CN210995855U - Continuous cladding production line of aluminium package steel - Google Patents

Continuous cladding production line of aluminium package steel Download PDF

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Publication number
CN210995855U
CN210995855U CN201920911912.2U CN201920911912U CN210995855U CN 210995855 U CN210995855 U CN 210995855U CN 201920911912 U CN201920911912 U CN 201920911912U CN 210995855 U CN210995855 U CN 210995855U
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steel wire
steel
aluminium
aluminum
line
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谈武
姚建忠
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Changzhou Qifeng Continuous Extrusion Equipment Co ltd
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Changzhou Qifeng Continuous Extrusion Equipment Co ltd
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Abstract

The utility model provides a continuous cladding production line of aluminium package steel, including steel wire transfer chain, aluminium pole transfer chain and aluminium package steel processing line, steel wire transfer chain and aluminium pole transfer chain level are arranged side by side, aluminium package steel processing line sets up on steel wire transfer chain right side and with the coaxial arrangement of steel wire transfer chain, and steel wire and aluminium pole are transported to aluminium package steel processing line by steel wire transfer chain and aluminium pole transfer chain respectively and are carried out the continuous cladding production of aluminium package steel, aluminium package steel processing line includes extruder, cooling device, calibrator, wheeled drive mechanism, buffer and admission machine, extruder, cooling device, calibrator, wheeled drive mechanism, buffer and admission machine are the straight line by left right side in proper order and arrange, the extruder is located steel wire transfer chain end. The utility model discloses simple structure easily realizes, through set up the calliper appearance behind cooling device, can carry out the external diameter to the aluminium package steel product after the cooling and measure, in time judges whether extruder extrusion parameter needs the adjustment, has improved the yields.

Description

Continuous cladding production line of aluminium package steel
Technical Field
The utility model relates to an aluminium package steel production line technical field especially relates to a continuous cladding production line of aluminium package steel.
Background
Metal extrusion is an important method of plastic press forming using metal. The method is characterized in that the metal ingot blank is processed into a pipe, a rod and a section at one time, and almost no other method can be matched with the pipe, the rod and the section in the transient state. Beautiful and elegant building decoration materials; aircraft flying across continents, oceans; a space ship and a space station for human to explore the outer space; backbone materials used in various fields such as railways, subways, light rails, maglev train vehicles, ships and boats and the like are almost closely related to extrusion processing. Along with the improvement of modern power transmission and transformation technology and the development of power transmission and transformation lines, the application of the aluminum-clad steel stranded wire is more and more extensive, because of the influence of severe weather such as long distance, large span, ice, snow, storm and the like, the quality of the current aluminum-clad steel stranded wire is not stable enough, the performance is not ideal enough, in order to solve the problems existing in the prior art, people have conducted long-term exploration, and various solutions for manufacturing the aluminum-clad steel stranded wire by adopting metal extrusion processing are provided.
For example, chinese patent "CN 201304385" discloses a cladding production line for flexible aluminum-clad steel wire production, which is characterized in that: comprises a conveying device, a drawing roller, a heating device and an extrusion device, wherein a steel wire sequentially enters a first drawing roller, a second drawing roller, the heating device, an extrusion wheel and a winding machine through the conveying device, a rotating roller is arranged on the conveying device, the bottom surface of the conveying device is connected with a bottom support through an air cylinder, the first drawing roller and the second drawing roller are arranged on a fixed rod, one end of the fixed rod is fixed with the bottom support through a rotating shaft, the other end of the fixed rod is fixedly connected with the bottom support through the air cylinder, an engine is arranged on the bottom support below the fixed rod, a first rotating shaft is arranged on the engine, a second rotating shaft is arranged on the second drawing roller, a third rotating shaft is arranged on the first drawing roller, a gear box is arranged between the second rotating shaft and the third rotating shaft through the fixed rod, the first rotating shaft and the second rotating shaft, the second rotating shaft and the gear box, and the gear box are connected through a transmission chain, be equipped with aluminium pole storage device between drawing roller and the heating device, aluminium pole in the aluminium pole storage device gets into heating device, extrusion device, rolling machine in proper order, the heating device surface is equipped with the control panel, set up the extrusion wheel in the extrusion device, the extrusion wheel surface is equipped with the extrusion groove, and the extrusion wheel top sets up the pinch roller. This technical scheme is because lack the calibrator, can't detect the aluminium package steel after the extrusion, does not have belt cleaning device simultaneously, and the inside impurity of aluminium package steel after the extrusion is more, influences life.
Disclosure of Invention
For overcoming the lack calliper appearance that exists among the prior art, can't detect the aluminium package steel after the extrusion, do not have belt cleaning device simultaneously, the inside impurity of aluminium package steel after the extrusion is more, influences life's problem, the utility model provides a continuous cladding production line of aluminium package steel.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides a continuous cladding production line of aluminium package steel, includes steel wire transfer chain, aluminium pole transfer chain and aluminium package steel processing line, steel wire transfer chain and aluminium pole transfer chain level are arranged side by side, aluminium package steel processing line sets up on steel wire transfer chain right side and with the coaxial arrangement of steel wire transfer chain, and steel wire and aluminium pole are transported the aluminium package steel processing line by steel wire transfer chain and aluminium pole transfer chain respectively and are carried out the continuous cladding production of aluminium package steel, aluminium package steel processing line includes extruder, cooling device, calibrator, wheeled drive mechanism, buffer and admission machine, extruder, cooling device, calibrator, wheeled drive mechanism, buffer and admission machine are the straight line by the left hand right hand in proper order and arrange, the extruder is located the steel wire transfer chain end.
On this basis, the steel wire transfer chain includes steel wire paying out machine, buffer frame, steel wire guiding mechanism, a steel wire coalignment, No. two steel wire coalignment and induction heating device, steel wire paying out machine, buffer frame, steel wire guiding mechanism, a steel wire coalignment, No. two steel wire coalignment and induction heating device are the straight line in proper order by left to right and arrange, induction heating device is located the extruder left side.
On the basis, the steel wire conveying line further comprises a grinding and brushing cleaning machine, and the grinding and brushing cleaning machine is arranged between the first steel wire straightening device and the second steel wire straightening device.
On this basis, the aluminium pole transfer chain includes aluminium pole blowing frame, aluminium pole guider, aluminium pole coalignment, aluminium pole material feeding unit and an aluminium pole switching-over device, aluminium pole blowing frame, aluminium pole guider, aluminium pole coalignment, aluminium pole material feeding unit and an aluminium pole switching-over device are the straight line in proper order from left to right and arrange.
On this basis, the aluminium pole transfer chain still includes No. two aluminium pole switching-over devices, No. two aluminium pole switching-over devices set up between induction heating device and extruder.
On this basis, the aluminium pole transfer chain still includes washs the case, it sets up between aluminium pole coalignment and aluminium pole material feeding unit to wash the case.
On the basis, the height of the second aluminum rod reversing device is lower than that of the induction heating device.
On the basis, the aluminum-clad steel continuous coating production line further comprises a lubricating and hydraulic device and a power supply and control system, wherein the lubricating and hydraulic device and the power supply and control system are located on the side face of the aluminum-clad steel processing line, the lubricating and hydraulic device is connected with the extruder, and the power supply and control system is electrically connected with the steel wire conveying line, the aluminum rod conveying line and the aluminum-clad steel processing line.
On the basis, the working center heights of the steel wire guide mechanism, the first steel wire straightening device, the second steel wire straightening device, the induction heating device, the extruder, the cooling device, the diameter gauge and the wheel type traction mechanism are all on the same horizontal line.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model arranges the steel wire conveying line and the aluminum rod conveying line horizontally in parallel, arranges the aluminum-clad steel processing line on the right side of the steel wire conveying line and coaxially with the steel wire conveying line, and moves the steel wire and the aluminum rod from left to right for processing, has simple structure and is easy to realize;
the utility model discloses a set up the brush-grinding cleaning machine between a steel wire straightener and No. two steel wire straighteners, can rub and wash the steel wire surface, improved the steel wire cleanliness, also promoted the quality of aluminium-clad steel product simultaneously;
the utility model realizes the multi-time straightening of the steel wire by arranging the first steel wire straightening device and the second steel wire straightening device, so that the steel wire is always kept in a straight state before and after being heated, thereby being beneficial to improving the service performance of the aluminum-clad steel product;
the utility model discloses a set up the diameter gauge behind cooling device, can carry out the external diameter to the aluminium package steel product after the cooling and measure, in time judge whether extruder extrusion parameter needs the adjustment, be favorable to improving the yields.
Drawings
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic front view of the present invention;
in the figure: 11. the steel wire pay-off machine comprises a steel wire pay-off machine body 12, a buffer frame 13, a steel wire guide mechanism 14, a first steel wire straightening device 15, a grinding and brushing cleaning machine 16, a second steel wire straightening device 17, an induction heating device 21, an aluminum rod pay-off frame 22, an aluminum rod guide device 23, an aluminum rod straightening device 24, a cleaning box 25, an aluminum rod feeding device 26, a first aluminum rod reversing device 27, a second aluminum rod reversing device 31, an extruding machine 32, a lubricating and hydraulic device 33, a power supply and control system 34, a cooling device 35, a diameter measuring instrument 36, a wheel type traction mechanism 37, a buffer 38 and a wire rewinding machine.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
As shown in fig. 1-2, the present invention schematically shows an aluminum-clad steel continuous cladding production line.
The utility model discloses an aluminum-clad steel continuous cladding production line, as shown in figures 1 and 2, which comprises a steel wire conveying line, an aluminum rod conveying line and an aluminum-clad steel processing line, the steel wire conveying line and the aluminum rod conveying line are horizontally arranged in parallel, the aluminum-clad steel processing line is arranged on the right side of the steel wire conveying line and is coaxially arranged with the steel wire conveying line, the steel wire and the aluminum rod are respectively conveyed to the aluminum-clad steel processing line by the steel wire conveying line and the aluminum rod conveying line to carry out aluminum-clad steel continuous cladding production, the aluminum-clad steel processing line comprises an extruder 31, a cooling device 34, a diameter gauge 35, a wheel type traction mechanism 36, a buffer 37 and a take-up machine 38, the extruder 31, the cooling device 34, the diameter gauge 35, the wheel type traction mechanism 36, the buffer 37 and the take-up machine 38 are sequentially linearly arranged from left to right, and the extruder 31 is located at the tail end of the steel wire conveying line. The extruder 31 mainly comprises an extrusion wheel, an extrusion groove is formed in the extrusion wheel, and after the steel wire and the aluminum rod enter the extrusion wheel, an aluminum-clad steel wire is formed after extrusion in the extrusion groove. The cooling device 34 is cooled by water cooling, and is dried by a fan after the water cooling is finished; the diameter measuring instrument 35 adopts a laser diameter measuring instrument; the wheel type traction mechanism 36 mainly comprises two mutually-dragged wheels, the aluminum-clad steel wire passes through the traction wheels, the aluminum-clad steel wire is pressed by the traction wheels, and the traction wheels are driven to rotate by a motor, so that the function of dragging the aluminum-clad steel wire is achieved; the buffer 37 comprises 3 rollers, the rollers are sequentially and horizontally arranged, the aluminum-clad steel wires pass through the rollers to form a W or M structure, and the aluminum-clad steel wires are kept in a tensioned state by lifting or reducing the height of the middle roller; the wire-rewinding machine 38 winds the aluminum-clad steel wires by rotating the wire-rewinding wheel through the motor to complete packaging.
As the utility model discloses a preferred embodiment, the steel wire transfer chain includes steel wire paying out machine 11, buffer frame 12, steel wire guiding mechanism 13, a steel wire coalignment 14, No. two steel wire coalignment 16 and induction heating device 17, steel wire paying out machine 11, buffer frame 12, steel wire guiding mechanism 13, a steel wire coalignment 14, No. two steel wire coalignment 16 and induction heating device 17 are the straight line in proper order by left to right and arrange, induction heating device 17 is located extruder 31 left side. The steel wire paying-off machine 11 realizes paying-off by driving the electric wire wound by the steel wire to rotate by using a motor; the buffer frame 12 mainly comprises a roller and a cylinder, the upper surface of the roller supports a steel wire, the output end of the cylinder is connected with the roller, and the roller is pushed by the cylinder to move up and down so as to adjust the tightness degree of the steel wire in the conveying process; the first steel wire straightening device 14 and the second steel wire straightening device 16 achieve straightening functions through extrusion of a plurality of groups of rollers which are horizontally arranged.
As the preferred embodiment of the utility model, the steel wire transfer chain still includes brush cleaning machine 15, brush cleaning machine 15 sets up between a steel wire coalignment 14 and No. two steel wire coalignment 16. The scrub washer 15 accomplishes the cleaning function by the polishing wheel rotating.
As the utility model discloses an optimal implementation mode, the aluminium pole transfer chain includes aluminium pole blowing frame 21, aluminium pole guider 22, aluminium pole coalignment 23, aluminium pole material feeding unit 25 and an aluminium pole switching-over device 26, aluminium pole blowing frame 21, aluminium pole guider 22, aluminium pole coalignment 23, aluminium pole material feeding unit 25 and an aluminium pole switching-over device 26 are the straight line in proper order by left right side and arrange. Further, the aluminum rod conveying line further comprises a second aluminum rod reversing device 27, and the second aluminum rod reversing device 27 is arranged between the induction heating device 17 and the extruding machine 31. The first aluminum rod reversing device 26 and the second aluminum rod reversing device 27 are both provided with reversing wheels, and the aluminum rods are blocked by the reversing wheels and move for a certain angle along the circumference of the reversing wheels to realize reversing.
As the preferred embodiment of the utility model, the aluminium pole transfer chain still includes washs case 24, wash case 24 and set up between aluminium pole coalignment 23 and aluminium pole material feeding unit 25.
As a preferred embodiment of the present invention, the height of the second aluminum rod reversing device 27 is lower than that of the induction heating device 17. The design makes aluminium pole and steel wire can not take place the interference when carrying like this.
As a preferred embodiment of the present invention, the left side of the extruder 31 is further provided with a traction mechanism for providing traction force for the aluminum rod.
As the utility model discloses a preferred embodiment, the continuous cladding production line of aluminium package steel still includes lubricated and hydraulic means 32 and power and control system 33, lubricated and hydraulic means 32 and power and control system 33 are located the side of aluminium package steel processing line, lubricated and hydraulic means 32 is connected with extruder 31, power and control system 33 and steel wire transfer chain, aluminium pole transfer chain and the equal electricity of aluminium package steel processing line are connected.
As a preferred embodiment of the present invention, the height of the working center of the wire guiding mechanism 13, the first wire straightening device 14, the second wire straightening device 16, the induction heating device 17, the extruding machine 31, the cooling device 34, the diameter measuring instrument 35 and the wheel type traction mechanism 36 is on the same horizontal line.
The utility model discloses a theory of operation is:
a steel wire is placed on a steel wire paying-off machine 11, the steel wire sequentially passes through a buffer frame 12, a steel wire guide mechanism 13, a first steel wire straightening device 14 and a second steel wire straightening device 16, then is heated to a certain temperature by an induction heating device 17 and is sent into an extruder 31, meanwhile, an aluminum rod is placed on an aluminum rod placing frame 21, the aluminum rod passes through an aluminum rod guide device 22, an aluminum rod straightening device 23, a cleaning box 24 and an aluminum rod feeding device 25, and then enters the extruder 31 after being reversed by a first aluminum rod reversing device 26 and a second aluminum rod reversing device 27; the extruder 31 performs aluminum-clad steel cladding processing, then the processed aluminum-clad steel wires are sequentially cooled by the cooling device 34, subjected to diameter measurement by the diameter measuring instrument 35, drawn by the wheel type drawing mechanism 36 and buffered by the buffer 37, and finally wound up by the winding machine 38, so that the whole processing is completed.
While the foregoing specification illustrates and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims (9)

1. The utility model provides a continuous cladding production line of aluminium package steel which characterized in that: including steel wire transfer line, aluminium pole transfer chain and aluminium package steel processing line, steel wire transfer line and aluminium pole transfer chain level arrange side by side, aluminium package steel processing line sets up on steel wire transfer line right side and with the coaxial arrangement of steel wire transfer line, and steel wire and aluminium pole are transported to aluminium package steel processing line by steel wire transfer line and aluminium pole transfer chain respectively and are carried out the continuous cladding production of aluminium package steel, aluminium package steel processing line includes extruder (31), cooling device (34), calibrator (35), wheeled drive mechanism (36), buffer (37) and admission machine (38), extruder (31), cooling device (34), calibrator (35), wheeled drive mechanism (36), buffer (37) and admission machine (38) are the straight line by the left hand right side in proper order and arrange, extruder (31) are located steel wire transfer chain end.
2. The continuous cladding production line of aluminum-clad steel according to claim 1, characterized in that: the steel wire conveying line comprises a steel wire pay-off machine (11), a buffer frame (12), a steel wire guiding mechanism (13), a steel wire straightening device (14), a steel wire straightening device (16) and an induction heating device (17), wherein the steel wire pay-off machine (11), the buffer frame (12), the steel wire guiding mechanism (13), the steel wire straightening device (14), the steel wire straightening device (16) and the induction heating device (17) are sequentially arranged in a straight line from left to right, and the induction heating device (17) is located on the left side of an extruder (31).
3. The continuous cladding production line of aluminum-clad steel according to claim 2, characterized in that: the steel wire conveying line further comprises a grinding and brushing cleaning machine (15), wherein the grinding and brushing cleaning machine (15) is arranged between the first steel wire straightening device (14) and the second steel wire straightening device (16).
4. The continuous cladding production line of aluminum-clad steel according to claim 3, characterized in that: the aluminum rod conveying line comprises an aluminum rod feeding frame (21), an aluminum rod guiding device (22), an aluminum rod straightening device (23), an aluminum rod feeding device (25) and an aluminum rod reversing device (26), wherein the aluminum rod feeding frame (21), the aluminum rod guiding device (22), the aluminum rod straightening device (23), the aluminum rod feeding device (25) and the aluminum rod reversing device (26) are sequentially arranged in a straight line from left to right.
5. The continuous cladding production line of aluminum-clad steel according to claim 4, characterized in that: the aluminum rod conveying line further comprises a second aluminum rod reversing device (27), and the second aluminum rod reversing device (27) is arranged between the induction heating device (17) and the extruding machine (31).
6. The continuous cladding production line of aluminum-clad steel according to claim 5, characterized in that: the aluminum rod conveying line further comprises a cleaning box (24), and the cleaning box (24) is arranged between the aluminum rod straightening device (23) and the aluminum rod feeding device (25).
7. The continuous cladding production line of aluminum-clad steel according to claim 4, characterized in that: the height of the second aluminum rod reversing device (27) is lower than that of the induction heating device (17).
8. The continuous cladding production line of aluminum-clad steel according to claim 4, characterized in that: the continuous cladding production line of aluminium package steel still includes lubricated and hydraulic means (32) and power and control system (33), lubricated and hydraulic means (32) and power and control system (33) are located the side of aluminium package steel processing line, lubricated and hydraulic means (32) are connected with extruder (31), power and control system (33) are all connected with steel wire transfer chain, aluminium pole transfer chain and aluminium package steel processing line electricity.
9. The continuous cladding production line of aluminum-clad steel according to claim 4, characterized in that: the working center heights of the steel wire guide mechanism (13), the first steel wire straightening device (14), the second steel wire straightening device (16), the induction heating device (17), the extruder (31), the cooling device (34), the diameter gauge (35) and the wheel type traction mechanism (36) are all on the same horizontal line.
CN201920911912.2U 2019-06-18 2019-06-18 Continuous cladding production line of aluminium package steel Active CN210995855U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114944254A (en) * 2022-06-21 2022-08-26 嘉兴学院 Integrated high-strength aluminum-clad steel strand production cladding equipment and use method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114944254A (en) * 2022-06-21 2022-08-26 嘉兴学院 Integrated high-strength aluminum-clad steel strand production cladding equipment and use method
CN114944254B (en) * 2022-06-21 2022-11-11 嘉兴学院 Integrated high-strength aluminum-clad steel strand production cladding equipment and use method

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