CN211101184U - Full-automatic crimping equipment mechanism of casing product - Google Patents
Full-automatic crimping equipment mechanism of casing product Download PDFInfo
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- CN211101184U CN211101184U CN201921574168.8U CN201921574168U CN211101184U CN 211101184 U CN211101184 U CN 211101184U CN 201921574168 U CN201921574168 U CN 201921574168U CN 211101184 U CN211101184 U CN 211101184U
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Abstract
The utility model discloses a full-automatic crimping equipment mechanism of casing product, it is including can carrying out 90 upsets and treating two and assemble the work piece and remove to the material receiving unit of equipment state, be located material receiving unit just is used for bearing the weight of the load-bearing unit of treating the equipment work piece on one side, will treat the equipment work piece and follow grab among the material receiving unit material on the load-bearing unit moves and carries unit, symmetry setting and is in load-bearing unit both sides and treat the both sides of the equipment work piece simultaneously and carry out the crimping unit of crimping equipment and follow the good casing product of crimping the last unloading unit of taking off of load-bearing unit. The utility model discloses a full-automatic crimping equipment action of two film frames has improved production efficiency greatly.
Description
[ technical field ] A method for producing a semiconductor device
The utility model belongs to the technical field of sheet metal component riveting crimping equipment, especially, relate to a full-automatic crimping equipment mechanism of casing product.
[ background of the invention ]
At present, there is a shell product, which is formed by two U-shaped sheet frames through corresponding plate surface lap joint and adopting lap joint sheet bending and crimping to realize fixed connection. The prior art adopts the manual work to place two film frames and fixes a position in a tool, then starts the punching machine drive about the crimping head realize the crimping, then the manual work takes out it, its production efficiency is extremely low, and wastes time and energy. And the noise generated by the crimping working environment is larger, which is not beneficial to the physical and mental health of the operators.
Therefore, it is necessary to provide a fully automatic crimping and assembling mechanism for housing products to solve the above problems.
[ Utility model ] content
An object of the utility model is to provide a full-automatic crimping equipment mechanism of casing product has realized the full-automatic crimping equipment action of two sheet frames, has improved production efficiency greatly, and the noise is little, labour saving and time saving.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides a full-automatic crimping equipment mechanism of casing product, its includes can carry out 90 upsets and with two work pieces of treating to assemble remove to the material receiving unit of assembled state, be located material receiving unit just is used for bearing the weight of the unit of treating to assemble on one side, will treat to assemble the work piece and follow grab in the material receiving unit material on the weight of the unit moves and carries unit, symmetry setting to be in the weight of the unit both sides just treat simultaneously that the both sides of assembling the work piece carry out the crimping unit of crimping equipment and follow the casing product that the crimping is good the unloading unit of taking off on the weight of the unit.
Furthermore, the material receiving unit comprises a driving unit, a first receiving plate and a second receiving plate which are driven by the driving unit to turn 90 degrees and then are combined into a shell shape, and a limiting and positioning block positioned between the first receiving plate and the second receiving plate.
Furthermore, the two ends of the first bearing plate and the second bearing plate are provided with a rotating shaft and rotatably erected on a fixed seat.
Further, the driving unit comprises a first air cylinder, a first movable plate driven by the first air cylinder to move up and down, two supporting blocks fixed on the first movable plate, and a connecting rod, one end of the connecting rod is hinged to the supporting blocks, and the other end of the connecting rod is hinged to the bottom of the first bearing plate or the bottom of the second bearing plate.
Furthermore, the first bearing plate and the second bearing plate are arranged in parallel, respective rotating shafts of the first bearing plate and the second bearing plate are located on one side close to the inside, and the first bearing plate and the second bearing plate rotate inwards under the driving action of the connecting rod through the up-and-down movement of the supporting block, so that the two sheet frames are combined to form a shell structure.
Furthermore, the bearing unit comprises a supporting bottom plate, a second air cylinder and a supporting block, wherein the supporting bottom plate is fixedly arranged, the second air cylinder is located below the supporting bottom plate, the supporting block is driven by the second air cylinder to move up and down and supports and positions the shell product, and the upper surface and the lower surface of the supporting bottom plate are switched back and forth through the up-and-down movement of the supporting block.
Further, the material transferring unit comprises a third air cylinder, a second movable plate driven by the third air cylinder to move left and right, a fourth air cylinder fixed on the second movable plate, a third movable plate driven by the fourth air cylinder to move up and down, and a pair of clamping units fixed on the third movable plate.
Furthermore, the crimping unit comprises a fifth cylinder, a fourth movable plate driven by the fifth cylinder to move back and forth, a support frame fixed on the fourth movable plate, a sixth cylinder and a rotating gear fixed on the support frame, a guide rod vertically fixed on the support frame, an upper movable block driven by the sixth cylinder to slide up and down on the guide rod, a lower movable block arranged on the guide rod and capable of sliding up and down, an upper crimping block fixed on the upper movable block, and a lower crimping block fixed on the lower movable block, wherein a first rack meshed with the rotating gear is fixed on the upper movable block, and a second rack meshed with the rotating gear is fixed on the lower movable block.
Furthermore, a limiting block for limiting the end part of the shell frame and the upper limit height is fixed on the guide rod.
Further, the blanking unit comprises a seventh air cylinder and a suction nozzle assembly driven by the seventh air cylinder to move left and right.
Compared with the prior art, the utility model relates to a full-automatic crimping equipment mechanism of casing product's beneficial effect lies in: the material receiving unit with the two turnover receiving plates is arranged, so that two workpieces to be assembled are adjusted according to the position state during assembly, a position basis is provided for compression joint of subsequent products, and adjustment of the placement state of the subsequent products is omitted; the bearing unit and the crimping units arranged on the two sides of the bearing unit are combined, and crimping is simultaneously carried out from the two sides of the product, so that the crimping and assembling efficiency of the product is greatly improved; the gear and rack transmission is skillfully utilized, and the synchronous up-and-down movement of the upper and lower crimping blocks is realized by adopting a driving piece, so that the crimping synchronism and the crimping effect are improved, and the cost is saved; the equipment realizes the full-automatic operation of pressing two sheet frame structures into a shell structure product, and greatly improves the production efficiency.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural view of the receiving unit in the initial state according to the embodiment of the present invention;
fig. 3 is a schematic structural view of the embodiment of the present invention after the material receiving unit turns two sheets by 90 degrees;
fig. 4 is a schematic structural view of the load-bearing unit and the material transfer unit in the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a crimping unit in an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a part of the crimping unit in the embodiment of the present invention;
fig. 7 is a schematic structural view of a blanking unit in an embodiment of the present invention;
the figures in the drawings represent:
100, a full-automatic crimping and assembling mechanism for a shell product; 101, a sheet frame;
1 material receiving unit, 11 first bearing plate, 12 second bearing plate, 13 limit positioning block, 14 first cylinder, 15 first movable plate, 16 supporting block, 17 connecting rod, 18 fixed seat, 19 rotating shaft, 110 peripheral stop block;
2, a bearing unit, 21 a supporting bottom plate, 22 a second cylinder, 23 supporting blocks and 24 avoiding grooves;
3 material transferring unit, 31 third cylinder, 32 second movable plate, 33 fourth cylinder, 34 third movable plate, 35 clamping unit, 351 clamping jaw cylinder and 352 clamping jaw;
a 4-pressing unit, a 41-fifth air cylinder, a 42-fourth movable plate, a 43-supporting frame, a 44-sixth air cylinder, a 45-rotating gear, a 46-guide rod, a 47-upper movable block, a 48-lower movable block, a 49-upper pressing block, a 410-lower pressing block, a 411-first rack, a 412-second rack and a 413-limiting block;
5 blanking unit, 51 seventh cylinder, 52 suction nozzle assembly;
6 a material guide plate.
[ detailed description ] embodiments
Example (b):
referring to fig. 1 to 7, the present embodiment is a full-automatic crimping and assembling mechanism 100 for a housing product, which includes a material receiving unit 1 capable of 90 ° turning and waiting to capture two workpieces to be assembled according to an assembly state, a carrying unit 2 located beside the material receiving unit 1 and used for carrying the workpieces to be assembled, a material transferring unit 3 for capturing the workpieces to be assembled from the material receiving unit 1 onto the carrying unit 2, crimping units 4 symmetrically disposed on two sides of the carrying unit 2 and simultaneously performing crimping and assembling on two sides of the workpieces to be assembled, and a discharging unit 5 for taking the crimped housing product off from the carrying unit 2.
The embodiment further comprises a mechanical arm (not marked in the figure), wherein the mechanical arm is used for sucking two U-shaped steel sheets to be assembled and then horizontally placing the U-shaped steel sheets on the material receiving unit 1.
The receiving unit 1 includes a driving unit (not shown), a first receiving plate 11 and a second receiving plate 12 which are driven by the driving unit to turn 90 ° and then are combined into a housing shape, and a positioning block 13 located between the first receiving plate 11 and the second receiving plate 12. The first receiving plate 11 and the second receiving plate 12 are provided with a rotating shaft 19 at two ends thereof and rotatably mounted on a fixing base 18. The driving unit comprises a first air cylinder 14, a first movable plate 15 driven by the first air cylinder 14 to move up and down, two supporting blocks 16 fixed on the first movable plate 15, and a connecting rod 17 with one end hinged on the supporting block 16 and the other end hinged on the bottom of the first bearing plate 11 or the second bearing plate 12. The first bearing plate 11 and the second bearing plate 12 are arranged in parallel, the respective rotating shafts of the first bearing plate 11 and the second bearing plate 12 are located at one side close to the inside, and the first bearing plate 11 and the second bearing plate 12 rotate inwards under the driving action of the connecting rod 17 through the up-and-down movement of the supporting block 16, so that the two sheet frames are combined together to form a shell structure.
The position limiting and positioning block 13 provided in this embodiment is located between the first receiving plate 11 and the second receiving plate 12, in an initial state, the first receiving plate 11 and the second receiving plate 12 are in a horizontal receiving state, the two sheet frames are clamped by the manipulator and are respectively placed on the first receiving plate 11 and the second receiving plate 12, then the first receiving plate 11 and the second receiving plate 12 can be simultaneously turned over by 90 degrees, the two sheet frames are moved to a matching position in a crimping state, in this process, a space is formed between the two side surfaces of the position limiting and positioning block 13 and the corresponding bearing plates, position limitation on the sheet frames is formed, and the sheet frames are prevented from falling when the bearing plates are turned into a vertical state. In another embodiment, in order to prevent the sheet frame from falling off when the sheet frame moves to the vertical state, an air suction hole can be further arranged on the bearing plate to suck the surface of the product. The first receiving plate 11 and the second receiving plate 12 of the present embodiment are provided with a peripheral block 110 defining the peripheral contour of the sheet frame.
The bearing unit 2 comprises a fixedly arranged supporting bottom plate 21, a second air cylinder 22 positioned below the supporting bottom plate 21 and a support block 23 driven by the second air cylinder 22 to move up and down and support and position the shell product, and the upper surface and the lower surface of the supporting bottom plate 21 of the support block 23 are switched back and forth through the up-and-down movement. The supporting block 23 is provided with a pair of supporting blocks and supported at two ends of the shell frame, and the outer side surface of the supporting block 23 is provided with an avoiding groove 24 so as to provide a space for realizing crimping of a crimping head of the crimping unit.
The material transferring unit 3 includes a third cylinder 31, a second plate 32 driven by the third cylinder 31 to move left and right, a fourth cylinder 33 fixed on the second plate 32, a third plate 34 driven by the fourth cylinder 33 to move up and down, and a pair of clamping units 35 fixed on the third plate 34. The clamping units 35 are arranged to clamp the portions to be crimped on the opposite sides of the housing product, respectively. The gripping unit 35 includes a gripper cylinder 351 and a gripper 352 that is opened and gripped by the gripper cylinder 351.
The press-connecting unit 4 includes a fifth cylinder 41, a fourth movable plate 42 driven by the fifth cylinder 41 to move back and forth, a support frame 43 fixed to the fourth movable plate 42, a sixth cylinder 44 and a rotary gear 45 fixed to the support frame 43, a guide rod 46 vertically fixed to the support frame 43, an upper movable block 47 driven by the sixth cylinder 44 to slide up and down on the guide rod 46, a lower movable block 48 provided on the guide rod 46 and capable of sliding up and down, an upper press-connecting block 49 fixed to the upper movable block 47, and a lower press-connecting block 410 fixed to the lower movable block 48, wherein a first rack 411 engaged with the rotary gear 45 is fixed to the upper movable block 46, and a second rack 412 engaged with the rotary gear 45 is fixed to the lower movable block 47. A stop block 413 defining the end of the housing frame and an upper limit height is fixed to the guide rod 46.
The working principle of the crimping unit 4 is that the whole crimping module is switched between a crimping position and an initial position through the fifth cylinder 41; when the whole crimping module moves to the crimping position, the sixth air cylinder 44 drives the lower movable block 48 to move upwards, and the upper movable block 47 and the lower movable block 48 synchronously move upwards and downwards through the meshing transmission of the second rack 412 on the lower movable block 48 and the rotating gear 45 and the meshing transmission of the rotating gear 45 and the first rack 411 on the upper movable block 47, so that the upper crimping block 49 and the lower crimping block 410 synchronously and respectively crimp the crimping pieces from the upper side and the lower side of the shell product; the two crimping units 4 respectively complete the crimping connection of the two sheet frames from the two ends of the housing product.
The blanking unit 5 comprises a seventh air cylinder 51 and a suction nozzle assembly 52 driven by the seventh air cylinder 51 to move left and right. The suction nozzle assembly 52 sucks the crimped shell product from the receiving unit 2 and pulls the shell product back to a discharging position, a material guide plate 6 is arranged below the discharging position, and a material box or a conveyor belt is arranged at the bottom end of the material guide plate 6 to realize material output.
The working principle of the full-automatic crimping and assembling mechanism 100 for the shell product in this embodiment is that a robot sucks two sheet frames to respectively place the two sheet frames on a first bearing plate 11 and a second bearing plate 12, then the first bearing plate 11 and the second bearing plate 12 simultaneously turn over around a rotating shaft 19 towards a limiting and positioning block 13, at this time, the two sheet frames are folded inwards, and two corresponding plate surfaces are attached to be crimped at the next step; the material transfer unit 3 grabs the whole folded sheet frame onto the supporting bottom plate 21, realizes positioning through the two supporting blocks 23, prevents the end part of the sheet frame from deforming in the crimping process, and ensures the shape stability of the product in the crimping process; after positioning, the two crimping units 4 on the two sides of the bearing unit 2 move to the crimping position close to the end of the sheet frame at the same time, and at the moment, the upper crimping block 49 and the lower crimping block 410 are respectively positioned above and below the position to be crimped; driven by a sixth air cylinder 44, the upper pressing block 49 and the lower pressing block 410 are pressed upwards or downwards simultaneously; after the pressing is finished, the second cylinder 22 in the bearing unit 2 is started, the supporting block 23 is driven to descend, the limiting effect on the product is eliminated, at the moment, the seventh cylinder 51 drives the suction nozzle assembly 52 to move leftwards and suck the surface of the product, then the suction nozzle assembly 52 retracts to move the product to a discharging station, the adsorption on the product is loosened, and the product falls onto the guide plate 6 under the self-weight effect to realize discharging.
The fully-automatic crimping and assembling mechanism 100 for the shell product in the embodiment adjusts two workpieces to be assembled according to the position state during assembly by arranging the material receiving unit with two reversible receiving plates, thereby providing a position basis for crimping of subsequent products and omitting the adjustment of the placement state of the subsequent products; the bearing unit and the crimping units arranged on the two sides of the bearing unit are combined, and crimping is simultaneously carried out from the two sides of the product, so that the crimping and assembling efficiency of the product is greatly improved; the gear and rack transmission is skillfully utilized, and the synchronous up-and-down movement of the upper and lower crimping blocks is realized by adopting a driving piece, so that the crimping synchronism and the crimping effect are improved, and the cost is saved; the equipment realizes the full-automatic operation of pressing two sheet frame structures into a shell structure product, thereby greatly improving the production efficiency; and the noise is little, labour saving and time saving.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
1. The utility model provides a full-automatic crimping equipment mechanism of casing product which characterized in that: the material receiving unit capable of turning 90 degrees and moving two workpieces to be assembled to an assembly state, the bearing unit located beside the material receiving unit and used for bearing the workpieces to be assembled, the workpieces to be assembled from the material receiving unit are grabbed by the material on the bearing unit and are symmetrically arranged on two sides of the bearing unit and used for carrying out compression joint assembly on two sides of the workpieces to be assembled simultaneously, and the material discharging unit used for taking down the compression joint housing product from the bearing unit.
2. The fully automatic crimping assembly mechanism of a housing product according to claim 1, wherein: the material receiving unit comprises a driving unit, a first receiving plate and a second receiving plate which are driven by the driving unit to overturn for 90 degrees and then are combined into a shell shape, and a limiting positioning block positioned between the first receiving plate and the second receiving plate.
3. The fully automatic crimping assembly mechanism of a housing product according to claim 2, wherein: the first bearing plate and the second bearing plate are provided with a rotating shaft at two ends and rotatably erected on a fixed seat.
4. The fully automatic crimping assembly mechanism of a housing product according to claim 2, wherein: the driving unit comprises a first air cylinder, a first movable plate driven by the first air cylinder to move up and down, two supporting blocks fixed on the first movable plate, and a connecting rod, wherein one end of the connecting rod is hinged to the supporting blocks, and the other end of the connecting rod is hinged to the bottom of the first bearing plate or the bottom of the second bearing plate.
5. The fully automatic crimping assembly mechanism of a housing product according to claim 2, wherein: the first bearing plate and the second bearing plate are arranged in parallel, respective rotating shafts of the first bearing plate and the second bearing plate are located on one side close to the inner side, and the first bearing plate and the second bearing plate rotate inwards under the driving action of the connecting rod through the up-and-down movement of the supporting block, so that the two sheet frames are combined to form a shell structure.
6. The fully automatic crimping assembly mechanism of a housing product according to claim 1, wherein: the bearing unit comprises a fixedly arranged supporting base plate, a second air cylinder located below the supporting base plate and a support block driven by the second air cylinder to move up and down and support and position the shell product, and the support block is switched back and forth at the upper and lower surfaces of the supporting base plate through the up-and-down movement.
7. The fully automatic crimping assembly mechanism of a housing product according to claim 1, wherein: the material transferring unit comprises a third air cylinder, a second movable plate driven by the third air cylinder to move left and right, a fourth air cylinder fixed on the second movable plate, a third movable plate driven by the fourth air cylinder to move up and down, and a pair of clamping units fixed on the third movable plate.
8. The fully automatic crimping assembly mechanism of a housing product according to claim 1, wherein: the crimping unit comprises a fifth cylinder, a fourth movable plate driven by the fifth cylinder to move back and forth, a support frame fixed on the fourth movable plate, a sixth cylinder fixed on the support frame, a rotating gear, a guide rod vertically fixed on the support frame, an upper movable block driven by the sixth cylinder and capable of sliding up and down on the guide rod, a lower movable block capable of sliding up and down on the guide rod, an upper crimping block fixed on the upper movable block, and a lower crimping block fixed on the lower movable block, wherein the upper movable block is fixed with a first rack meshed with the rotating gear, and a second rack meshed with the rotating gear is fixed on the lower movable block.
9. The fully automatic crimping assembly mechanism of claim 8, wherein: and a limiting block for limiting the end part of the shell frame and the upper limit height is fixed on the guide rod.
10. The fully automatic crimping assembly mechanism of a housing product according to claim 1, wherein: the blanking unit comprises a seventh air cylinder and a suction nozzle assembly driven by the seventh air cylinder to move left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921574168.8U CN211101184U (en) | 2019-09-21 | 2019-09-21 | Full-automatic crimping equipment mechanism of casing product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921574168.8U CN211101184U (en) | 2019-09-21 | 2019-09-21 | Full-automatic crimping equipment mechanism of casing product |
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| Publication Number | Publication Date |
|---|---|
| CN211101184U true CN211101184U (en) | 2020-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921574168.8U Active CN211101184U (en) | 2019-09-21 | 2019-09-21 | Full-automatic crimping equipment mechanism of casing product |
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| CN (1) | CN211101184U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319207A (en) * | 2021-08-03 | 2021-08-31 | 佛山隆深机器人有限公司 | Dish washer inner bag rolls rivets assembly line |
-
2019
- 2019-09-21 CN CN201921574168.8U patent/CN211101184U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319207A (en) * | 2021-08-03 | 2021-08-31 | 佛山隆深机器人有限公司 | Dish washer inner bag rolls rivets assembly line |
| WO2023010693A1 (en) * | 2021-08-03 | 2023-02-09 | 佛山隆深机器人有限公司 | Roll riveting machining assembly line for dish washing machine inner container |
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