CN110757568A - Punching, carving and quilting integrated automotive interior material processing equipment - Google Patents
Punching, carving and quilting integrated automotive interior material processing equipment Download PDFInfo
- Publication number
- CN110757568A CN110757568A CN201911045733.6A CN201911045733A CN110757568A CN 110757568 A CN110757568 A CN 110757568A CN 201911045733 A CN201911045733 A CN 201911045733A CN 110757568 A CN110757568 A CN 110757568A
- Authority
- CN
- China
- Prior art keywords
- assembly
- quilting
- laser
- workbench
- punching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004080 punching Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 title claims abstract description 19
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 13
- 238000009958 sewing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 206010010904 Convulsion Diseases 0.000 description 2
- 230000036461 convulsion Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000010147 laser engraving Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to punching, carving and quilting integrated automotive interior material processing equipment which comprises a workbench, an installation frame, a fixed frame, an X shaft assembly, a Y shaft assembly, a punch assembly, a laser assembly, a quilting assembly and a control assembly, wherein the installation frame is arranged on the workbench in a spanning mode, the laser assembly, the quilting assembly and the Y shaft assembly are all arranged on the workbench, the punch assembly is arranged on the installation frame, the laser assembly, the quilting assembly and the punch assembly are arranged side by side, the X shaft assembly is arranged on the Y shaft assembly, and the fixed frame is arranged on the X shaft assembly and used for fixing a fabric; the X shaft assembly, the Y shaft assembly, the punch assembly, the laser assembly and the quilting assembly are respectively and electrically connected with the control assembly. The method can correct errors caused by shrinkage of the fabric, so that the patterns of the fabric can be connected end to end, and the molded product has the advantages of smooth and natural joint, obvious sharp angle and the like.
Description
Technical Field
The invention relates to the technical field of automotive interior production, in particular to punching, carving and quilting integrated automotive interior material processing equipment.
Background
With the development of the domestic automobile industry, automobiles enter families of common people, the demand of the domestic automobile industry is continuously improved, and the improvement of the demand also brings the improvement of the quality requirement. The conventional automobile interior fabric can not meet the daily personalized requirements of consumers through the conventional single pattern design and process. The single technology product can not meet the requirement of rapid market development, and the orientation design and the multi-process combination are combined to aim at the direction and the trend of the future automobile interior design.
When the existing processing equipment processes a composite product with the thickness of more than 5mm, in the process of quilting, the sewing thread tightly binds the front and back surfaces of the material together to cause the inevitable shrinkage of the fabric, after the material shrinks, when secondary operation is carried out, the deviation of about 0.2mm is formed in the positioning process compared with the positioning process before quilting, and along with the expansion of patterns, the deviation can be accumulated and appears more and more, so that a little deviation of positioning between quilting and punching or carving is caused, and the finally processed product has the defects of unsmooth joint, unobvious sharp angle and the like.
Disclosure of Invention
The invention aims to solve the technical problem of providing punching, carving and quilting integrated automotive interior material processing equipment so as to overcome the defects in the prior art.
The technical scheme for solving the technical problems is as follows: a punching, carving and quilting integrated automotive interior material processing device comprises a workbench, a mounting frame, a fixing frame, an X shaft assembly, a Y shaft assembly, a punch assembly, a laser assembly, a quilting assembly and a control assembly, wherein the mounting frame is arranged on the workbench in a spanning mode, the laser assembly, the quilting assembly and the Y shaft assembly are all arranged on the workbench, the punch assembly is arranged on the mounting frame, the laser assembly, the quilting assembly and the punch assembly are arranged side by side, the X shaft assembly is arranged on the Y shaft assembly, and the fixing frame is arranged on the X shaft assembly and used for fixing a fabric; the X shaft assembly, the Y shaft assembly, the punch assembly, the laser assembly and the quilting assembly are respectively and electrically connected with the control assembly.
The invention has the beneficial effects that: let drift subassembly, laser subassembly, the quilting subassembly fixed, and install the fixed frame that is fixed with the surface fabric on the X axle subassembly, and install the X axle subassembly on the Y axle subassembly, can utilize the X axle subassembly like this in three processes of punching a hole, quilting and laser engraving, the fixed frame that the lamellar body was installed in the drive of Y axle subassembly moves in X axle and Y axle direction, thereby revise the error that produces because of the shrink of surface fabric, make surface fabric flower type end to end can link to each other, ensure that the shaping product has the joint smoothness nature, advantages such as the closed angle is obvious.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, still include convulsions subassembly, the induction port of the exhaust column in the convulsions subassembly is close to laser component's laser head.
The adoption of the further beneficial effects is as follows: the generated smoke can be sucked away, and the harm to workers is reduced.
Further, the mounting bracket includes stand and crossbeam, and the workstation respectively is equipped with an at least stand in the both sides along X axle direction, and the crossbeam is arranged in the top of workstation, and the both ends of crossbeam are connected with the stand of workstation both sides respectively, and the drift subassembly is fixed on the crossbeam.
The adoption of the further beneficial effects is as follows: the punch assembly is convenient to install.
Further, the quilting assembly is a long arm sewing machine.
Further, the X shaft assembly and the Y shaft assembly are both ball screw guide rail modules; the Y-axis assembly is arranged below the workbench, and the X-axis assembly is arranged above the workbench.
The adoption of the further beneficial effects is as follows: the stability is good, and the motion precision is high, easily promotes product quality.
Drawings
FIG. 1 is a schematic structural view of a punching, carving and quilting integrated automotive interior material processing device according to the present invention;
fig. 2 is a front view of the punching, engraving and quilting integrated automotive interior material processing apparatus of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. the quilting machine comprises a workbench, 2, a mounting frame, 210, a stand column, 220, a cross beam, 3, a control assembly, 4, an X shaft assembly, 5, a Y shaft assembly, 6, a punch assembly, 7, a laser assembly, 8 and a quilting assembly.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Example 1
As shown in fig. 1 and 2, the punching, carving and quilting integrated automobile interior material processing device comprises a workbench 1, a mounting frame 2, a fixed frame and an X-axis assembly 4, the quilting machine comprises a Y-axis component 5, a punch component 6, a laser component 7, a quilting component 8 and a control component 3, wherein an installation frame 2 is arranged on a workbench 1 in a spanning mode, the laser component 7 is arranged on the workbench 1, the laser component 7 is used for carving on a sheet body, the quilting component 8 is arranged on the workbench 1, the quilting component 8 is used for quilting the sheet body, the punch component 6 is arranged on the installation frame 2, the punch component 6 is used for punching the sheet body, the laser component 7, the quilting component 8 and the punch component 6 are arranged side by side, the Y-axis component 5 is arranged on the workbench 1, the X-axis component 4 is arranged on the Y-axis component 5, and a fixed frame is arranged on the X-axis; the X-axis assembly 4, the Y-axis assembly 5, the punch assembly 6, the laser assembly 7 and the quilting assembly 8 are respectively and electrically connected with the control assembly 3, namely the control assembly 3 can respectively control the X-axis assembly 4, the Y-axis assembly 5, the punch assembly 6, the laser assembly 7 and the quilting assembly 8 to work, and the X-axis assembly 4 and the Y-axis assembly 5 can convey the fabric on the fixed frame to the lower part of a punching knife in the punch assembly 6, convey the fabric on the fixed frame to the lower part of a laser head in the laser assembly 7 and convey the fabric on the fixed frame to the lower part of a needle head in the quilting assembly 8 in the cooperative motion process.
The punching, carving and quilting integrated automotive interior material processing equipment disclosed by the embodiment 2 of the invention further comprises an air draft assembly on the basis of the embodiment 1, wherein an air suction port of an air draft pipe in the air draft assembly is close to a laser head of the laser assembly 7, and the air draft assembly can suck generated smoke when the laser assembly 7 is carved, so that the harm to workers is reduced.
The embodiment 3 of the invention relates to punching, carving and quilting integrated automotive interior material processing equipment, on the basis of the embodiment 1 or 2, the mounting frame 2 comprises upright columns 210 and cross beams 220, at least one upright column 210 is respectively arranged on two sides of the workbench 1 along the X-axis direction, the upright columns 210 are arranged on the ground, normally, only one upright column 210 is respectively arranged on two sides of the workbench 1 along the X-axis direction, two, three or four columns and the like are not excluded in the actual design process, the cross beams 220 are arranged above the workbench 1, two ends of each cross beam 220 are respectively connected with the upright columns 210 on two sides of the workbench 1, the punch assembly 6 is fixed on the cross beam 220, and the laser assembly 7 and the quilting assembly 8 are both positioned below the cross beam 220.
On the basis of embodiment 1 or 2 or 3 or 4, an X shaft assembly 4 and a Y shaft assembly 5 are ball screw guide rail modules, the Y shaft assembly 5 is arranged below a workbench 1, the X shaft assembly 4 is arranged above the workbench 1, a sliding block of the Y shaft assembly 5 penetrates through a table board of the workbench 1 and then is connected with the X shaft assembly 4, the number of the ball screw guide rail modules in the Y shaft assembly 5 is preferably two, and a notch for the sliding block in the Y shaft assembly 5 to move is formed in the table board of the workbench 1.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (5)
1. The punching, carving and quilting integrated automotive interior material processing device is characterized by comprising a workbench (1), a mounting frame (2), a fixed frame, an X shaft assembly (4), a Y shaft assembly (5), a punch assembly (6), a laser assembly (7), a quilting assembly (8) and a control assembly (3), wherein the mounting frame (2) is spanned on the workbench (1), the laser assembly (7), the quilting assembly (8) and the Y shaft assembly (5) are arranged on the workbench (1), the punch assembly (6) is arranged on the mounting frame (2), the laser assembly (7), the quilting assembly (8) and the punch assembly (6) are arranged side by side, the X shaft assembly (4) is arranged on the Y shaft assembly (5), the fixed frame is arranged on the X shaft assembly (4), and is used for fixing the fabric; the X-axis assembly (4), the Y-axis assembly (5), the punch assembly (6), the laser assembly (7) and the quilting assembly (8) are electrically connected with the control assembly (3) respectively.
2. A punching, carving and quilting integrated automotive interior material processing device as claimed in claim 1, further comprising an air draft assembly, wherein an air suction port of an air draft tube in the air draft assembly is close to a laser head of the laser assembly (7).
3. A punching, carving and quilting integrated automotive interior material processing apparatus according to claim 1 or 2, wherein the mounting frame (2) comprises a column (210) and a beam (220), the worktable (1) is provided with at least one column (210) on each side along the X-axis direction, the beam (220) is arranged above the worktable (1), both ends of the beam (220) are respectively connected with the columns (210) on both sides of the worktable (1), and the punch assembly (6) is fixed on the beam (220).
4. A punching, engraving and quilting integrated automotive interior material processing apparatus as claimed in claim 1, wherein said quilting assembly (8) is a long arm sewing machine.
5. A punching, carving and quilting integrated automotive interior material processing apparatus as claimed in claim 1, wherein said X-axis assembly (4) and said Y-axis assembly (5) are both ball screw guide rail modules; the Y-axis assembly (5) is arranged below the workbench (1), and the X-axis assembly (4) is arranged above the workbench (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045733.6A CN110757568A (en) | 2019-10-30 | 2019-10-30 | Punching, carving and quilting integrated automotive interior material processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045733.6A CN110757568A (en) | 2019-10-30 | 2019-10-30 | Punching, carving and quilting integrated automotive interior material processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110757568A true CN110757568A (en) | 2020-02-07 |
Family
ID=69333194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911045733.6A Pending CN110757568A (en) | 2019-10-30 | 2019-10-30 | Punching, carving and quilting integrated automotive interior material processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110757568A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000343258A (en) * | 1999-06-04 | 2000-12-12 | Amada Co Ltd | Punch and laser beam compound machine |
| CN2526191Y (en) * | 2001-11-08 | 2002-12-18 | 梁伟 | Computerized numerically-controlled multifunctional integrated machine for carving and decorating |
| CN201020600Y (en) * | 2007-05-11 | 2008-02-13 | 李子涛 | Laser engraving machine |
| CN205685425U (en) * | 2016-06-28 | 2016-11-16 | 南安市道华电子科技有限公司 | A kind of ultrasonic punching machine for artwork Ornament |
| CN109562527A (en) * | 2016-06-09 | 2019-04-02 | 埃斯顿·马汀·拉共达有限公司 | Equipment for perforating to plate of material |
| CN109676682A (en) * | 2019-02-15 | 2019-04-26 | 宁波志胜科技有限公司 | A kind of material for car interior trim parts and its process units |
| CN211073860U (en) * | 2019-10-30 | 2020-07-24 | 森织汽车内饰（武汉）有限公司 | Punching, carving and quilting integrated automotive interior material processing equipment |
-
2019
- 2019-10-30 CN CN201911045733.6A patent/CN110757568A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000343258A (en) * | 1999-06-04 | 2000-12-12 | Amada Co Ltd | Punch and laser beam compound machine |
| CN2526191Y (en) * | 2001-11-08 | 2002-12-18 | 梁伟 | Computerized numerically-controlled multifunctional integrated machine for carving and decorating |
| CN201020600Y (en) * | 2007-05-11 | 2008-02-13 | 李子涛 | Laser engraving machine |
| CN109562527A (en) * | 2016-06-09 | 2019-04-02 | 埃斯顿·马汀·拉共达有限公司 | Equipment for perforating to plate of material |
| CN205685425U (en) * | 2016-06-28 | 2016-11-16 | 南安市道华电子科技有限公司 | A kind of ultrasonic punching machine for artwork Ornament |
| CN109676682A (en) * | 2019-02-15 | 2019-04-26 | 宁波志胜科技有限公司 | A kind of material for car interior trim parts and its process units |
| CN211073860U (en) * | 2019-10-30 | 2020-07-24 | 森织汽车内饰（武汉）有限公司 | Punching, carving and quilting integrated automotive interior material processing equipment |
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