CN219193374U - Roller conveying line of integral pushing type container loader - Google Patents
Roller conveying line of integral pushing type container loader Download PDFInfo
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- CN219193374U CN219193374U CN202320171966.6U CN202320171966U CN219193374U CN 219193374 U CN219193374 U CN 219193374U CN 202320171966 U CN202320171966 U CN 202320171966U CN 219193374 U CN219193374 U CN 219193374U
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- 238000009434 installation Methods 0.000 claims abstract description 20
- 238000005192 partition Methods 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims 5
- 244000309464 bull Species 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000003032 molecular docking Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012636 effector Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本实用新型公开了一种整体推送式集装箱装货机的滚筒输送线,包括装货机本体,装货机本体的内设有安装槽,安装槽内设置有隔板,隔板上转动设置有转轴,转轴上设置滚筒,装货机本体的一侧设置有电机,装货机本体的一面设置有控制开关,电机的转子轴与最左侧转轴的伸出端连接,转轴上均套设有从动齿轮和带轮,隔板的与安装槽之间转动设置有转杆,转杆上设置有联动齿轮,联动齿轮啮合位于其两侧的从动齿轮,相邻的带轮之间通过皮带连接。通过启动电机带动转轴转动,驱动从动齿轮啮合联动齿轮以及带轮之间的传动连接,带动滚筒推动运行推盘将货物完全进入集装箱内,来提高集装箱的货物装车效率。
The utility model discloses a roller conveying line of an integral push type container loader, which comprises a loader body, an installation groove is arranged inside the loader body, a partition is arranged in the installation groove, a rotating shaft is arranged on the partition, and the rotating shaft There is a roller on the top, a motor is installed on one side of the loader body, and a control switch is installed on one side of the loader body. The rotor shaft of the motor is connected with the extension end of the leftmost rotating shaft, and the driven gear and belt A rotating rod is arranged between the partition plate and the installation groove, and a linkage gear is arranged on the rotation rod. The linkage gear meshes with the driven gears on both sides thereof, and the adjacent pulleys are connected by belts. By starting the motor to drive the rotating shaft to rotate, driving the driven gear to mesh with the linkage gear and the transmission connection between the pulleys, driving the roller to push the running push plate to completely enter the cargo into the container, so as to improve the cargo loading efficiency of the container.
Description
技术领域technical field
本实用新型涉及整体推送式集装箱装货机技术领域,具体为一种整体推送式集装箱装货机的滚筒输送线。The utility model relates to the technical field of an integral push type container loader, in particular to a roller conveying line of an integral push type container loader.
背景技术Background technique
现有的智能装车系统一般是针对常规车斗(不带顶棚、非集装箱式)的自动物料装车系统,主要是利用码垛机器人,通过机器人携带末端执行器(夹爪或吸盘)抓取成箱成袋成捆的物料摆放到车斗内,最终实现物料装车码放。但该系统无法运用于带车厢的货车,一是由于车厢顶棚的限制,码垛机器人的机械臂无法穿过车顶进行码放;二是由于车厢空间的限制,常规码垛机器人无法进入车厢内,而要开发适应车厢的码垛机器人则存在成本过高、技术复杂等问题;第三也是最重要的一点,即使码垛机器人进入到车厢内,机械臂末端执行器夹取或吸取货物时,由于机械臂和车厢顶棚的限制,无法码垛至最顶层,货物与顶棚之间始终存在较大的间隙,无法将货物装满整个车厢空间,造成运输空间的闲置浪费,而要将顶部空间填满,只能通过人工进行摆放,没有从根本上解决全自动码垛装车工作,大大降低了装车效率,不能完全满足企业的需要。The existing intelligent loading system is generally an automatic material loading system for conventional vehicles (without roof, non-container type), mainly using palletizing robots, and grabbing by robots carrying end effectors (claws or suction cups). Boxes, bags and bundles of materials are placed in the bucket, and finally the materials are loaded and stacked. However, this system cannot be applied to trucks with carriages. First, due to the limitation of the ceiling of the carriage, the mechanical arm of the palletizing robot cannot pass through the roof for stacking; second, due to the limitation of the carriage space, conventional palletizing robots cannot enter the carriage. However, there are problems such as high cost and complicated technology to develop a palletizing robot adapted to the carriage; the third and most important point is that even if the palletizing robot enters the carriage, when the end effector of the mechanical arm grips or absorbs the goods, due to Due to the limitation of the mechanical arm and the ceiling of the carriage, it is impossible to stack to the top layer. There is always a large gap between the goods and the ceiling, and it is impossible to fill the entire carriage space with goods, resulting in a waste of idle transportation space. Instead, the top space must be filled. , can only be placed manually, without a fundamental solution to the work of fully automatic palletizing and loading, which greatly reduces the loading efficiency and cannot fully meet the needs of the enterprise.
为此,我们推出一种整体推送式集装箱装货机的滚筒输送线。For this reason, we introduce a roller conveyor line for integral push type container loaders.
实用新型内容Utility model content
本实用新型的目的在于提供一种整体推送式集装箱装货机的滚筒输送线,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a roller conveying line of an integral push type container loader, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种整体推送式集装箱装货机的滚筒输送线,包括装货机本体,所述装货机本体的内设有安装槽,所述安装槽内设置有隔板,所述隔板上转动设置有转轴,所述转轴上设置滚筒,所述装货机本体的一侧设置有电机,所述装货机本体的一面设置有控制开关,所述电机的转子轴与最左侧所述转轴的伸出端连接;In order to achieve the above purpose, the utility model provides the following technical solutions: a roller conveying line of an integral push type container loader, including a loader body, the loader body is provided with an installation groove, and the installation groove is provided with A partition, the partition is provided with a rotating shaft for rotation, a roller is provided on the rotating shaft, a motor is provided on one side of the loader body, a control switch is provided on one side of the loader body, and the rotor shaft of the motor connected with the protruding end of the rotating shaft on the far left;
转轴上均套设有从动齿轮和带轮,所述隔板的与安装槽之间转动设置有转杆,所述转杆上设置有联动齿轮,所述联动齿轮啮合位于其两侧的所述从动齿轮,相邻的所述带轮之间通过皮带连接;Driven gears and pulleys are set on the rotating shaft, and a rotating rod is arranged between the partition and the installation groove, and a linkage gear is arranged on the rotation rod, and the linkage gear meshes with all the gears located on both sides of it. The driven gear is connected by a belt between adjacent pulleys;
安装槽内还设置有托盘机构,所述托盘机构包括设置在安装槽内壁上部的滑轨,所述滑轨内插设有运行托盘,所述运行托盘的底端与滚筒的顶端相抵;A tray mechanism is also provided in the installation groove, and the tray mechanism includes a slide rail arranged on the upper part of the inner wall of the installation groove, and a running tray is inserted in the slide rail, and the bottom end of the running tray is offset against the top of the roller;
装货机本体的一侧设置对接推送机构,所述对接推送机构包括设置在所述装货机本体一侧的对接框架,所述对接框架的上端面一侧设置有龙门架,所述龙门架的内壁设有限位滑槽,所述限位滑槽内插设有安装板,所述安装板的上下部均设置有电动推杆,所述电动推杆的伸缩端连接有推板;One side of the loader body is provided with a docking and pushing mechanism, and the docking and pushing mechanism includes a docking frame arranged on one side of the loader body, and a gantry is arranged on one side of the upper end surface of the docking frame, and the inner wall of the gantry A limit chute is provided, a mounting plate is inserted in the limit chute, electric push rods are arranged on the upper and lower parts of the installation plate, and a push plate is connected to the telescopic end of the electric push rod;
对接推送机构还包括设置在所述龙门架上的电动葫芦,所述电动葫芦的卷收轴上设置有钢丝绳,所述安装板的顶端设置有吊环,所述钢丝绳的伸出端通过绳扣固定连接吊环;The docking and pushing mechanism also includes an electric hoist arranged on the gantry, a wire rope is arranged on the take-up shaft of the electric hoist, a suspension ring is arranged on the top of the installation plate, and the extending end of the wire rope is fixed by a rope buckle connecting rings;
装货机本体的下端面两侧均设置有行走轮和支撑腿,所述支撑腿的底端设置有电动液压推杆,所述电动液压推杆的伸出端连接有支撑底座。Both sides of the lower end surface of the loader body are provided with traveling wheels and support legs, the bottom ends of the support legs are provided with electro-hydraulic push rods, and the protruding ends of the electro-hydraulic push rods are connected with support bases.
与现有技术相比,本实用新型的有益效果是:本实用新型通过推动行走轮带动装货机本体移动到集装箱尾端后,通过控制开关控制电动推杆推动装货机本体,将对接框架抵靠在集装箱底端,并将滚筒与集装箱底面齐平,然后将货物通过叉车或吊机整齐的装上运行托盘上,装货完毕便启动电机,电机带动转轴转动,并通过从动齿轮和联动齿轮啮合以及带轮之间的传动连接,带动滚筒同步转动,滚筒带动运行推盘向集装箱内部移动,直至货物完全进入集装箱后停止,控制电动葫芦将安装板和推板放下,并驱动电动推杆推动推板前移推挡住货物,最后启动电机反向转动,驱使运行托盘回移复位,运行托盘复位后,控制电动葫芦向上卷收钢丝绳将安装板和推板垂直向上移动复位,来完成对集装箱的货物装车作业,有利于提高货物的装车效率。Compared with the prior art, the beneficial effect of the utility model is that: the utility model drives the loader body to move to the tail end of the container by pushing the traveling wheels, and then controls the electric push rod to push the loader body through the control switch, and then pushes the docking frame against At the bottom of the container, the roller is flush with the bottom of the container, and then the goods are neatly loaded onto the running pallet by a forklift or crane. After loading, the motor is started, and the motor drives the shaft to rotate, and through the driven gear and the linkage gear The meshing and the transmission connection between the pulleys drive the rollers to rotate synchronously, and the rollers drive the running push plate to move to the inside of the container until the goods completely enter the container and stop. Control the electric hoist to put down the mounting plate and push plate, and drive the electric push rod to push Push the push plate forward to block the goods, and finally start the motor to rotate in reverse to drive the running pallet back to reset. After the running pallet is reset, control the electric hoist to roll up the wire rope to move the mounting plate and push plate vertically upward and reset to complete the container. The cargo loading operation is conducive to improving the loading efficiency of the cargo.
附图说明Description of drawings
图1为本实用新型主视示意图;Fig. 1 is a schematic diagram of the front view of the utility model;
图2为本实用新型主视剖切结构示意图;Fig. 2 is a schematic diagram of the cut-away structure of the utility model from the front view;
图3为本实用新型安装槽内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the installation groove of the utility model;
图4为本实用新型图3的a处放大示意图;Fig. 4 is the enlarged schematic diagram of place a of Fig. 3 of the present utility model;
图5为本实用新型图2的b处放大示意图。Fig. 5 is an enlarged schematic diagram of point b in Fig. 2 of the present invention.
图中:1、装货机本体;100、控制开关;2、安装槽;3、隔板;4、转轴;5、滚筒;6、电机;7、从动齿轮;8、带轮;9、转杆;10、联动齿轮;11、滑轨;12、运行托盘;13、行走轮;14、支撑腿;15、电动液压推杆;16、支撑底座;17、对接框架;18、龙门架;19、限位滑槽;20、安装板;21、电动推杆;22、推板;23、电动葫芦;24、钢丝绳;25、吊环。In the figure: 1, loader body; 100, control switch; 2, installation slot; 3, partition; 4, rotating shaft; 5, drum; 6, motor; 7, driven gear; 8, pulley; 9, rotation Rod; 10, linkage gear; 11, slide rail; 12, running tray; 13, walking wheel; 14, supporting leg; 15, electro-hydraulic push rod; 16, supporting base; 17, docking frame; 18, gantry frame; 19 , limit chute; 20, mounting plate; 21, electric push rod; 22, push plate; 23, electric hoist; 24, wire rope; 25, lifting ring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-5,本实用新型提供一种技术方案:一种整体推送式集装箱装货机的滚筒输送线,包括装货机本体1,装货机本体1的下端面左右两侧均通过螺栓固定安装有行走轮13和支撑腿14,支撑腿14的底端通过螺栓固定安装有电动液压推杆15,电动液压推杆15的输入端通过电线连接控制开关100的控制端,电动液压推杆15的伸出端通过螺栓固定连接有支撑底座16;Please refer to Figures 1-5, the utility model provides a technical solution: a roller conveying line for an integral push type container loader, including a
装货机本体1的内设有安装槽2,安装槽2内通过螺栓固定安装有隔板3,隔板3上转动设置有转轴4,转轴4上过盈套设有滚筒5,滚筒5的外壁设有凸齿,装货机本体1的左侧通过螺栓固定安装有电机6,电机6的输入端通过电线连接控制开关100的控制端,装货机本体1的前面通过螺栓固定安装有控制开关100,控制开关100的输入端通过电线连接电源,电机6的转子轴与最左侧转轴4的伸出端键连接;The
转轴4上均套设有从动齿轮7和带轮8,隔板3的与安装槽2之间转动设置有转杆9,转杆9上通过螺栓固定安装有联动齿轮10,联动齿轮10啮合位于其左右两侧的从动齿轮7,相邻的带轮8之间通过皮带连接,安装槽2内还滑动安装有托盘机构,托盘机构包括通过螺栓固定安装在安装槽2内壁上部的滑轨11,滑轨11内插设有运行托盘12,运行托盘12的底端开设有与凸齿相契合的凹槽,运行托盘12的底端与滚筒5的顶端相抵,凸轮啮合凹槽;A driven gear 7 and a
装货机本体1的左侧通过螺栓固定安装对接推送机构,对接推送机构包括通过螺栓固定安装在装货机本体1左侧的对接框架17,对接框架17的上端面右侧通过螺栓固定安装有龙门架18,龙门架18的内壁设有限位滑槽19,限位滑槽19内滑动插设有安装板20,安装板20的上下部均通过螺栓固定安装有电动推杆21,电动推杆21的输入端通过电线连接控制开关100的控制端,电动推杆21的伸缩端通过螺栓固定连接有推板22;The left side of the
对接推送机构还包括通过螺栓固定安装在龙门架18上的电动葫芦23,电动葫芦23的输入端通过电线连接控制开关100的控制端,电动葫芦23的卷收轴上通过螺栓固定安装有钢丝绳24,安装板20的顶端通过螺栓固定安装有吊环25,钢丝绳24的伸出端通过绳扣固定连接吊环25。The docking and pushing mechanism also includes an
本实施例的工作原理如下:通过推动行走轮13带动装货机本体1移动到集装箱尾端后,通过控制开关100控制电动推杆21推动装货机本体1,将对接框架17抵靠在集装箱底端,并将滚筒5与集装箱底面齐平,然后将货物通过叉车或吊机整齐的装上运行托盘12上,装货完毕便启动电机6,电机6带动转轴4转动,并通过从动齿轮7和联动齿轮10啮合以及带轮8之间的传动连接,带动滚筒5同步转动,滚筒5带动运行推盘12向集装箱内部移动,直至货物完全进入集装箱后停止,控制电动葫芦23将安装板20和推板22放下,并驱动电动推杆21推动推板22前移推挡住货物,最后启动电机6反向转动,驱使运行托盘12回移复位,运行托盘复位后,控制电动葫芦23向上卷收钢丝绳24将安装板20和推板22垂直向上移动复位,来完成对集装箱的货物装车作业,有利于提高货物的装车效率。The working principle of this embodiment is as follows: After driving the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320171966.6U CN219193374U (en) | 2023-02-10 | 2023-02-10 | Roller conveying line of integral pushing type container loader |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320171966.6U CN219193374U (en) | 2023-02-10 | 2023-02-10 | Roller conveying line of integral pushing type container loader |
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