform 9-3, pallet platform operation state indicators 9-5 arranged on two sides of the upper end of the safety protective guard 9, and equipment operation indicator lamps 9-2 arranged at two corners of the lower end.
When the forklift is in work, the unloading forklift 10 is dragged by the platform, the equipment platform 3 is pulled to a stop (the compartment door is opened firstly) parallel to the sealed compartment 11 with the opening door by dragging the forklift rod 10-1, the equipment platform connecting pedal 3-1 is opened and is connected with the bottom plate of the compartment, and then the regular packing materials 12 in the compartment can be unstacked.
The various electrical devices described: such as 3-14 equipment generators, 5-8 traction windlasses, 8-2 gear turntable driving motors, 8-8 steel pipe pushing driving motors, 1-13 conveyor belt one driving motors, 2-22 conveyor belt two driving motors, various sensors, various switch buttons and the like are communicated with an equipment control device by leads and are automatically controlled.
The front cavity oil inlet and the rear cavity oil outlet are communicated with an electromagnetic valve in an oil pressure control system by pipelines and are controlled by the electromagnetic valve, and the conveyor belt first-stage oil cylinder 1-10, the conveyor belt first-stage oil cylinder 1-11, the conveyor belt first-third-stage oil cylinder 1-12, the conveyor belt second-first-stage oil cylinder 2-15, the conveyor belt second-stage oil cylinder 2-16, the conveyor belt second-third-stage oil cylinder 2-17 and the like.
The utility model discloses a theory of operation and use: the equipment platform 3 is dragged to move by the platform dragging and unloading forklift 10 through dragging and unloading forklift rods 10-1. The platform drags the discharge forklift 10 to move the equipment platform 3 to the designated discharge position and to align. The equipment platform connecting pedal 3-1 is ensured to be aligned with the unloading vehicle door. After the equipment platform connecting pedal 3-1 is aligned with the unloading truck door, an unloading person sequentially starts an equipment generator 3-14 and a hydraulic pump station 3-6 and then an equipment operation indicating lamp 9-2 is lightened to prompt the running state of the equipment; the unloading personnel operates the hydraulic operating rods 3-12 of the equipment to extend the hydraulic support legs 3-3 of the equipment so as to lift the equipment platform 3 to the height which is the same as that of the floor of the carriage of the equipment platform 3; when the equipment platform 3 and the carriage floor reach the same height, the unloading personnel operating equipment connects the pedal 3-1 of the pedal connection of the equipment platform to turn over the movement through the hydraulic cylinder 3-15 of the pedal connection of the equipment platform, it is to guarantee that the equipment platform 3 is connected with the carriage floor to the direction, in order to facilitate the operation of the unloading personnel. After the jacking operation of the hydraulic support legs 3-3 of the equipment is completed, the dragging bolts 3-5 are pulled out, so that the dragging connecting rods 10-1 and the platform dragging and unloading forklift 10 are separated from the unloading platform 3.
After the operation is finished, the unloading personnel start the palletizing robot 7 through the man-machine operation button 9-4; starting a first conveyor belt 1 through a first conveyor belt control button 1-1; and starting the second conveyor belt 2 through a second conveyor belt control button 2-1.
The unloading personnel firstly unload the regular packing objects 12 at the door of the carriage onto the second conveyor belt 2, the regular packing objects 12 move along the direction indicated on the second conveyor belt 2, when the regular packing objects reach the position contacted with the first conveyor belt 1, the regular packing objects are turned under the action of the resultant force generated by the first conveyor belt 1 and the second conveyor belt 2, the second conveyor belt 2 is arranged to assist the turning rollers 2-8 in preventing the regular packing objects 12 from falling off and turning smoothly, and the regular packing objects 12 are assisted in turning smoothly.
The conveyor belt I1 is connected with the packing object positioning mechanism 6, the regular packing objects 12 are conveyed onto the packing object positioning mechanism 6 by the conveyor belt I1, after the regular packing objects 12 reach the packing object positioning positions, the packing object positioning stations are triggered to reach the goods sensors 6-4, at the moment, the conveying roller 6 starts to rotate to provide power for the regular packing objects 12 to continue to advance, when the regular packing objects 12 reach the packing object blocking positioning plates 6-5, the W L CA2-2N-N full-goods sensors 6-3 are triggered, the conveying roller 6-1 stops rotating, the regular packing objects 12 are fixed at the positions, the W L CA2-2N-N full-goods sensors 6-3 output signals to the palletizing robot 7, and the palletizing robot 7 carries out goods grabbing and placing.
The method comprises the steps that a palletizing robot 7 is arranged on a counterweight base 7-1 to guarantee stable operation of the palletizing robot 7, cargo clamping jaws 7-5 are arranged on a palletizing robot body 7-3, a regular packing object 12 triggers a W L CA2-2N-N full-load sensor 6-3 to output signals to the palletizing robot 7 to be grabbed, the palletizing robot 7 drives cargo clamping jaws 7-3 of the palletizing robot to descend to grab, when the pallet clamping jaw body 7-3 of the palletizing robot 7-3 descends to a preset grabbing height, a clamping jaw cylinder controls cargo clamping jaws 7-4 of the palletizing robot to clamp the regular packing object 12, the palletizing robot 7 lifts the regular packing object 12 and places the regular packing object on a first palletizing platform 4 according to a preset stack shape after clamping of the regular packing object 12 is completed, when a first palletizing platform 4 is fully grabbed, a first traction winch 4-8 starts to rotate to pull the palletizing platform 4 through a first palletizing platform traction rope 4-1 to pull the palletizing platform 4 to a unloading area, a second palletizing robot operation platform 4-1 to pull a second forklift 4 to pull a second palletizing platform 4 to pull a unloading operation platform 4 to finish normal unloading operation of a second forklift truck to unload operation to unload the unloading operation, and unload the second pallet truck 7-3 to unload the second pallet truck 4 to unload cargo.
With the unloading of the regular packing materials 12 at the doorway, the second conveyor belt 2 is far away from the unloading person, and the unloading person operates the second conveyor belt pushing turning mechanism control button 2-12 to control the pushing steel pipe driving motor 8-8 to drive the driving gear shaft 8-9 to rotate; the driving gear shaft 8-9 drives the driving gear 8-12 to rotate; the pushing steel pipe 8-4 is pushed to move back and forth by the rotation of the driving gear 8-12 on the pushing steel pipe driving rack 8-11; the pushing steel pipe 8-4 moves back and forth to drive the conveyor belt II 2 to move back and forth; the nearest position of the conveyor belt to the unloading personnel is ensured, and the moving distance of the unloading personnel for transporting the goods is reduced; when the second conveyor belt 2 moves in place, the unloading personnel operate the first conveyor belt control button 1-1, the hydraulic cylinder outside the first conveyor belt 1 extends, and the end of the first conveyor belt 1 is ensured to be aligned with the edge of the second conveyor belt 2 close to the inner side edge of the carriage, so that the goods can be conveyed smoothly.
When the unloading of the regular packages 12 at the doorway is finished, the second conveyor belt 2 completely enters the middle position of the sealed carriage 11 with the door opened; starting to carry out unilateral unloading in the unloading area of the sealed carriage 11 with the opened door; the unloading person controls a second control button 2-1 of the second conveyor belt to extend the second conveyor belt 2 to the vicinity of the unloading person along with the unloading of the unloading person; after the unloading personnel finish unloading the goods in the unloading area, the unloading personnel controls a control button 2-1 of the second conveyor belt to enable the second conveyor belt 2 to retract to the shortest state; unloading personnel start unloading in the unloading area, when the clearance space is enough for the rotation space of the second conveyor belt 2, the unloading personnel operate a control button 2-12 of a pushing and turning mechanism of the second conveyor belt, a gear turntable driving motor 8-2 rotates, the gear turntable driving motor 8-2 drives a gear turntable driving gear 8-10 to rotate, the gear turntable driving gear 8-10 rotates to drive a gear turntable 8-1 to rotate, the second conveyor belt 2 is connected with the gear turntable 8-1 through a second conveyor belt 2 steering connecting pipe 2-9 through a second conveyor belt steering connecting pipe connecting shaft 2-34A (shown in figure 28 after connection is completed), and the rotation of the gear turntable 8-1 drives the second conveyor belt 2 to automatically turn; after the second conveyor belt 2 is rotated to another unloading area, the unloading person continues to unload in the other unloading area until the unloading in the other unloading area is completed, as in the unloading operation of the unloading area.
When the unloading of the other unloading area is finished, the unloading personnel operates a control button 2-1 of the second conveyor belt to enable the second conveyor belt 2 to retract to the shortest state; operating a control button 2-1 of a second pushing and turning mechanism of the conveyor belt to enable the second conveyor belt 2 to rotate to the direction of the unloading area, operating a control button 2-12 of the second pushing and turning mechanism of the conveyor belt to control a driving motor 8-8 of a pushing steel pipe to enable the pushing steel pipe 8-4 to retract to drive the second conveyor belt 2 to leave the sealed compartment 11 with the door opening and completely return to the equipment platform 3; the unloading personnel operates the hydraulic operating rod 3-12 of the equipment through the platform of the equipment and connects the pedal hydraulic cylinder 3-15 to control the platform of the equipment to connect and step 3-1 to get up, make the platform of the equipment 3 and take the sealed carriage 11 of opening the door to break away from. A platform dragging and unloading forklift 10 is provided with a dragging connecting rod 10-1 aligned with a dragging hook 3-4, and a dragging bolt 3-5 is inserted to connect the dragging connecting rod 10-1 with the dragging hook 3-4. And then operating the hydraulic operating rods 3-12 of the equipment to enable the hydraulic support legs 3-3 of the equipment to descend so that tires 3-8 of the platform of the equipment are in contact with the ground, and at the moment, dragging the unloading forklift 10 by the platform of the equipment to move to the next operation position to repeat the steps for operation.
Claims (9)
1. An automatic stacking unit for unloading regular packages in a closed carriage with an opening door comprises an equipment platform (3), wherein the right end of the equipment platform (3) is connected and dragged with a platform dragging and unloading forklift (10) through a dragging forklift rod (10-1); a KR120R3200PA-H0 palletizing robot (7) is arranged on the upper left side of the equipment platform (3); the bottom of the stacking robot (7) is provided with a counterweight base (7-1), the middle of the stacking robot is provided with a stacking robot body (7-2), the arm end of the stacking robot is provided with a cargo clamping jaw body (7-3), and two sides of the cargo clamping jaw body (7-3) are provided with a clamping jaw cylinder (7-4) and a cargo clamping jaw (7-5); the device is characterized in that a second telescopic conveyor belt (2) is arranged at the upper left corner of the device platform (3); a telescopic first conveying belt (1) is vertically arranged at the right end of the second conveying belt (2), and the upper surface of the first conveying belt (1) is pulled to the cargo clamping jaw (7-5); a packing positioning mechanism (6) is arranged on a front-end equipment platform (3) of the first conveyor belt (1), a first stacking platform (4) and a second stacking platform (5) are arranged in the middle of the equipment platform (3) and on the two sides of the right side of the first conveyor belt (1) and the packing positioning mechanism (6), and a safety protective guard (9) is arranged on the outer sides of the first stacking platform (4) and the second stacking platform (5); and a second conveying belt pushing mechanism (8) is arranged at the upper end of the second conveying belt (2).
2. The automatic stacker group with the function of unloading regular packages from a closed carriage with an open door according to claim 1, wherein the equipment platform (3) comprises an equipment platform connecting pedal hinge (3-16) which is arranged at the upper right corner of the equipment platform (3) and is connected with the pedal hinge (3-16), an equipment platform connecting pedal (3-1) is arranged at each of the four corners, equipment platform lifting points (3-2) are fixed at each of the four corners, the lower parts of the four corners are fixedly connected with the end heads of piston rods of the equipment hydraulic support legs (3-3), and support legs (3-18) are fixed at the lower ends of the shells of the equipment hydraulic support legs (3; a dragging hook (3-4) is fixed in the middle of the right end of the equipment platform (3), and a dragging bolt (3-5) is inserted into a round hole of the dragging hook (3-4) and is connected with a dragging forklift rod (10-1); a hydraulic pump station (3-6) is arranged at the lower left corner of the lower part of the equipment platform (3), and a generator oil tank (3-7) is arranged at the right side of the hydraulic pump station (3-6); platform tires (3-8) for walking are arranged on two sides of the right end below the equipment platform (3), the platform tires (3-8) are movably arranged on platform wheel shafts (3-17), and the platform wheel shafts (3-17) are arranged on platform reinforcing beams (3-19); a platform brake lamp (3-10) is arranged in the middle of the left end of the equipment platform (3), a platform right steering lamp (3-11) is arranged on the left side, and a platform left steering lamp (3-9) is arranged on the right side; an equipment hydraulic operating rod (3-12) is arranged below the right end of the equipment platform (3), a platform ladder (3-13) is arranged on the side surface of the equipment platform (3), and an equipment generator (3-14) is arranged on the right side below the equipment platform (3); the hydraulic cylinder seat (3-20) fixed on the platform reinforcing beam (3-19) is provided with an equipment platform connecting pedal hydraulic cylinder (3-15), and the end of a piston rod of the equipment platform connecting pedal hydraulic cylinder (3-15) is connected with the equipment platform connecting pedal (3-1).
3. The automatic palletizing unit for unloading regular packages from closed carriages with doors according to claim 1, wherein the first conveyor belt (1) comprises a first-stage oil cylinder (1-10), a second-stage oil cylinder (1-11) and a third-stage oil cylinder (1-12) which are arranged at the upper part in the first box body (1-20); a third-stage telescopic conveyor belt (1-6), a second-stage telescopic conveyor belt (1-5) and a first-stage telescopic conveyor belt (1-3) are arranged at the upper part of the first box body (1-20); ten pairs of conveyor belt bearing blocks (1-16) are arranged on the vertical sides at two sides of the first box body (1-20), a conveyor belt driven roller (1-15) is movably arranged on a bearing in each pair of bearing blocks, and a conveyor belt (1-4) with two ends bonded together is wound on the roller; a pair of driven chain wheel bearing blocks (1-9) are respectively arranged on two vertical sides of a box body I (1-20) above two conveyor belt bearing blocks (1-16) on a first-stage oil cylinder (1-10) of a conveyor belt, and a conveyor belt and a belt driving roller wheel (1-14) are movably arranged in a bearing in each bearing block; a conveyor belt first-level conveyor belt telescopic slide rail (1-17-1) and a conveyor belt first-level extending conveyor belt slide block (1-17-2) are arranged at the upper part of the box body I (1-20), and a conveyor belt first-level conveyor belt telescopic slide rail (1-18-1) and a conveyor belt first-level extending conveyor belt slide block (1-18-2) are arranged on the conveyor belt first-level telescopic conveyor belt (1-5); a pair of conveyor belt-motor chain wheel bearing seats (1-7) are arranged on the left side of the driven chain wheel bearing seat (1-9), a shaft of a conveyor belt chain wheel is movably arranged in a bearing in the bearing seat, and the chain wheel on the shaft is connected with a conveyor belt-belt driving roller wheel (1-14) through a conveyor belt-chain (1-8) for transmission; the chain wheel on the shaft is connected and driven with a chain wheel arranged on a shaft of a first driving motor (1-13) of the conveyor belt by a driving chain, and the first driving motor (1-13) of the conveyor belt is arranged on the vertical side of one side of the first box body (1-20); a first conveyor belt (1) is wound on the first conveyor belt driving roller (1-14) in the same way; a driving rod (1-19) is fixed at the left end of a third-stage oil cylinder (1-12) of the conveyor belt, and the upper end of the driving rod (1-19) is connected with a pair of conveyor belt bearing blocks (1-16) on the left end of a conveyor belt (1-4) of the conveyor belt; four pairs of conveyor belt bearing blocks (1-16) are arranged on the left upper surface of the conveyor belt I (1) and are driven by the oil cylinder to extend and retract left and right; the left end of the first conveyor belt (1) is provided with a first conveyor belt control button (1-1) and a first conveyor belt emergency stop button (1-2).
4. An automatic palletizer set for unloading regular packages from closed carriages with doors according to claim 1, it is characterized in that the second conveyor belt (2) comprises a second case (2-32), a second first-stage oil cylinder (2-15) of the second conveyor belt is fixed in the middle of the cavity of the second case (2-32), a second-stage oil cylinder (2-16) of the conveyor belt is movably sleeved in the shell of the second first-stage oil cylinder (2-15) of the conveyor belt, a second third-stage oil cylinder (2-17) of the conveyor belt is sleeved in the shell of the second-stage oil cylinder (2-16) of the conveyor belt, a second fourth-stage oil cylinder (2-18) of the conveyor belt is sleeved in the shell of the second third-stage oil cylinder (2-17) of the conveyor belt, a second-fifth-stage oil cylinder (2-19) of the conveyor belt is sleeved in the shell of the second-fourth-stage oil cylinder (2-18) of the conveyor belt; four corners of the bottom of the second case (2-32) are provided with second universal wheels (2-11) of the transmission belt, and the middle of the right side is provided with a second steering connecting pipe (2-9) of the transmission belt; two conveyor belt supporting rods (2-13) are fixed on two sides of the shell at the left ends of the second-third-stage oil cylinders (2-17) and the second-fifth-stage oil cylinders (2-19) of the conveyor belts, and second universal wheels (2-11) of the conveyor belts are arranged at the lower ends of the second conveyor belt supporting rods (2-13); a second conveyor belt and a second conveyor belt (2-14) are respectively arranged on the second conveyor belt and first level oil cylinder (2-15), the second conveyor belt and second level oil cylinder (2-16), the second conveyor belt and third level oil cylinder (2-17), the second conveyor belt and fourth level oil cylinder (2-18) and the second conveyor belt and fifth level oil cylinder (2-19) respectively, a fifth conveyor belt (2-7), a second conveyor belt and fourth level telescopic conveyor belt (2-6), a second conveyor belt and third level telescopic conveyor belt (2-5), a second conveyor belt and second level telescopic conveyor belt (2-4) and a second conveyor belt and first level telescopic conveyor belt (2-3) are arranged on the second conveyor belt and first level telescopic conveyor belt (2-3); two corners of the upper end of the right side of the second case (2-32) are provided with a second auxiliary turning roller (2-8) of the conveyor belt; a second conveyor belt control button (2-1) and a second conveyor belt emergency stop button (2-2) are arranged at the upper part of a second conveyor belt supporting rod (2-13) at the left end of a second first-stage telescopic conveyor belt (2-3) of the conveyor belt; the second conveyor belt (2) is an adhesive tape with two ends bonded together and is wound on fourteen second conveyor belt driven rollers (2-21), and the second conveyor belt driven rollers (2-21) are movably arranged on the second case (2-32), in the bearings of five pairs of first-stage second-stage conveyor belt roller bearing seats (2-30-1), in the bearings of two pairs of second-stage conveyor belt roller bearing seats (2-30-2), in the bearings of two pairs of third-stage second-stage conveyor belt roller bearing seats (2-30-3) and in the bearings of two pairs of fourth-stage second-stage conveyor belt roller bearing seats (2-30-4); a second belt driving roller (2-20) of the conveying belt is arranged on a second roller bearing seat (2-30-1) of the first-stage conveying belt, and a second driven chain wheel (2-25) of the conveying belt is arranged on the second belt driving roller (2-20) of the conveying belt; a second conveyor belt driving motor (2-22) is arranged at the upper part of two adjacent second conveyor belt driven rollers (2-21) at the right lower part of the second case (2-32), the second conveyor belt driving motor (2-22) penetrates through a second conveyor belt driving motor mounting hole (2-31) by using a bolt and is fixed on the second case (2-32), a second conveyor belt motor chain wheel (2-24) is fixed on a shaft of the second conveyor belt driving motor (2-22), and the second conveyor belt motor chain wheel (2-24) is connected and driven with the second conveyor belt driven chain wheel (2-25) by using a second conveyor belt chain (2-26); two conveyor belt secondary push-pull handles (2-10) are arranged at the upper part of the case II (2-32), and two conveyor belt secondary push turning mechanism control buttons (2-12) are arranged below the conveyor belt secondary push-pull handles (2-10); a second fourth-level conveyor belt extending slide rail (2-23-1) of the conveyor belt is arranged above and below two walls of the second case (2-32), and a second fourth-level conveyor belt extending slide block (2-23-2) of the conveyor belt is arranged at the left end of the second fourth-level conveyor belt extending slide rail (2-23-1); a conveyor belt second third-level conveyor belt extending slide rail (2-27-1) is arranged on the left side above a conveyor belt second fourth-level conveyor belt extending slide block (2-23-2), a conveyor belt second third-level conveyor belt extending slide block (2-27-2) is arranged at the left end of the conveyor belt second third-level conveyor belt extending slide rail (2-27-1), a conveyor belt second-level conveyor belt extending slide rail (2-28-1) is arranged on the left side below the conveyor belt second third-level conveyor belt extending slide block (2-27-2), a conveyor belt second-level conveyor belt extending slide block (2-28-2) is arranged at the left end of the conveyor belt second-level conveyor belt extending slide rail (2-28-1), a conveyor belt second first-level conveyor belt extending slide rail (2-29-1) is arranged on the left side above the conveyor, a second first-stage conveyor belt extending slide block (2-29-2) is arranged on the left end of the second first-stage conveyor belt extending slide rail (2-29-1).
5. The automatic palletizer set for unloading regular packages from closed carriages with doors according to claim 1, wherein the palletizing platform I (4) comprises four platform rails I (4-2) which are fixed on the left side of the equipment platform (3) in parallel, safety stoppers I (4-7) are fixed at two ends of the platform rails I (4-2), and three positioning proximity sensors (4-6) of E2ER-X10D22M are arranged on the side; a first stacking platform (4) is movably arranged on the first two platform rails (4-2), a first roller shaft seat (4-10) is fixed on two sides below the first stacking platform (4), a first roller shaft (4-4) is movably arranged on the first roller shaft seat (4-10), first rollers (4-9) are arranged at two ends of the first roller shaft (4-4), and the first rollers (4-9) are in rolling contact with the first platform rails (4-2); a first traction winch (4-8) is arranged in the middle below the equipment platform (3) and the first platform rail (4-2), a first safety stop (4-7) is fixed on the equipment platform (3) in the middle of two ends of the first platform rail (4-2) through bolts, a second roller shaft seat (4-11) is arranged on the upper portion and the lower portion of the equipment platform (3), and a first traction rope steering roller (4-3) is movably arranged on a shaft in the second roller shaft seat (4-11) through a pin shaft (4-12); a traction rope (4-1) is wound on a winding drum of the traction winch I (4-8), and two ends of the rope respectively wind around a traction rope steering roller I (4-3) and are fixedly connected with the middle of a roller shaft I (4-4); a proximity sensor induction sheet I (4-5) is arranged in the middle of the lower part of the stacking platform I (4).
6. The automatic stacker group for unloading regular packages from a closed carriage with an open door according to claim 1, wherein the second stacker platform (5) comprises a second traction rope (5-1), a second platform rail (5-2), a second traction rope steering roller (5-3), a second platform roller shaft (5-4), a second sensor induction sheet (5-5), a second positioning proximity sensor (5-6) of type E2ER-X10D22M, a second safety block (5-7), a second traction winch (5-8) and a second roller (5-9), and the structure of the automatic stacker group is the same as that of the first stacker platform (4).
7. The automatic stacker group for unloading regular packages from a closed carriage with an opening door according to claim 1, wherein the package positioning mechanism (6) comprises a positioning mechanism support (6-2), a cross beam (6-6) is fixed on the positioning mechanism support (6-2), a plurality of conveying rollers (6-1) are uniformly and movably arranged on the right side of the cross beam (6-6), four W L CA2-2N-N type full-package sensors (6-3) are respectively arranged on the outer sides of the lower parts of the two positioning mechanism supports (6-2), a W L CA2-2N-N type arrival sensor (6-4) is arranged on the outer side of the middle of the conveying rollers (6-1) at the two ends, and a package blocking positioning plate (6-5) is arranged at the left end of the cross beam (6-6).
8. The automatic palletizer set for unloading regular packages from closed carriages with doors according to claim 1, characterized in that the second conveyor belt pushing mechanism (8) comprises steel rails (8-14) fixed on the planes of the inner sides of two rail brackets (8-3); push steel pipes (8-4) are arranged between the steel rails (8-14), four push steel pipe roller bearings (8-5) are fixed on the left side and the right side of each push steel pipe (8-4), and roller shafts (8-7) are movably arranged in the push steel pipe roller bearings (8-5); both ends of the roller shaft (8-7) are provided with steel pipe pushing rollers (8-6), and the upper and lower ends of the steel pipe pushing roller (8-4) are provided with steel pipe pushing auxiliary rollers (8-13); a first speed reducer (8-17) is arranged between the left ends of the steel rails (8-14), a first driving gear shaft (8-9) is arranged in the first speed reducer (8-17), driving gears (8-12) are fixed at two ends of the first driving gear shaft (8-9), the driving gears (8-12) are meshed with racks (8-18), and the racks (8-18) are fixed on the outer sides of the two steel rails (8-14); the first speed reducer (8-17) is in shaft connection transmission with a driving motor (8-8) for pushing the steel pipe; a gear turntable driving motor (8-2) is arranged at the left end of the pushing steel pipe (8-4), the shaft of the gear turntable driving motor (8-2) is connected and driven with a second speed reducer (8-19), a second speed reducer shaft (8-15) in the second speed reducer (8-19) is provided with a gear turntable driving gear (8-10) which is meshed with a gear turntable (8-1), and the gear turntable (8-1) is movably arranged on a turntable shaft (8-16); a gear turntable driving motor (8-2) is arranged at the left end of the pushing steel pipe (8-4); the driving motor (8-8) for the pushing steel pipe is arranged at the right end of the pushing steel pipe (8-4).
9. The automatic stacker unit for unloading regular packages from closed carriages with doors according to claim 1, wherein the safety protective guard (9) comprises a travelling platform (9-3) arranged between a storage bin cover (9-1) and the safety protective guard (9), a man-machine operation button (9-4) is arranged at the lower end of the travelling platform (9-3), stacking platform operation state indicators (9-5) are arranged on two sides of the upper end of the safety protective guard (9), and equipment operation indicator lamps (9-2) are arranged at two corners of the lower end of the safety protective guard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921218168.4U CN211110041U (en) | 2019-07-31 | 2019-07-31 | Automatic stacking unit with door opening and closing functions for unloading regular packages in compartment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921218168.4U CN211110041U (en) | 2019-07-31 | 2019-07-31 | Automatic stacking unit with door opening and closing functions for unloading regular packages in compartment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211110041U true CN211110041U (en) | 2020-07-28 |
Family
ID=71716967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921218168.4U Expired - Fee Related CN211110041U (en) | 2019-07-31 | 2019-07-31 | Automatic stacking unit with door opening and closing functions for unloading regular packages in compartment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211110041U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112050233A (en) * | 2020-09-02 | 2020-12-08 | 湖南衡兴环保科技开发有限公司 | Wear-resisting type mucking machine convenient to loading |
-
2019
- 2019-07-31 CN CN201921218168.4U patent/CN211110041U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112050233A (en) * | 2020-09-02 | 2020-12-08 | 湖南衡兴环保科技开发有限公司 | Wear-resisting type mucking machine convenient to loading |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |