CN211073860U

CN211073860U - Punching, carving and quilting integrated automotive interior material processing equipment

Info

Publication number: CN211073860U
Application number: CN201921846228.7U
Authority: CN
Inventors: 谭华龙; 杨玉波; 张培武
Original assignee: Sage Automotive Interiors Wuhan Co ltd
Current assignee: Sage Automotive Interiors Wuhan Co ltd
Priority date: 2019-10-30
Filing date: 2019-10-30
Publication date: 2020-07-24
Anticipated expiration: 2029-10-30

Abstract

The utility model relates to a punching, carving and quilting integrated automotive interior material processing equipment, which comprises a workbench, a mounting rack, a fixed frame, an X shaft assembly, a Y shaft assembly, a punch assembly, a laser assembly, a quilting assembly and a control assembly, wherein the mounting rack is spanned on the workbench, the laser assembly, the quilting assembly and the Y shaft assembly are all arranged on the workbench, the punch assembly is arranged on the mounting rack, the laser assembly, the quilting assembly and the punch assembly are arranged side by side, the X shaft assembly is arranged on the Y shaft assembly, and the fixed frame is arranged on the X shaft assembly and is used for fixing a fabric; the X shaft assembly, the Y shaft assembly, the punch assembly, the laser assembly and the quilting assembly are respectively and electrically connected with the control assembly. The method can correct errors caused by shrinkage of the fabric, so that the patterns of the fabric can be connected end to end, and the molded product has the advantages of smooth and natural joint, obvious sharp angle and the like.

Description

Punching, carving and quilting integrated automotive interior material processing equipment

Technical Field

The utility model relates to an automotive interior production technical field, concretely relates to carving and quilting integration automotive interior material processing equipment punches a hole.

Background

With the development of the domestic automobile industry, automobiles enter families of common people, the demand of the domestic automobile industry is continuously improved, and the improvement of the demand also brings the improvement of the quality requirement. The conventional automobile interior fabric can not meet the daily personalized requirements of consumers through the conventional single pattern design and process. The single technology product can not meet the requirement of rapid market development, and the orientation design and the multi-process combination are combined to aim at the direction and the trend of the future automobile interior design.

When the existing processing equipment processes a composite product with the thickness of more than 5mm, in the process of quilting, the sewing thread tightly binds the front and back surfaces of the material together to cause the inevitable shrinkage of the fabric, after the material shrinks, when secondary operation is carried out, the deviation of about 0.2mm is formed in the positioning process compared with the positioning process before quilting, and along with the expansion of patterns, the deviation can be accumulated and appears more and more, so that a little deviation of positioning between quilting and punching or carving is caused, and the finally processed product has the defects of unsmooth joint, unobvious sharp angle and the like.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a carving and quilting integration automotive interior material processing equipment punches a hole is provided to overcome not enough among the above-mentioned prior art.

The utility model provides an above-mentioned technical problem's technical scheme as follows: a punching, carving and quilting integrated automotive interior material processing device comprises a workbench, a mounting frame, a fixing frame, an X shaft assembly, a Y shaft assembly, a punch assembly, a laser assembly, a quilting assembly and a control assembly, wherein the mounting frame is arranged on the workbench in a spanning mode, the laser assembly, the quilting assembly and the Y shaft assembly are all arranged on the workbench, the punch assembly is arranged on the mounting frame, the laser assembly, the quilting assembly and the punch assembly are arranged side by side, the X shaft assembly is arranged on the Y shaft assembly, and the fixing frame is arranged on the X shaft assembly and used for fixing a fabric; the X shaft assembly, the Y shaft assembly, the punch assembly, the laser assembly and the quilting assembly are respectively and electrically connected with the control assembly.

The utility model has the advantages that: let drift subassembly, laser subassembly, the quilting subassembly fixed, and install the fixed frame that is fixed with the surface fabric on the X axle subassembly, and install the X axle subassembly on the Y axle subassembly, can utilize the X axle subassembly like this in three processes of punching a hole, quilting and laser engraving, the fixed frame that the lamellar body was installed in the drive of Y axle subassembly moves in X axle and Y axle direction, thereby revise the error that produces because of the shrink of surface fabric, make surface fabric flower type end to end can link to each other, ensure that the shaping product has the joint smoothness nature, advantages such as the closed angle is obvious.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Further, still include convulsions subassembly, the induction port of the exhaust column in the convulsions subassembly is close to laser component's laser head.

The adoption of the further beneficial effects is as follows: the generated smoke can be sucked away, and the harm to workers is reduced.

Further, the mounting bracket includes stand and crossbeam, and the workstation respectively is equipped with an at least stand in the both sides along X axle direction, and the crossbeam is arranged in the top of workstation, and the both ends of crossbeam are connected with the stand of workstation both sides respectively, and the drift subassembly is fixed on the crossbeam.

The adoption of the further beneficial effects is as follows: the punch assembly is convenient to install.

Further, the quilting assembly is a long arm sewing machine.

Further, the X shaft assembly and the Y shaft assembly are both ball screw guide rail modules; the Y-axis assembly is arranged below the workbench, and the X-axis assembly is arranged above the workbench.

The adoption of the further beneficial effects is as follows: the stability is good, and the motion precision is high, easily promotes product quality.

Drawings

Fig. 1 is a schematic structural view of the punching, carving and quilting integrated automotive interior material processing equipment of the present invention;

fig. 2 is a front view of the punching, carving and quilting integrated automotive interior material processing equipment of the utility model.

In the drawings, the components represented by the respective reference numerals are listed below:

1. the quilting machine comprises a workbench, 2, a mounting frame, 210, a stand column, 220, a cross beam, 3, a control assembly, 4, an X shaft assembly, 5, a Y shaft assembly, 6, a punch assembly, 7, a laser assembly, 8 and a quilting assembly.

Detailed Description

The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.

Example 1

As shown in fig. 1 and 2, the punching, carving and quilting integrated automobile interior material processing device comprises a workbench 1, a mounting frame 2, a fixed frame and an X-axis assembly 4, the quilting machine comprises a Y-axis component 5, a punch component 6, a laser component 7, a quilting component 8 and a control component 3, wherein an installation frame 2 is arranged on a workbench 1 in a spanning mode, the laser component 7 is arranged on the workbench 1, the laser component 7 is used for carving on a sheet body, the quilting component 8 is arranged on the workbench 1, the quilting component 8 is used for quilting the sheet body, the punch component 6 is arranged on the installation frame 2, the punch component 6 is used for punching the sheet body, the laser component 7, the quilting component 8 and the punch component 6 are arranged side by side, the Y-axis component 5 is arranged on the workbench 1, the X-axis component 4 is arranged on the Y-axis component 5, and a fixed frame is arranged on the X-axis; the X-axis assembly 4, the Y-axis assembly 5, the punch assembly 6, the laser assembly 7 and the quilting assembly 8 are respectively and electrically connected with the control assembly 3, namely the control assembly 3 can respectively control the X-axis assembly 4, the Y-axis assembly 5, the punch assembly 6, the laser assembly 7 and the quilting assembly 8 to work, and the X-axis assembly 4 and the Y-axis assembly 5 can convey the fabric on the fixed frame to the lower part of a punching knife in the punch assembly 6, convey the fabric on the fixed frame to the lower part of a laser head in the laser assembly 7 and convey the fabric on the fixed frame to the lower part of a needle head in the quilting assembly 8 in the cooperative motion process.

The embodiment 2 of a punching hole sculpture quilting integration automotive interior material processing equipment, on embodiment 1's basis, punching hole sculpture quilting integration automotive interior material processing equipment still includes convulsions subassembly, and the induction port of the exhaust column in the convulsions subassembly is close to the laser head of laser subassembly 7, and laser subassembly 7 is when carving, and the flue gas that produces can be siphoned away to the convulsions subassembly, reduces the harm to the staff.

The embodiment 3 a punching hole sculpture quilting integration automotive interior material processing equipment, on

embodiment

1 or 2 basis, mounting bracket 2 includes stand 210 and crossbeam 220, workstation 1 respectively is equipped with an at least stand 210 in the both sides along X axle direction, stand 210 arranges subaerially in, under the general condition, workstation 1 respectively is equipped with a stand 210 in the both sides along X axle direction can, of course in the actual design process, and do not get rid of and set up two, three or four etc., crossbeam 220 arranges the top at workstation 1, and the both ends of crossbeam 220 are connected with the stand 210 of workstation 1 both sides respectively, drift subassembly 6 is fixed on crossbeam 220, laser subassembly 7 and quilting subassembly 8 all are located the below of crossbeam 220.

The embodiment 4 of the utility model provides a punching hole sculpture quilting integration automotive interior material processing equipment, on

embodiment

1 or 2 or 3 basis, quilting subassembly 8 is long arm sewing machine.

The utility model provides 5 an integration automotive interior material processing equipment punches a hole and carves quilting, on

embodiment

1 or 2 or 3 or 4's basis, X axle subassembly 4 and Y axle subassembly 5 are ball screw guide rail module, Y axle subassembly 5 is arranged in the below of workstation 1, X axle subassembly 4 arranges in the top of workstation 1, Y axle subassembly 5's slider pierces through behind workstation 1's the mesa and is connected with X axle subassembly 4, the quantity of ball screw guide rail module is preferred two in the Y axle subassembly 5, be equipped with the notch that supplies slider motion in the Y axle subassembly 5 on workstation 1's the mesa.

Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims

1. The punching, carving and quilting integrated automotive interior material processing device is characterized by comprising a workbench (1), a mounting frame (2), a fixed frame, an X shaft assembly (4), a Y shaft assembly (5), a punch assembly (6), a laser assembly (7), a quilting assembly (8) and a control assembly (3), wherein the mounting frame (2) is spanned on the workbench (1), the laser assembly (7), the quilting assembly (8) and the Y shaft assembly (5) are arranged on the workbench (1), the punch assembly (6) is arranged on the mounting frame (2), the laser assembly (7), the quilting assembly (8) and the punch assembly (6) are arranged side by side, the X shaft assembly (4) is arranged on the Y shaft assembly (5), the fixed frame is arranged on the X shaft assembly (4), and is used for fixing the fabric; the X-axis assembly (4), the Y-axis assembly (5), the punch assembly (6), the laser assembly (7) and the quilting assembly (8) are electrically connected with the control assembly (3) respectively.

2. A punching, carving and quilting integrated automotive interior material processing device as claimed in claim 1, further comprising an air draft assembly, wherein an air suction port of an air draft tube in the air draft assembly is close to a laser head of the laser assembly (7).

3. A punching, carving and quilting integrated automotive interior material processing apparatus according to claim 1 or 2, wherein the mounting frame (2) comprises a column (210) and a beam (220), the worktable (1) is provided with at least one column (210) on each side along the X-axis direction, the beam (220) is arranged above the worktable (1), both ends of the beam (220) are respectively connected with the columns (210) on both sides of the worktable (1), and the punch assembly (6) is fixed on the beam (220).

4. A punching, engraving and quilting integrated automotive interior material processing apparatus as claimed in claim 1, wherein said quilting assembly (8) is a long arm sewing machine.

5. A punching, carving and quilting integrated automotive interior material processing apparatus as claimed in claim 1, wherein said X-axis assembly (4) and said Y-axis assembly (5) are both ball screw guide rail modules; the Y-axis assembly (5) is arranged below the workbench (1), and the X-axis assembly (4) is arranged above the workbench (1).