CN211077635U - Integrated molding, stacking and code disc production line - Google Patents

Abstract

The utility model relates to an integrated form shaping, sign indicating number material, code wheel production line, including following part: two sets of full-automatic servo single-sheet magnetic field forming presses; the empty disc conveying and code disc integrated machine can realize empty disc conveying, workpiece clamping and code disc conveying and code disc stacking of the empty discs; the transfer vehicle is used for conveying the whole vehicle behind the code disc; the control box is in communication connection with the two sets of full-automatic servo type single-chip magnetic field forming presses, the empty disk transmission and code disc all-in-one machines and the transfer car and controls the two sets of full-automatic servo type single-chip magnetic field forming presses, the empty disk transmission and code disc all-in-one machines and the transfer car to work; and a first air inlet and outlet gate which can seal and cover the corresponding conveying port is arranged on an output port connected with the corresponding material conveying mechanism of the empty tray conveying and coded tray integrated machine, and a second air inlet and outlet gate is arranged on an output port connected with the transfer car of the empty tray conveying and coded tray integrated machine. The utility model discloses can improve work efficiency, and realize not shutting down and overhaul.

Description

Integrated molding, stacking and code disc production line

Technical Field

The utility model relates to a neodymium iron boron processing equipment's technical field, more specifically relate to an integrated form shaping, sign indicating number material, code wheel production line.

Background

Neodymium iron boron is a magnetic material with excellent magnetic properties and is called "maga". The neodymium iron boron can be divided into sintered neodymium iron boron and bonded neodymium iron boron, and the magnetism of the sintered neodymium iron boron is far superior to that of the bonded neodymium iron boron, so that the sintered neodymium iron boron is widely applied to the fields of electronics, electric machinery, medical appliances, toys, packaging, hardware machinery, aerospace, and the like. The neodymium iron boron is firstly pressed and formed in a magnetic field, and then is sintered at high temperature in a vacuum sintering furnace after being pressed and formed, and then is cooled to achieve densification, so that the sintered product has higher magnetic performance, and therefore, the machine frame is required to be set to be in a closed state in the whole process, and oil stripping and code disc operation are carried out under the condition of filling nitrogen to prevent the neodymium iron boron product from being oxidized.

However, the existing neodymium iron boron product processing equipment has the following problems: 1. generally, one forming press corresponds to a code disc mechanism at the later stage, so that once the forming press needs to be overhauled, the whole equipment needs to stop working, and the working procedure efficiency is low; 2. code wheel and empty dish stacking mechanism set up alone, because there is the certain distance between them, finally get empty dish to the press in from the clamp, then put the product in the empty dish, get the product clamp again and carry out the whole process of code wheel in the code wheel mechanism and need several minutes time, the operating time that leads to accomplishing a flow is longer, finally reduce whole work efficiency, 3, code wheel gas claw and the gas claw of getting empty dish separate operation, it is complicated to lead to a whole set of product part, the operation difficulty, total equipment cost is too high.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing an improve operating efficiency, equipment structure and easy operation, and can realize not shutting down the integrated form shaping, sign indicating number material, code wheel production line of overhauing.

In order to solve the technical problem, the technical scheme of the utility model is that: the utility model provides an integrated form shaping, sign indicating number material, code wheel production line, specifically includes the following parts that can seal the setting alone:

two sets of full-automatic servo type single-chip magnetic field forming presses capable of weighing neodymium iron boron powder and pressing the powder after weighing;

the device is arranged between two sets of full-automatic servo type single-chip magnetic field forming presses, and can realize the empty disc transmission, workpiece clamping, empty disc transmission and disc stacking integrated machine for the empty disc to be coded;

the transfer vehicle is arranged at the rear end of the empty disk transmission and code disk all-in-one machine and is used for conveying the whole vehicle after the empty disk transmission and code disk all-in-one machine is finished;

the control box is in communication connection with the two sets of full-automatic servo type single-chip magnetic field forming presses, the empty disk transmission and code disc all-in-one machines and the transfer car and controls the two sets of full-automatic servo type single-chip magnetic field forming presses, the empty disk transmission and code disc all-in-one machines and the transfer car to work;

the two sets of full-automatic servo type single-chip magnetic field forming presses are respectively positioned on two sides of the empty disc conveying and code disc all-in-one machine and are respectively connected with the empty disc conveying and code disc all-in-one machine through a material conveying mechanism, a first air inlet and outlet gate capable of sealing and covering a corresponding conveying port is arranged on an output port of the empty disc conveying and code disc all-in-one machine connected with the corresponding material conveying mechanism, a second air inlet and outlet gate is arranged on an output port of the empty disc conveying and code disc all-in-one machine connected with the transfer car, and a discharge gate is arranged on the transfer car.

The automatic stacking machine comprises a stacking tray bin, an empty tray placing bin, a three-shaft clamping mechanism, a first servo motor, a first speed reducer, a first linear guide rail, a stacking frame, a small empty tray bracket, more than one material empty tray, a lifting frame, a roller conveyor, a second servo motor, a second lifting bracket, a second linear guide rail, a lifting cylinder, a second lifting bracket, a second linear guide rail, a lifting claw, a second lifting bracket, a third lifting claw, a second lifting cylinder, a second lifting claw, a second lifting cylinder, a lifting rod, a lifting cylinder, a lifting rod, a lifting cylinder, a lifting rod.

Further, be convenient for remind, place the inboard top in storehouse at empty dish and be equipped with the sensor that is used for detecting the empty dish of material and targets in place, fortune material mechanism is located the triaxial and gets the below of mechanism, places the top in storehouse at empty dish and is equipped with the overhead door that can close the empty dish discharge gate.

Furthermore, the sealing performance among all the devices is realized, and a sealing inserting plate is arranged at the inlet of the transfer car.

Compared with the prior art, the utility model has the advantages of it is following:

1. the utility model is provided with two sets of full-automatic servo single-sheet magnetic field forming presses which are arranged at two sides of the empty tray transmission and code tray integrated machine, and then the conveying mechanism is utilized to connect and transmit workpieces, so that the whole equipment works without interruption, and finally the working efficiency is improved;

2. a first air inlet and outlet gate is arranged at the output of the connecting part of the two sets of full-automatic servo type single-chip magnetic field forming presses and the material conveying mechanism, once one set of equipment fails, the first air inlet and outlet gate on the corresponding full-automatic servo type single-chip magnetic field forming press can be closed and maintained, the other set of equipment keeps working continuously, the operation mode of maintenance without stopping is realized, the overall working efficiency is improved, and each equipment has no influence;

3. the material empty tray placing part and the code disc mechanism are integrally arranged to form an empty tray conveying and code disc all-in-one machine, so that the overall structural layout is more compact, the size is smaller, and the operating efficiency is higher;

4. the clamping process of the workpiece and the clamping process of the material tray filled with the workpiece are driven by the same three-shaft clamping mechanism to clamp the workpiece, so that the layout of the whole equipment is more compact, and the working efficiency is finally improved.

Drawings

FIG. 1 is a perspective view of an integrated molding, stacking and code wheel production line in the embodiment 1;

FIG. 2 is a top view of the structure of an integrated molding, stacking and code wheel production line in the embodiment 1;

FIG. 3 is a schematic diagram of the internal structure of the hollow disk conveying and code disk all-in-one machine in the embodiment 1;

FIG. 4 is a perspective view showing the structure of the components of the hollow disc transporting and encoding device in the embodiment 1;

fig. 5 is a perspective view of the structure of the three-axis gripping mechanism in this embodiment 1.

Wherein: the full-automatic servo type single-chip magnetic field forming press comprises a full-automatic servo type single-chip magnetic field forming press 1, an empty disc transmission and code disc all-in-one machine 2, a transfer car 3, a control box 4, a first air inlet and outlet gate 5, a material conveying mechanism 6, a second air inlet and outlet gate 7, a material outlet gate 8, a code disc bin 9, an empty disc placing bin 10, a three-shaft clamping mechanism 11, a first servo motor 12, a first speed reducer 13, a first linear guide rail 14, a pallet frame 15, an empty disc small bracket 16, a material empty disc 17, a shear type lifting frame 18, a second servo motor 20, a second speed reducer 21, a lead screw 22, a second linear guide rail 23, a lifting cylinder 24, a second air claw 25, a first connecting bracket 26, a left and right displacement electric cylinder 27, a second connecting bracket 28, a first air claw arm 29, a sensor 30, an air nozzle 31, a front and back displacement electric cylinder 32, a first slide block 33, a third connecting bracket 34, a roller conveyer 35, a, An empty disc discharge port 40 and a mounting bracket 41.

Detailed Description

The present invention will be further explained with reference to the drawings and examples.

Example 1:

as shown in fig. 1 to 5, the integrated molding, stacking and code disc production line disclosed in this embodiment specifically includes the following components that can be separately and hermetically arranged:

two sets of full-automatic servo type single-chip magnetic field forming presses 1 which can weigh neodymium iron boron powder and press the powder after weighing;

the integrated machine 2 is arranged between two sets of full-automatic servo type single-chip magnetic field forming presses 1, and can realize empty disc transmission, workpiece clamping, empty disc transmission of code discs on the empty discs and code disc stacking;

the transfer vehicle 3 is arranged at the rear end of the empty disc conveying and code disc integrated machine 2 and is used for conveying the whole vehicle after the empty disc conveying and code disc integrated machine 2 is finished;

a control box 4 which is in communication connection with the two sets of full-automatic servo type single-chip magnetic field forming presses 1, the empty disk transmission and code disk all-in-one machine 2 and the transfer car 3 and controls the two sets of full-automatic servo type single-chip magnetic field forming presses 1, the empty disk transmission and code disk all-in-one machine 2 and the transfer car 3 to work;

the two sets of full-automatic servo type single-chip magnetic field forming presses 1 are respectively positioned on two sides of the empty disc conveying and code disc all-in-one machine 2 and are respectively connected with the empty disc conveying and code disc all-in-one machine 2 through a material conveying mechanism 6, a first air inlet and outlet gate 5 capable of sealing and covering a corresponding conveying opening is arranged on an output opening of the empty disc conveying and code disc all-in-one machine 2 connected with the corresponding material conveying mechanism 6, a second air inlet and outlet gate 7 is arranged on an output opening of the empty disc conveying and code disc all-in-one machine 2 connected with the transfer car 3, and a discharge door 8 is arranged on the transfer car 3.

As shown in fig. 3-5, further, for convenience of operation, the air disc conveying and code disc all-in-one machine 2 comprises a code disc bin 9, an air disc placing bin 10 located at the front end of the code disc bin 9, a three-shaft clamping mechanism 11 located at the upper end of the code disc bin 9 and the upper end of the air disc placing bin 10 and capable of extending into the code disc bin 9 and the air disc placing bin 10, a first servo motor 12 is arranged at the bottom inside the air disc placing bin 10, a first speed reducer 13 is connected to the output of the first servo motor 12, a first linear guide rail 14 vertically arranged at one side inside the air disc placing bin 10, a pallet rack 15 slidably connected with the first linear guide rail 14 is arranged at the upper end of the first servo motor 12, an air disc small bracket 16 is arranged on the pallet rack 15, more than one material air disc 17 is stacked on the air disc small bracket 16, the bottom of the pallet rack 15 is connected with the first speed reducer 13, a lifting rack 18, a lifting rack 35, a second servo motor 20, a second linear guide rail 23 is arranged on the lifting rack 35, a lifting rack 23 is connected with a lifting rack 23, a lifting rack 23 is connected with a lifting rack 32 capable of a lifting rack 23, a lifting rack 32 capable of a lifting rack 23, a lifting rack 23 is connected with a lifting rack 32 capable of a lifting rack 23, a lifting rack 23 and a lifting rack 32 capable of a lifting rack 23, a lifting rack 23 is connected with a lifting rack 32 capable of a lifting rack 23, a lifting rack capable of opening and a lifting rack 23, a lifting rack is connected with a lifting rack 23, a lifting rack 32 capable of opening and capable of a lifting rack 32 capable of lifting rack capable of opening and capable of lifting rack is connected with a lifting rack capable of opening and capable of lifting rack, a lifting rack is connected with a lifting rack, a lifting rack is connected with a lifting rack, a lifting rack 23, a lifting rack 32 is connected with a lifting rack, a lifting rack 23, a lifting.

Further, be convenient for remind, place storehouse 10 inboard top at the empty dish and be equipped with the sensor 30 that is used for detecting the empty dish 17 of material and targets in place, fortune material mechanism 6 is located the below that the mechanism 11 was got to the triaxial clamp, is equipped with the overhead door 37 that can close empty dish discharge gate 40 above storehouse 10 is placed to the empty dish.

Further, sealing between the respective devices is realized, and a sealing insertion plate 36 is provided at the entrance of the transfer car 3.

The utility model discloses a concrete theory of operation of integrated form shaping, sign indicating number material, code wheel production line as follows:

regarding the specific working process of the full-automatic servo type single-sheet magnetic field forming press 1, because the structure of the full-automatic servo type single-sheet magnetic field forming press 1 belongs to the prior art, the specific structure of the inside thereof is not described, refer to the patent technical content of patent No. 201810199838.6, the working principle is that firstly, a quantitative neodymium iron boron powder which is weighed is sent to a forming die for pressing by a powder weighing machine (refer to the screen shot structure of the powder weighing machine by patent No. 201620869796.9), the output end of an upper cylinder drives an upper die to move downwards, meanwhile, the output end of a lower cylinder drives a lower guide plate to move downwards, the lower guide plate moves downwards to drive the guide plate to move downwards so as to drive the forming die to move downwards, the moving speed of the output end of the upper cylinder is greater than that of the lower cylinder, so that the speed of the upper die moving downwards can be greater than that of the forming die moving downwards, go up the mould and can move towards forming die for go up the mould and can stretch into in the cavity that lower mould, forming die, plug cooperation formed, go up the mould and suppress the neodymium iron boron powder in the cavity, drive forming die downstream through the intermediate lamella in the pressing process, make the density distribution of neodymium iron boron powder in the forming die cavity even, the suppression is respond well, and the rejection rate is low. The magnetic field coil applies a magnetic field oriented to a rotating surface while the forming die rotates at a certain speed in the forming process, so that magnetic powder in a die cavity of the forming die obtains a rotating radial magnetic field to obtain a forming radiation ring, after compression forming, the output end of the upper cylinder drives the upper die to move upwards, the output end of the lower cylinder drives the lower guide plate to move downwards, the output end of the lower cylinder continues to drive the lower guide plate to move downwards, so that the compression-formed workpiece is exposed and is moved out to the conveying mechanism 6 through an air claw, the workpiece is conveyed to the empty disc conveying and code disc all-in-one machine 2 through the conveying mechanism 6, the clamping three-shaft clamping mechanism 11 is driven to work, in order to improve the workpiece clamping accuracy, a sensor is arranged on the corresponding conveying mechanism 6 at a position close to the empty disc conveying and code disc all-in-one machine 2, and when the corresponding sensor detects that the workpiece is conveyed by the corresponding conveying mechanism 6, starting the three-shaft clamping mechanism 11 to work, driving the first slide block 33 to move back and forth on the second linear guide rail 23 by using the front and back displacement electric cylinder 32, driving the second connecting bracket 28 to move left and right on the first connecting bracket 26 by using the left and right displacement electric cylinder 27, finally ensuring that the air nozzle 31 reaches the position above the position needing to clamp the workpiece, driving the lifting air cylinder 24 to work, driving the third connecting bracket 34 to move up and down to ensure that the air nozzle 31 is close to the workpiece below, starting the air nozzle 31 to work to suck the workpiece, moving the workpiece to the material empty tray 17 in the empty tray discharge port 40 above the empty tray placing bin 10 by using the front and back and left and right moving modes, piling the workpiece in the material empty tray 17 by using the front and back and left and right moving modes, driving the front and back and left moving modes to move the first air claw arm 29 to the material empty tray 17 full of piled workpieces, namely the material empty tray at, and the second air claw 25 is started to open the first air claw arm 29 to clamp the material tray, and the material tray is sent to the tray bracket 38 on the roller conveyor 35 to be stacked and coded, and in the coded disc operation process, the specific operation method is as follows: when the code disc product is higher and higher, the second speed reducer 21 is driven by the second servo motor 49 to drive the screw rod 22 to rotate, the screw rod 22 drives the nut to linearly displace along the screw rod 22, and then the upper end and the lower end of the scissor type lifting frame 18 are driven to respectively slide along the lower guide rails 19 through the displacement of the nut, so that the scissor type lifting frame 18 can lift the roller conveyor 35, when the tray bracket 38 on the whole roller conveyor 35 is full, the tray bracket 38 on the roller conveyor 35 is sent to the transfer car 3 (the specific working principle of the part of the transfer car can be referred to 201810199606.0) by the movement of the roller conveyor 35 (the specific working principle of the part of the code disc mechanism can be referred to application file 201620860158.0), and the automatic processing process of the whole product is realized;

when a workpiece is placed on the empty material tray 17, the empty material tray 17 in the empty tray placing bin 10 needs to be sent to the empty tray discharging port 40, and the specific working process of the principle is as follows: firstly, the first servo motor 12 is started to work to drive the first speed reducer 13 to work and then drive the stacking rack 15 on the first linear guide rail 14 to move up and down, when the pallet frame 15 moves up and down, the empty material trays 17 on the empty tray small brackets 16 can be ensured to move up and down, finally the empty material trays 17 are slowly moved to the empty tray discharge port 40, when an empty tray discharge port 40 reaches the empty tray discharge port 40, the sensor 30 detects that the empty tray 17 is in place, a signal is sent to the control box 4, the control box 4 controls the first servo motor 12 to stop working, when the empty tray 17 in the empty tray placing bin 10 is used up, the lifting door 37 is started to descend to close the empty tray discharging port 40, then utilize the feeding door of side to place the storehouse 10 for empty dish and put into material empty dish 17, make things convenient for whole operation, also avoid because when placing material empty dish 17, because other parts get into oxygen and lead to the condemned problem of inside product.

Consequently realize through structural design the utility model discloses the creation has following advantage:

1. the utility model is provided with two sets of full-automatic servo single-chip magnetic field forming presses 1 and is arranged at two sides of the empty tray transmission and code tray integrated machine 2, and then the conveying mechanism 6 is utilized to connect and transmit workpieces, so that the whole equipment works without interruption, and finally the working efficiency is improved;

2. a first air inlet and outlet gate 5 is arranged at the output of the connecting part of the two sets of full-automatic servo type single-chip magnetic field forming presses 1 and the material conveying mechanism 6, once one set of equipment fails, the first air inlet and outlet gate 5 on the corresponding full-automatic servo type single-chip magnetic field forming press 1 can be closed and maintained, the other set of equipment keeps working continuously, the operation mode of maintenance without stopping is realized, the integral working efficiency is improved, and each equipment has no influence;

3. the material empty tray placing part and the code disc mechanism are integrally arranged to form an empty tray transmission and code disc integrated machine 2, so that the overall structural layout is more compact, the size is smaller, and the operating efficiency is higher;

4. the clamping process of the workpiece and the clamping process of the material tray filled with the workpiece are driven by the same three-shaft clamping mechanism 11 to clamp the workpiece, so that the layout of the whole equipment is more compact, and the working efficiency is finally improved.

In this embodiment, the control box 4 is electrically connected to each device and how to control the whole working process of each device belongs to the conventional technology in the art, so that no specific description is made, and meanwhile, the specific working principle of the air claw and the air nozzle and the manner of how to implement the starting operation by the internal structure in this embodiment belong to the conventional technology, so that no specific description is made.

Of course, the above is only a specific application example of the present invention, and the protection scope of the present invention is not limited at all. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (6)

1. The utility model provides an integrated form shaping, sign indicating number material, code wheel production line which characterized in that: the device specifically comprises the following components which can be separately arranged in a sealing manner:

two sets of full-automatic servo type single-chip magnetic field forming presses (1) capable of weighing neodymium iron boron powder and pressing the powder after weighing;

the device is arranged between two sets of full-automatic servo type single-chip magnetic field forming presses (1), and can realize an empty disc transmission and code disc integrated machine (2) which can transmit and clamp a workpiece and code discs for the empty discs;

the transfer vehicle (3) is arranged at the rear end of the empty disc conveying and code disc integrated machine (2) and is used for conveying the whole vehicle after the empty disc conveying and code disc integrated machine (2) is finished;

a control box (4) which is in communication connection with the two sets of full-automatic servo type single-chip magnetic field forming presses (1), the empty disk transmission and code disc all-in-one machine (2) and the transfer car (3) and controls the two sets of full-automatic servo type single-chip magnetic field forming presses (1), the empty disk transmission and code disc all-in-one machine (2) and the transfer car (3) to work;

the two sets of full-automatic servo type single-chip magnetic field forming presses (1) are respectively positioned on two sides of the empty disc transmission and code disc integrated machine (2) and are respectively connected with the empty disc transmission and code disc integrated machine (2) through a material conveying mechanism (6), a first air inlet and outlet gate (5) capable of sealing and covering a corresponding conveying opening is arranged on an output opening of the empty disc transmission and code disc integrated machine (2) connected with the corresponding material conveying mechanism (6), a second air inlet and outlet gate (7) is arranged on an output opening of the empty disc transmission and code disc integrated machine (2) connected with the transfer car (3), and a discharge door (8) is arranged on the transfer car (3).

2. The integrated forming, stacking and code disc production line of claim 1, wherein the empty disc conveying and code disc all-in-one machine (2) comprises a code disc bin (9), an empty disc placing bin (10) located at the front end of the code disc bin (9), and a three-shaft clamping mechanism (11) located at the code disc bin (9) and the upper end of the empty disc placing bin (10) and capable of extending into the code disc bin (9) and the empty disc placing bin (10), a first servo motor (12) is arranged at the bottom in the empty disc placing bin (10), a first speed reducer (13) is connected to the output of the first servo motor (12), a first linear guide rail (14) vertically arranged is arranged at one side in the empty disc placing bin (10), a stacking rack (15) slidably connected with the first linear guide rail (14) is arranged at the upper end of the first servo motor (12), and a small empty disc bracket (16) is arranged on the stacking rack (15), more than one material empty tray (17) is stacked on the empty tray small bracket (16), the bottom of the stacking frame (15) is connected with the first speed reducer (13), and an empty tray discharge hole (40) is formed above the empty tray placing bin (10).

3. The integrated forming, stacking and stacking production line of claim 2, wherein a shear type lifting frame (18), a roller conveyor (35), a second servo motor (20), a second speed reducer (21) and a screw rod (22) are arranged in the stacking bin (9), the upper end of the shear type lifting frame (18) is connected with the roller conveyor (35), the lower end of the shear type lifting frame (18) is connected with a lower guide rail (19) arranged below the stacking bin (9) in a sliding manner, the lower end of the shear type lifting frame (18) is further connected onto the screw rod (22) through a nut, the second servo motor (20) drives the screw rod (22) to rotate through the second speed reducer (21), and a tray bracket (38) is arranged on the roller conveyor (35).

4. An integrated molding, stacking and code wheel production line as claimed in claim 3, wherein the three-axis clamping mechanism (11) comprises two second linear guide rails (23) arranged in parallel, a lifting cylinder (24), second pneumatic claws (25) opened or closed through pneumatic action, and air nozzles (31) capable of sucking or lowering a workpiece through pneumatic action, a front-rear displacement electric cylinder (32) is arranged on one side of one of the second linear guide rails (23), a first slider (33) capable of moving back and forth on the second linear guide rail (23) is slidably connected to each of the second linear guide rails (23) through the front-rear displacement electric cylinder (32), a first connecting bracket (26) is connected between the two first sliders (33), a left-right displacement electric cylinder (27) is arranged on one side of the first connecting bracket (26), a second connecting bracket (28) capable of moving left and right on the first connecting bracket (26) through the left-right displacement electric cylinder (27) is slidably connected to the first connecting bracket (26), the lifting cylinder (24) is fixed to the second connecting bracket (28), a third pneumatic claw (34) is arranged below the lifting cylinder (34), and a piston rod (34) is arranged below the third pneumatic claw (34) and a piston rod (34) is arranged below the lifting cylinder (25).

5. An integrated molding, stacking and code disc production line as claimed in claim 4, wherein a sensor (30) for detecting the in-place of the empty discs (17) of the materials is arranged above the inner side of the empty disc placing bin (10), the material conveying mechanism (6) is positioned below the three-shaft clamping mechanism (11), and a lifting door (37) capable of closing the discharge port (40) of the empty discs is arranged above the empty disc placing bin (10).

6. An integrated form, palletize and code wheel production line as in claim 1, 2, 3, 4 or 5, wherein a sealing insert plate (36) is provided at the entrance of the transfer car (3).

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