CN211102529U - Power strip cartridge machine - Google Patents
Power strip cartridge machine Download PDFInfo
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- CN211102529U CN211102529U CN201922069708.3U CN201922069708U CN211102529U CN 211102529 U CN211102529 U CN 211102529U CN 201922069708 U CN201922069708 U CN 201922069708U CN 211102529 U CN211102529 U CN 211102529U
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- power strip
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- clamping
- material loading
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- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 32
- 241001465382 Physalis alkekengi Species 0.000 claims abstract description 10
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
The utility model relates to an L ED lamp assembly technical field discloses a power strip cartridge machine, and it includes the carousel and is used for the drive carousel pivoted actuating mechanism, be provided with at least one station on the carousel, the station includes two at least material loading groups, each material loading group all includes a plurality of cartridge portions that are used for holding the power strip, centers on the periphery of carousel be provided with at least two and each material loading level that material loading group one-to-one set up and be located each the power strip assembly devices of the downstream end of material loading level, the lower extreme of power strip assembly devices is provided with the transfer chain that is used for carrying lamps and lanterns, power strip assembly devices is used for will locating the power strip cartridge of cartridge portion in on the lamps and lanterns the beneficial effects of the utility model are that can realize the automation of power strip cartridge, improve the assembly efficiency of power strip, alleviate artifical intensity of labour effectively.
Description
Technical Field
The utility model relates to an L ED lamp assembly technical field especially relates to a power strip cartridge machine.
Background
Based on the light emitting characteristics of the L ED lamp, the structure of the L ED bulb is complex relative to the incandescent lamp, the price cost is more expensive than that of the traditional lamp, and the cost price is reduced only by realizing large-scale production.
In the L ED bulb assembling process, the inserting process of the power panel is complex, most of the existing power panel inserting modes adopt manual operation, two or more workers insert the power panel on line, the labor intensity of the workers is high, and the capacity is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: the defects of the prior art are overcome, the power panel inserting machine capable of improving the efficiency of inserting the power panel is provided, the assembly efficiency of the power panel can be improved, and the productivity is improved.
In order to realize the above-mentioned purpose, the utility model provides a power strip cartridge machine, it includes the carousel and is used for the drive a carousel pivoted actuating mechanism, be provided with at least one station on the carousel, the station includes two at least material loading groups, each material loading group all includes a plurality of cartridge portions that are used for holding the power strip, centers on the periphery of carousel is provided with at least two and each material loading position that material loading group one-to-one set up and is located each the power strip assembly devices of the low reaches end of material loading position, power strip assembly devices's lower extreme is provided with the transfer chain that is used for carrying lamps and lanterns, power strip assembly devices is used for will locating the power strip cartridge of cartridge portion in on the lamps and lanterns.
Preferably, safety gratings electrically connected with the first driving mechanism are arranged on two sides of each feeding position.
As a preferred scheme, each material loading position is provided with a material storage box for storing a power panel.
Preferably, the plurality of inserting parts of each feeding group are arranged along a straight line, and the feeding groups are arranged at intervals along the radial direction of the rotary table.
Preferably, each station includes two feeding groups, and each feeding group includes four insertion portions.
Preferably, the outer periphery of the rotating disc is further provided with a calibration mechanism for calibrating the position of each power supply board on the insertion portion, and the calibration mechanism is arranged at the downstream end of each loading position and the upstream end of the power supply board assembling mechanism.
Preferably, the turntable is provided with at least four stations, and when one of the stations is aligned with the power panel assembling mechanism, the rest stations are respectively aligned with the loading positions and the calibrating mechanism.
Preferably, the inserting portion comprises two oppositely arranged clamping plates, a clamping opening for clamping the power supply board is defined between the two clamping plates, and at least one clamping plate is connected with the rotating disc in a sliding mode through an elastic piece.
Preferably, the power panel assembling mechanism includes a rack, a plurality of second driving mechanisms installed on the rack, and a plurality of push rods connected to power output ends of the second driving mechanisms in a one-to-one correspondence manner, each push rod is arranged in a one-to-one correspondence manner with each insertion portion, and the second driving mechanisms can drive the push rods to move downward so as to push the power panel arranged in the insertion portion to be inserted into the lamp.
As a preferred scheme, the lamps are arranged on the conveying line through a clamping plate, and a plurality of lamp clamping positions corresponding to the inserting parts on the station one by one are arranged on the clamping plate;
the power panel assembling mechanism further comprises a third driving mechanism and a limiting plate, the third driving mechanism is mounted on the rack and is arranged below the conveying line, the limiting plate is arranged above the clamping plate and is connected with the rack in a sliding mode, and a plurality of clearance grooves corresponding to the lamp clamping positions one by one are formed in the limiting plate;
when the clamping plates move to the positions below the push rods, the third driving mechanism can drive the clamping plates to move upwards, so that the lamps abut against the limiting plates, and the limiting plates are pushed to move upwards to be close to the inserting portions.
Preferably, the limiting plate is connected with the frame in a sliding manner through a spring.
The embodiment of the utility model provides a power strip cartridge machine compares with prior art, and its beneficial effect lies in:
the utility model discloses power strip cartridge machine, through all being provided with two at least material loading groups on every station at the carousel, and set gradually a plurality ofly and each material loading group one-to-one in the periphery of carousel, can respectively through artifical or manipulator respectively with each material loading group's cartridge portion on the pre-installation power strip, when rotating to power strip assembly devices, power strip assembly devices can once only accomplish the power strip assembly of a plurality of lamps and lanterns of a station, can realize the automatic assembly of power strip basically, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of a power board inserting machine according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of another view angle of a power strip inserting machine according to an embodiment of the present invention;
fig. 3 is a mechanism diagram of another view angle of a power strip inserting machine according to an embodiment of the present invention;
FIG. 4 is a partial schematic view of the power strip mounting structure of FIG. 3;
fig. 5 is a schematic structural diagram of a plug-in portion on a station on a turntable of a power strip plug-in machine according to an embodiment of the present invention.
In the figure, 1, a turntable; 11. a station; 12. a feeding group; 121. an insertion part; 1211. a splint; 1211a, a guide groove; 1212. an elastic member; 1213. clamping the opening; 2. loading the material; 3. a power panel assembly mechanism; 31. a frame; 32. a second drive mechanism; 33. a push rod; 34. a third drive mechanism; 35. a limiting plate; 351. an empty avoiding groove; 4. a conveying line; 5. a safety grating; 6. a storage box; 7. a calibration mechanism; 8. a light fixture; 9. installing a clamping plate; 91. a lamp clamping position; 10. a spring; 20. a machine base; 30. a power panel.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
The terms "first", "second", etc. are used herein to describe various information, but the information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
In addition, it should be understood that the term "upstream end" and "downstream end" used in the present invention refers to the positions where the same station on the turntable passes through first and second, the upstream end passing through first and the downstream end passing through second.
As shown in fig. 1-5, the utility model discloses a power strip cartridge machine of preferred embodiment, it includes carousel 1 and is used for the drive 1 pivoted actuating mechanism (not shown in the drawing), be provided with at least one station 11 on the carousel 1, station 11 includes two at least material loading groups 12, each material loading group 12 all includes a plurality of cartridge portion 121 that are used for holding power strip 30, centers on the periphery of carousel 1 be provided with at least two with each material loading position 2 that material loading group 12 one-to-one set up and be located each the power strip assembly devices 3 of the downstream end of material loading position 2, the below of power strip assembly devices 3 is provided with the transfer chain 4 that is used for carrying lamps and lanterns 8, power strip assembly devices 3 are used for will locating the power strip 30 cartridge of cartridge portion 121 is in on lamps and lanterns 8.
The description is given to one of the stations 11 on the turntable 1, and the working process of the power board plugging work of the power board plugging machine is as follows: the turntable 1 rotates to drive the station 11 to pass through each loading position 2 respectively, when the station passes through a first loading position 2, a plurality of power panels 30 are arranged in each inserting part 121 of one loading group 12 respectively by manpower or a mechanical arm, when the station passes through the next loading position 2, a plurality of power panels 30 are arranged in each inserting part 121 of the other loading group 12 respectively, and until all loading positions 2 pass, each inserting part 121 on the station 11 contains one power panel 30; when the turntable 1 continues to rotate to the working position 11 and moves to the power panel assembling mechanism 3, the power panel assembling mechanism 3 assembles all the power panels 30 on the working position 11 into the lamps 8 on the conveying line 4 at one time, so that the power panel plugging work of the lamps 8 is completed.
Based on the technical scheme, the L ED bulb power panel can be automatically assembled, so that the production efficiency is improved, when the loading position 2 is manually loaded, the operation is simple, the power panel 30 is only required to be placed in the inserting portion 121, the power panel 30 is not required to be assembled with the lamp 8, and the labor intensity can be effectively relieved.
Illustratively, the first drive mechanism is mounted on the frame 20, and each loading level 2 is connected to the frame 20.
Further, mainly aiming at manual feeding, safety gratings 5 electrically connected with the first driving mechanism are arranged on two sides of each feeding position 2; when the manual work goes up to carry out the material loading to cartridge portion 121, carousel 1 stall, and after the hand kept away from safety grating 5, carousel 1 autogiration can guarantee the security performance of artifical pay-off.
In this embodiment, in order to improve the operation efficiency, each of the loading positions 2 is provided with a storage case 6 for storing the power supply boards 30, and a plurality of power supply boards 30 can be stored in the storage case 6 at one time, so that the power supply boards 30 can be conveniently installed into the inserting portion 121 manually.
For convenience of operation, in this embodiment, the plurality of inserting portions 121 of each feeding group 12 are arranged along a straight line, and each feeding group 12 is arranged at intervals along the radial direction of the rotary table 1, so that the power supply board 30 is conveniently preassembled for each feeding group 12 from inside to outside in sequence at each feeding level 2; illustratively, each station 11 includes two feeding sets 12, each feeding set 12 includes four insertion portions 121, and power board insertion operations of 8 lamps can be sequentially performed.
In this embodiment, in order to ensure the accuracy of assembling the power supply boards 30, the periphery of the turntable 1 is further provided with a calibration mechanism 7 for calibrating the positions of the power supply boards 30 on the insertion portion 121, and the calibration mechanism 7 is arranged at the downstream end of each loading position 2 and the upstream end of the power supply board assembling mechanism 3; when the calibration mechanism 7 detects that there is an inaccuracy in the mounting position of the power supply board 30, it is possible to issue alarm information to prompt adjustment.
Correspondingly, in order to improve the efficiency, at least four stations 11 are arranged on the turntable 1; when one of the work stations 11 is aligned with the power panel assembling mechanism 3, the rest work stations 11 are respectively aligned with the loading positions 2 and the calibrating mechanism 7, so that non-intermittent power panel plugging operation can be performed; the figures show an embodiment comprising two loading levels 2 and four stations 11.
Specifically, the insertion portion in this embodiment is shown in fig. 5, the insertion portion 121 includes two oppositely disposed clamping plates 1211, a clamping opening 1213 for clamping the power board 30 is defined between the two clamping plates 1211, and at least one of the clamping plates 1211 is slidably connected to the rotary table 1 through an elastic member 1212; when loading, the power panel 30 can be clamped in the clamping opening 1213 by the elastic acting force of the elastic piece 1212, so that the power panel 30 is prevented from falling off and the power panel assembly mechanism 3 can be ensured to smoothly push the power panel 30 out to the lamp 8 for assembly; in the present embodiment, the elastic member 1212 is provided on only one of the clamping plates 1211 to be slidably connected to the turntable 1, and the clamping plate 1211 and the turntable 1 are guided by a slide block and a guide rail.
In the present embodiment, a vertical guide groove 1211a for guiding the power board 30 is formed on a side surface corresponding to each of the clamping plates 1211.
As shown in fig. 2 to 4, the power board assembling mechanism 3 includes a frame 31, a plurality of second driving mechanisms 32 mounted on the frame 31, and a plurality of push rods 33 connected to power output ends of the second driving mechanisms 32 in a one-to-one correspondence manner, each push rod 33 is arranged in a one-to-one correspondence manner with each insertion portion 121, and the second driving mechanism 32 can drive the push rods 33 to move downward so as to push the power board 30 disposed in the insertion portion 121 to be inserted into the lamp 8.
In order to effectively limit the lamps 8 when the power panel 30 is plugged, the lamps 8 are arranged on the conveying line 4 through a clamping plate 9, and a plurality of lamp clamping positions 91 corresponding to the plugging portions 121 on the station 11 one by one are arranged on the clamping plate 9;
the power panel assembling mechanism 3 further comprises a third driving mechanism 34 and a limiting plate 35, the third driving mechanism 34 is mounted on the rack 31 and is arranged below the conveying line 4, the limiting plate 35 is arranged above the clamping plate 9 and is slidably connected with the rack 31, and a plurality of clearance grooves 351 corresponding to the lamp clamping positions 91 one by one are formed in the limiting plate 35;
when the clamping plate 9 moves below each push rod 33, the third driving mechanism 34 can drive the clamping plate 9 to move upwards, so that each lamp 8 abuts against the limit plate 35, and pushes the limit plate 35 to move upwards to be close to the insertion portion 121, at this time, the lower end of the insertion portion 121 passes through the clearance groove 351, and the push rod 33 moves downwards to push the power supply board 30 to slide downwards in the insertion portion 121 and be assembled on the lamp 8.
Further, in order to realize the automatic resetting of the limit plate 35, the limit plate 35 is slidably connected to the frame 31 through a spring 10, and when the third driving mechanism 34 drives the clamping plate 9 thereon to move downwards, the limit plate 35 automatically resets downwards under the elastic action of the spring 10.
Illustratively, the conveyor line 4 is a speed-accompanying chain; illustratively, the first driving mechanism includes a rotation motor and a speed reducer in transmission connection, and the second driving mechanism 32 and the third driving mechanism 34 are both air cylinders or hydraulic cylinders.
To sum up, the embodiment of the utility model provides a power strip cartridge machine, it is through all being provided with two at least material loading groups on every station of carousel, each material loading group all includes a plurality of cartridge portions that hold the power strip, and set gradually a plurality of material loading levels with each material loading group one-to-one in the periphery of carousel, can be respectively through artifical or manipulator respectively with the cartridge portion pre-installation power strip of each material loading group in each material loading level, when rotating to power strip assembly devices, power strip assembly devices can once only accomplish the power strip assembly of a plurality of lamps and lanterns of a station, can realize the automatic assembly of power strip basically, and the production efficiency is improved, and the labor intensity of the manual work is lightened.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (11)
1. The utility model provides a power strip cartridge machine, its characterized in that includes the carousel and is used for the drive carousel pivoted actuating mechanism, be provided with at least one station on the carousel, the station includes two at least material loading groups, each material loading group all includes a plurality of cartridge portions that are used for holding the power strip, centers on the periphery of carousel be provided with two at least with each material loading group one-to-one sets up and be located each power strip assembly devices of the low reaches end of material loading position, the lower extreme of power strip assembly devices is provided with the transfer chain that is used for carrying lamps and lanterns, power strip assembly devices be used for will locating the power strip cartridge of cartridge portion in on the lamps and lanterns.
2. The power strip cartridge of claim 1 wherein safety shutters electrically connected to said first drive mechanism are provided on both sides of each said loading position.
3. The power strip inserting machine according to claim 1, wherein each loading position is provided with a storage box for storing the power strip.
4. The power strip inserting machine according to claim 1, wherein the inserting portions of each of the feeding groups are arranged in a straight line, and each of the feeding groups is arranged at intervals in a radial direction of the rotary table.
5. The power strip cartridge of claim 4, wherein each of said stations includes two of said loading groups, each of said loading groups including four of said cartridge portions.
6. The power strip insertion machine of claim 1, wherein said turntable is further provided at its outer periphery with alignment means for aligning the position of each power strip on said insertion portion, said alignment means being provided at the downstream end of each said loading position and at the upstream end of said power strip mounting means.
7. The power strip insertion machine of claim 6, wherein said rotatable disk is provided with at least four stations, and when one of said stations is aligned with said power strip assembly means, the remaining stations are aligned with said loading positions and said alignment means, respectively.
8. The power strip insertion machine according to claim 1, wherein said insertion portion comprises two oppositely disposed clamping plates defining therebetween a clamping opening for clamping the power strip, at least one of said clamping plates being slidably connected to said turntable by an elastic member.
9. The power strip inserting machine according to claim 1, wherein the power strip assembling mechanism comprises a frame, a plurality of second driving mechanisms mounted on the frame, and a plurality of push rods connected with power output ends of the second driving mechanisms in a one-to-one correspondence manner, each push rod is arranged in a one-to-one correspondence manner with each inserting portion, and the second driving mechanisms can drive the push rods to move downwards so as to push the power strips arranged on the inserting portions to be inserted on the lamp.
10. The power strip inserting machine according to claim 9, wherein said lamps are arranged on said conveying line by a clamping plate, and a plurality of lamp clamping positions corresponding to said inserting portions on a station one by one are arranged on said clamping plate;
the power panel assembling mechanism further comprises a third driving mechanism and a limiting plate, the third driving mechanism is mounted on the rack and is arranged below the conveying line, the limiting plate is arranged above the clamping plate and is connected with the rack in a sliding mode, and a plurality of clearance grooves corresponding to the lamp clamping positions one by one are formed in the limiting plate;
when the clamping plates move to the positions below the push rods, the third driving mechanism can drive the clamping plates to move upwards, so that the lamps abut against the limiting plates, and the limiting plates are pushed to move upwards to be close to the inserting portions.
11. The power strip insertion machine of claim 10, wherein said retainer plate is slidably connected to said frame by a spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922069708.3U CN211102529U (en) | 2019-11-26 | 2019-11-26 | Power strip cartridge machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922069708.3U CN211102529U (en) | 2019-11-26 | 2019-11-26 | Power strip cartridge machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211102529U true CN211102529U (en) | 2020-07-28 |
Family
ID=71721648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922069708.3U Active CN211102529U (en) | 2019-11-26 | 2019-11-26 | Power strip cartridge machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211102529U (en) |
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2019
- 2019-11-26 CN CN201922069708.3U patent/CN211102529U/en active Active
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