CN210998928U - Numerical control double-station prism chamfering machine - Google Patents
Numerical control double-station prism chamfering machine Download PDFInfo
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- CN210998928U CN210998928U CN201921337657.1U CN201921337657U CN210998928U CN 210998928 U CN210998928 U CN 210998928U CN 201921337657 U CN201921337657 U CN 201921337657U CN 210998928 U CN210998928 U CN 210998928U
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Abstract
The utility model relates to a numerical control double-station prism chamfering machine, which comprises an outer cover and a frame, wherein the frame comprises a turntable component, a material tray jig, a first spindle motor component, a pressing component, a second spindle motor component and a manipulator component, the material tray jig, the first spindle motor component, the pressing component and the second spindle motor component are sequentially arranged on the four-part side of the turntable component, and the manipulator component is arranged between the material tray jig and the first spindle motor component, and the four parts of the turntable assembly are respectively provided with a positioning fixture, the first spindle motor assembly and the second spindle motor assembly are respectively arranged on the XYZ axis moving assembly, the mechanical arm assembly extracts the prism on the tray jig and places the prism in the positioning jig, the chamfering process on the prism is completed through the first spindle motor assembly, the positioning jig is turned for 180 degrees and is pressed to be neat by the pressing assembly, the chamfering process on the lower surface of the prism is completed through the second spindle motor, and finally the mechanical arm assembly places the prism with the upper surface and the lower surface subjected to chamfering again on the tray jig.
Description
Technical Field
The utility model belongs to the technical field of the chamfering equipment, especially, relate to a numerical control duplex position prism beveler.
Background
With the gradual maturity of the camera technology, professional photographers have higher requirements on the lens, so that a periscopic lens is generated, the periscopic zoom lens is commonly called as an inner zoom lens, and the optical zoom is completed in the machine body, so that a filter can be easily installed without additionally installing a lens barrel. Second, the "zoom-in" camera can effectively prevent dust from being sucked into the lens, since the movement of the "wind box" is avoided. With the rise of smart phones, people have pursued increasingly higher camera functions for mobile phones, and periscopic lenses have been widely used not only in digital cameras but also in mobile phones, so that the demand of the most important core component, namely, prisms, is increasing continuously. The demand for corresponding specialized processing machines has increased.
The increasing usage amount of mobile phone customers is small for prism edge chamfering machines, and many factories still adopt manual processing, but the manual processing has low efficiency and nonstandard quality, and cannot meet the market demands.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, this utility model provides a numerical control duplex position prism beveler adopts the carousel of quadruplex position, and the cutter walks the XY axle orbit on horizontal plane and the lift of Z axle, processes respectively through two sets of spindle motor, and the chamfer of two faces is accomplished to one-time processing flow to realize the automatic chamfer process of prism, raise the efficiency.
In order to realize the aim, the utility model provides a numerical control double-station prism chamfering machine, which comprises an outer cover and a frame, the frame comprises a turntable component, a material tray jig, a first spindle motor component, a pressing component, a second spindle motor component and a manipulator component, wherein the material tray jig, the first spindle motor component, the pressing component and the second spindle motor component are sequentially arranged on the four-division side of the turntable component, the manipulator component is arranged between the material tray jig and the first spindle motor component, and the four-quadrant position of the turntable component is provided with a positioning jig, the first spindle motor component and the second spindle motor component are arranged on the XYZ axis moving component, the mechanical arm assembly extracts the prism on the tray jig and places the prism in the positioning jig, the chamfering process on the prism is completed through the first spindle motor assembly, the positioning jig is turned for 180 degrees and is pressed to be aligned by the pressing assembly, the chamfering process on the lower surface of the prism is completed through the second spindle motor, and finally the mechanical arm assembly places the prism with the upper surface and the lower surface subjected to chamfering again on the tray jig.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the turntable assembly comprises a speed reducer, a stepping motor connected with an input shaft of the speed reducer, a divider and a turntable arranged on an output shaft of the divider, wherein the output shaft of the speed reducer is connected with the input shaft of the divider, and the output shaft of the divider rotates a quarter of a circle when the input shaft of the divider rotates one figure.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the positioning jig comprises a rotary cylinder, a prism positioning groove and a first sliding table cylinder are mounted on a rotating shaft of the rotary cylinder, and a second sliding table cylinder is arranged below the prism positioning groove.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the charging tray tool includes loading board and charging tray, and the loading board side sets up dog and third slip table cylinder, and the charging tray is placed in the region that slider and third slip table cylinder enclose.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the manipulator assembly is arranged on the base and comprises a fourth sliding table cylinder arranged on the linear guide rail, and the fourth sliding table cylinder is connected with a plurality of suckers.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the first spindle motor assembly and the second spindle motor assembly respectively comprise an air knife driven by a spindle motor to rotate, an industrial CCD camera and a light source are arranged above the air knife, a dust suction nozzle is arranged on the side edge of the air knife, and the dust suction nozzle is connected with a fan arranged at the bottom of the rack.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the X shaft assembly, the Y shaft assembly and the Z shaft assembly are driven by the servo motor through the shaft couplings to move through the ball screws so as to complete three-dimensional movement of the first spindle motor assembly or the second spindle motor assembly.
As the utility model relates to a numerical control duplex position prism beveler's further improvement: the pressing assembly comprises a fifth sliding table cylinder which vertically moves and a sixth sliding table cylinder which drives the fifth sliding table cylinder to horizontally move.
Advantageous effects
The utility model discloses a numerical control duplex position prism beveler rotates through the quartile of carousel, accomplishes the absorption of prism in proper order, chamfer above the prism, 180 upsets of prism, chamfer and prism put back the process below the prism to replace the cost of labor, and promote chamfer efficiency, wherein the air knife for the prism chamfer is moved the subassembly by XYZ axle and is driven and do the three-dimensional motion, the chamfer degree of completion is high, and set up the fan subassembly, be used for siphoning away the sweeps in the course of working, optimize workshop environment.
Drawings
FIG. 1 is a schematic structural view of the cover of the present invention;
fig. 2 is a schematic structural view of the rack of the present invention;
fig. 3 is a schematic structural view of the turntable assembly of the present invention;
fig. 4 is a schematic structural view of the positioning jig of the present invention;
FIG. 5 is a schematic structural view of the tray jig of the present invention;
fig. 6 is a schematic view of the manipulator assembly and a partially enlarged structure thereof;
fig. 7 is a schematic structural view of the spindle motor assembly of the present invention;
fig. 8 is a schematic structural diagram of the XYZ shaft movement assembly of the present invention;
fig. 9 is a schematic structural view of the pressing assembly of the present invention;
in the figure: 1. a housing, 2, a turntable assembly, 201, a stepping motor, 202, a speed reducer, 203, a divider, 204, a turntable, 3, a positioning jig, 301, a first sliding table cylinder, 302, a second sliding table cylinder, 303, a revolving cylinder, 304, a prism positioning groove, 4, a tray jig, 401, a bearing plate, 402, a tray, 403, a stopper, 404, a third sliding table cylinder, 5, a manipulator assembly, 501, a base, 502, a linear guide rail, 503, a fourth sliding table cylinder, 504, a suction cup, 6, a spindle motor assembly, 601, a spindle motor, 602, an air knife, 603, a dust suction nozzle, 604, an industrial CCD camera, 605, a light source, 7, an XYZ-axis moving assembly, 701, an X-axis assembly, 702, a Y-axis assembly, 703, a Z-axis assembly, 704, a servo motor, a screw rod 705, a coupler, 706, a ball bearing, 8, a down-pressing assembly, 801, a fifth sliding table cylinder, 802, 9. a fan assembly.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The utility model provides a pair of numerical control duplex position prism beveler, including dustcoat 1 and frame, the frame includes carousel subassembly 2, charging tray tool 4, manipulator subassembly 5, spindle motor subassembly 6, push down subassembly 8, positioning jig 3, XYZ axle removes subassembly 7 and fan subassembly 9, wherein spindle motor subassembly 6 includes first spindle motor subassembly and second spindle motor subassembly, manipulator subassembly 5 draws the prism on charging tray tool 4 and places in positioning jig 3, the chamfer process above the prism is accomplished to first spindle motor subassembly, positioning jig 3 overturns 180 and is pressed the prism neat by pushing down subassembly 8, the chamfer process below the prism is accomplished through second spindle motor again, the prism that accomplishes the chamfer on upper and lower two sides by manipulator subassembly 5 at last is placed again on charging tray tool 4.
Specifically, the turntable assembly 2 comprises a stepping motor 201, a speed reducer 202, a divider 203 and a turntable 204, an input shaft of the speed reducer 202 is connected with the stepping motor 201, an output shaft of the speed reducer 202 is connected with an input shaft of the divider 203, the turntable 204 is installed on an output shaft of the divider 203, namely, the stepping motor 201 drives the divider 203 through the speed reducer 202, the speed ratio of the rotating speed of the stepping motor 201 to the speed reducer 202 is calculated to control the stepping motor 201 and the speed reducer 202, so that the input shaft of the divider 203 rotates exactly one circle each time, the output shaft of the divider 203 rotates one quarter of the graph each time, the quartering rotation of the turntable 204 is realized, a positioning jig 3 is respectively installed at the quartering position of the turntable 204, a charging tray jig 4, a first spindle motor assembly, a pressing assembly 8 and a second spindle motor assembly are sequentially arranged beside the quartering position of the turntable 204, and a manipulator assembly 5 is arranged between the charging tray, the first spindle motor assembly and the second spindle motor assembly are both mounted on the XYZ shaft translation assembly 7, the above mechanisms are both mounted on the frame, and the fan of the fan assembly 9 is mounted under the frame for providing negative pressure.
Wherein charging tray tool 4 includes loading board 401, charging tray 402, dog 403 and third slip table cylinder 404, and is preferred, and loading board 401 is the rectangle, all installs dog 403 on two edges of loading board 402, and third slip table cylinder 404 is installed to two other edges, places the prism that will treat processing in charging tray 402, and charging tray 402 relies on dog 403 to place on bearing tray 401, and third slip table cylinder 404 cooperates with charging tray 402 and fixes, prepares for unloading on manipulator subassembly 5.
Wherein positioning jig 3 includes rotation cylinder 303, prism constant head tank 304, first slip table cylinder 301 and second slip table cylinder 302, rotation cylinder 303's pivot is passed through the bearing installation and is gone up with the fixing base, and rigid coupling prism constant head tank 304 and first slip table cylinder 301 in rotation cylinder 303's the pivot, and second slip table cylinder 302 sets up in the below of prism constant head tank 304, second slip table cylinder 302 jacks up the prism in the certain height assurance prism constant head tank 304 on the coplanar, first slip table cylinder 301 stretches out and presss from both sides tightly the prism, prepare for first spindle motor subassembly carries out the chamfer, rotation cylinder 303 drives prism constant head tank 303 and first slip table cylinder 301 upset 180, prepare for second spindle motor subassembly carries out the chamfer.
Wherein manipulator assembly 5 installs on the robot of base 501, the arm by the robot drives manipulator assembly 5 motion, accomplish and goes up unloading action, manipulator assembly 5 includes fourth slip table cylinder 503, linear guide 502 and sucking disc 504, and establish spring mechanism in, play the cushioning effect, a plurality of sucking discs 504 are connected to fourth slip table cylinder 503, the preferred five sucking discs 504 that set up, its negative pressure comes from fan subassembly 9, once only absorb five prisms, reduce the time of the stroke between 3 and the charging tray tool 4 of location of reciprocating many times, and the production efficiency is improved.
The spindle motor assemblies 6 respectively comprise an air knife 602 driven by a spindle motor 601 to rotate, an industrial CCD camera 604 and a light source 605 are arranged above the air knife 602, the industrial CCD camera 604 and the light source 605 form a vision system for positioning the prism by the air knife 602, a dust suction nozzle 603 is arranged on the side edge of the air knife 602, and the dust suction nozzle 603 is connected with a fan arranged at the bottom of the frame and used for absorbing scraps in processing; the whole spindle motor assembly 6 is mounted on the XYZ axis moving assembly 7, the XYZ axis moving assembly 7 comprises an X axis assembly 701, a Y axis assembly 702 and a Z axis assembly 703, and the X axis assembly 701, the Y axis assembly 702 and the Z axis assembly 703 are all driven by a servo motor 704 through a coupler 705 to move a ball screw 706, so that three-dimensional movement of the air knife 602 is realized, and chamfering is completed.
Wherein the push-down assembly 8 comprises a fifth sliding table cylinder 801 which moves vertically and a sixth sliding table cylinder 802 which drives the fifth sliding table cylinder 801 to move horizontally, and is used for flattening the turned prism and ensuring the flatness before processing.
And chamfering the upper and lower surfaces of the prism, comprising:
step one, a prism is placed in a material tray 402, the material tray 402 is placed in an area surrounded by a stop 403 and a third sliding table cylinder 404, and the third sliding table cylinder 404 is started to clamp and fix the material tray 402;
step two, five suckers 504 of the manipulator assembly 5 suck five prisms from the material tray 402 and place the prisms in the prism positioning groove 304, the second sliding table cylinder 302 is ejected upwards to enable the five prisms to be positioned on the same plane, then the clamping prism extends out of the first sliding table cylinder 301, and the turntable 204 turns to the first spindle motor assembly;
thirdly, the first spindle motor assembly is driven by the XYZ axis moving assembly 7 to chamfer the upper surface of the prism through the air knife 602, the fan is started to absorb the scraps, and the turntable 204 turns to the pressing assembly 8 after chamfering is finished;
step four, the rotary cylinder 303 of the positioning jig 3 drives the prism positioning groove 304 to turn 180 degrees, so that the unprocessed lower surface of the prism faces upwards, then the uneven prism is flattened through the matched motion of the fifth sliding table cylinder 801 and the sixth sliding table cylinder 802, and after the uneven prism is flattened, the turntable 204 turns to a second spindle motor assembly;
and step five, the second spindle motor assembly completes the chamfering process below the prism, after chamfering is finished, the turntable 204 turns to the tray jig 4, the manipulator assembly 5 puts the prism with the chamfered upper and lower surfaces back to the original position, and then other five unprocessed prisms are sucked to repeat the steps.
The upper and lower surfaces of the five prisms can be chamfered at one time by the double-station prism chamfering machine, so that the working efficiency is improved, and the prism chamfering is standardized.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent changes without departing from the technical scope of the present invention.
Claims (8)
1. The utility model provides a numerical control duplex position prism beveler, includes dustcoat and frame, its characterized in that: the frame comprises a turntable assembly, a tray jig, a first spindle motor assembly, a pressing assembly, a second spindle motor assembly and a manipulator assembly, wherein the tray jig, the first spindle motor assembly, the pressing assembly and the second spindle motor assembly are sequentially arranged on the four-division side of the turntable assembly, the manipulator assembly is arranged between the tray jig and the first spindle motor assembly, positioning jigs are all installed on the four-division position of the turntable assembly, the first spindle motor assembly and the second spindle motor assembly are all installed on an XYZ-axis moving assembly, the manipulator assembly extracts a prism on the tray jig and places the prism in the positioning jig, the chamfering process on the prism is completed through the first spindle motor assembly, the positioning jig is turned over for 180 degrees and presses the lower surface of the prism uniformly through the pressing assembly, the chamfering process on the lower surface of the prism is completed through the second spindle motor, and finally the prism with chamfering completed on the upper.
2. The numerical control double-station prism chamfering machine according to claim 1, wherein: the turntable assembly comprises a speed reducer, a stepping motor connected with an input shaft of the speed reducer, a divider and a turntable arranged on an output shaft of the divider, wherein the output shaft of the speed reducer is connected with the input shaft of the divider, and the output shaft of the divider rotates a quarter of a circle when the input shaft of the divider rotates a circle.
3. The numerical control double-station prism chamfering machine according to claim 2, characterized in that: the positioning jig comprises a rotary cylinder, a prism positioning groove and a first sliding table cylinder are mounted on a rotating shaft of the rotary cylinder, and a second sliding table cylinder is arranged below the mirror positioning groove.
4. The numerical control double-station prism chamfering machine according to claim 3, wherein: the charging tray tool includes loading board and charging tray, and the loading board side sets up dog and third slip table cylinder, and the charging tray is placed in the region that slider and third slip table cylinder enclose.
5. The numerical control double-station prism chamfering machine according to claim 4, wherein: the manipulator assembly is arranged on the base and comprises a fourth sliding table cylinder and a plurality of suckers, wherein the fourth sliding table cylinder and the plurality of suckers are arranged on the linear guide rail.
6. The numerical control double-station prism chamfering machine according to claim 5, wherein: the first spindle motor assembly and the second spindle motor assembly respectively comprise an air knife driven by a spindle motor to rotate, an industrial CCD camera and a light source are arranged above the air knife, a dust suction nozzle is arranged on the side edge of the air knife, and the dust suction nozzle is connected with a fan arranged at the bottom of the rack.
7. The numerical control double-station prism chamfering machine according to claim 6, wherein: the X shaft assembly, the Y shaft assembly and the Z shaft assembly are driven by the servo motor through the shaft couplings to move, and therefore three-dimensional movement of the first spindle motor assembly or the second spindle motor assembly is completed.
8. The numerical control double-station prism chamfering machine according to claim 7, wherein: the pressing assembly comprises a fifth sliding table cylinder which vertically moves and a sixth sliding table cylinder which drives the fifth sliding table cylinder to horizontally move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921337657.1U CN210998928U (en) | 2019-08-14 | 2019-08-14 | Numerical control double-station prism chamfering machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921337657.1U CN210998928U (en) | 2019-08-14 | 2019-08-14 | Numerical control double-station prism chamfering machine |
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| Publication Number | Publication Date |
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| CN210998928U true CN210998928U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921337657.1U Active CN210998928U (en) | 2019-08-14 | 2019-08-14 | Numerical control double-station prism chamfering machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313944A (en) * | 2022-01-17 | 2022-04-12 | 科尔迅智能科技(深圳)有限公司 | Prism sheet arranging machine with overturning function |
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2019
- 2019-08-14 CN CN201921337657.1U patent/CN210998928U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313944A (en) * | 2022-01-17 | 2022-04-12 | 科尔迅智能科技(深圳)有限公司 | Prism sheet arranging machine with overturning function |
| CN114313944B (en) * | 2022-01-17 | 2024-05-14 | 科尔迅智能科技(深圳)有限公司 | Prism sheet arranging machine with overturning function |
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