CN210971726U - Automatic lamp tube wrapping wire - Google Patents
Automatic lamp tube wrapping wire Download PDFInfo
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- CN210971726U CN210971726U CN201921163934.1U CN201921163934U CN210971726U CN 210971726 U CN210971726 U CN 210971726U CN 201921163934 U CN201921163934 U CN 201921163934U CN 210971726 U CN210971726 U CN 210971726U
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Abstract
The utility model relates to an automatic baling line of fluorescent tube aims at solving current fluorescent tube packagine machine and exists: the detection device has low detection efficiency and can not effectively eliminate unqualified parts, and comprises a five-axis linear stacker crane and a special packaging mechanism, wherein an output belt line is arranged between the five-axis linear stacker crane and the special packaging mechanism, the special packaging mechanism is provided with a film winding mechanism, the feeding end of the special packaging mechanism is provided with a material receiving and stacking mechanism, a horizontal conveyor belt is arranged above the material receiving and stacking mechanism, and the feeding end of the horizontal conveyor belt is provided with a turning plate eliminating mechanism; the lamp tube automatic packing wire adopts visual detection, and has high detection precision and high detection efficiency; an air cylinder turning plate type removing mechanism is adopted to rapidly remove unqualified parts; servo control is adopted to move left and right and move up and down, so that material distribution is uniform, and uniform material stacking and small impact are ensured; the whole-course mechanical operation is adopted, and manual operation is not needed, so that the effects of saving time and labor and improving the working effect are achieved.
Description
Technical Field
The utility model relates to a fluorescent tube baling equipment technical field, concretely relates to automatic baling line of fluorescent tube.
Background
The lamp tube is a new thought, and is a lamp for guiding, and the existing lamp tube mostly adopts an Ultraviolet lamp tube, which is called a UV lamp tube for short, wherein Ultraviolet rays are called Ultraviolet for short. According to different wave bands, the UV-A, the UV-B and the UV-C respectively have different purposes. The low-voltage ultraviolet lamp tube, namely the germicidal lamp, is mainly used for sterilization, and the UV-B is also mainly used for ultraviolet inspection, medical treatment and the like.
No. is CN 208882180U's patent, a L ED fluorescent tube full-automatic packaging line fluorescent tube automatic packaging machine is disclosed, this L ED fluorescent tube full-automatic packaging line fluorescent tube automatic packaging machine, when automatic packaging machine used, the whole line only needed a small part of personnel to carry out the material loading to loading attachment, packing box cardboard as above, the packing box cardboard, the fluorescent tube, foam cushion and the whole line are monitored and the packing box that the pile sign indicating number was accomplished is put in storage, fluorescent tube packing efficiency has greatly been improved, packing manufacturing cost has been reduced.
However, the existing automatic packaging machine for the lamp tube has the following defects:
1. manual operation is needed, so that time and labor are consumed, and the working efficiency is reduced due to the subjective reason of manpower;
2. when an instrument is adopted for detection, the precision is low and the efficiency is low;
3. the rejection of the unqualified parts cannot be realized quickly, so that the number of times of shutdown maintenance is increased.
Therefore, the utility model discloses in, put forward the automatic baling line of fluorescent tube.
Disclosure of Invention
(1) Technical problem to be solved
The utility model aims to overcome the not enough of prior art, adapt to reality needs, provide the automatic baling line of fluorescent tube to solve current fluorescent tube packagine machine existence: the detection efficiency is low and the unqualified parts can not be effectively eliminated.
(2) Technical scheme
In order to realize the utility model discloses a purpose, the utility model discloses the technical scheme who adopts does:
the automatic lamp tube packing line comprises a five-axis linear stacker crane and a special packing mechanism, wherein an output belt line is arranged between the five-axis linear stacker crane and the special packing mechanism, a film winding mechanism is arranged on the special packing mechanism, a material receiving and stacking mechanism is arranged at the feed end of the special packing mechanism, a horizontal conveyor belt is arranged above the material receiving and stacking mechanism, the material receiving and stacking mechanism is matched with the automatic lamp tube packing line, a turning plate removing mechanism is arranged at the feed end of the horizontal conveyor belt, a lifting chain plate line is obliquely arranged at one end, away from the horizontal conveyor belt, of the turning plate removing mechanism, a visual detector is arranged on the side wall of the lifting chain plate line, and the turning plate removing mechanism, the visual detector, the lifting chain plate line and the horizontal conveyor belt are all arranged on a supporting frame;
the five-axis linear stacker crane comprises a first rack, wherein an X axis is arranged on a rod body of the first rack, a Y axis is arranged between frames on the first rack, the lower end of the Y axis is provided with a Z axis, a first rotating shaft is arranged on the Z axis through a first rotating cylinder, a function board is arranged at the lower end of the Z axis, a clamping cylinder, a second rotating shaft, a bottom board touch switch and a bag pushing cylinder are arranged at the front end of the function board, and the bag pushing cylinder is arranged at the front end of the function board;
the special packaging mechanism comprises a paper absorbing rotary motor, a paper absorbing cylinder and a horizontal moving mechanism, wherein the paper absorbing rotary motor, the paper absorbing cylinder and the horizontal moving mechanism are arranged at the upper end of the second rack, the paper absorbing rotary motor is meshed with a rotary gear through a rotating part, the rotary gear is arranged on a mechanical frame, one end, away from the paper absorbing rotary motor, of the rotary gear is rotatably provided with a film winding shaft with damping, a feeding mechanism and a cutting cylinder, the free end of the paper absorbing cylinder is provided with a sucker, the sucker is communicated with a vacuum generator, and the horizontal moving mechanism is connected with a side ejection cylinder;
the material receiving and stacking mechanism comprises a servo horizontal reciprocating mechanism, a servo up-down reciprocating mechanism, an alignment cylinder and a translation mechanism, wherein the servo horizontal reciprocating mechanism and the servo up-down reciprocating mechanism are arranged on the upper end surface of the mechanical frame;
twine membrane mechanism including compressing tightly cylinder, pressure spring and twining the membrane ring, pressure spring is connected with the output that compresses tightly the cylinder, twine the setting of membrane ring on rotatory gear, compress tightly the cylinder setting on mechanical frame.
Further, the inclination angle of the lift link line is set between 30 ° and 80 °.
Further, the vision detector is provided with two, and two vision detectors are set up about the lifting chain plate line symmetry.
Further, the damping film winding shaft is rotatably arranged on the rotating gear.
Furthermore, the turning plate rejecting mechanism comprises a rejecting rotary cylinder and a rejecting swing rod, the rejecting rotary cylinder is arranged on the side wall of the mechanical frame, and the rejecting rotary cylinder is provided with the rejecting swing rod through a rotating piece.
Furthermore, two sides of the lifting chain plate line are provided with first flanges, and the first flanges are arranged on the supporting frame.
Furthermore, the front end and the rear end of the material receiving and stacking mechanism are provided with second flanges, and the two second flanges are symmetrically arranged.
Further, the height of the rear stop lever of the stacking mechanism is larger than the stacking height of 11 materials.
Furthermore, a rubber sleeve is sleeved outside the rejecting swing rod.
Further, the lower end of the rejection swinging rod is provided with a round head structure.
(3) Has the advantages that:
1. the lamp tube automatic packing wire adopts visual detection, and has high detection precision and high detection efficiency;
2. the automatic packing line of the lamp tube adopts a cylinder turning plate type eliminating mechanism to quickly eliminate unqualified parts;
3. the automatic packing line of the lamp tube adopts servo control to move left and right and move up and down, so as to evenly distribute materials, ensure even material stacking and small impact force, reduce the product reject ratio caused by impact and improve the production efficiency;
4. the lamp tube automatic packing wire adopts a lifting translation mechanism to quickly remove piled materials;
5. the automatic wrapping wire of the lamp tube is completed by adopting a special packing machine and sucking the paper sheet, wrapping the end part and winding the film at one time;
6. the automatic packing line of the lamp tube adopts a special five-axis linear manipulator and a special material pushing device to realize stable and close material stacking;
7. the automatic packing wire of this fluorescent tube adopts whole mechanized operation, need not manual operation to reach labour saving and time saving and improve the effect of working effect.
Drawings
FIG. 1 is a schematic front view of the automatic envelope curve of the lamp tube;
FIG. 2 is a schematic side view of the automatic envelope curve of the lamp tube;
FIG. 3 is a schematic top view of the automatic enveloping line of the lamp tube;
FIG. 4 is an enlarged schematic view of the structure A in the automatic envelope curve of the lamp tube;
FIG. 5 is an enlarged view of the structure B of the automatic enveloping line for the lamp.
The reference numbers are as follows:
the device comprises a five-axis linear stacker crane 1, a first rack 11, an X axis 12, a Y axis 13, a Z axis 14, a first rotating shaft 15, a material clamping cylinder 16, a second rotating shaft 17, a bottom plate touch switch 18, a function plate 19, a supporting frame 2, a special packaging mechanism 3, a second rack 31, a paper absorbing leather rotating motor 32, a rotating gear 33, a damping film winding shaft 34, a feeding mechanism 35, a cutting cylinder 36, a paper absorbing leather cylinder 37, a suction cup 38, a horizontal moving mechanism 39, a side ejection cylinder 310, a material receiving stacking mechanism 4, a servo horizontal reciprocating mechanism 41, a servo vertical reciprocating mechanism 42, an alignment cylinder 43, a translation mechanism 44, a stacking mechanism rear stop lever 45, a turning plate rejection mechanism 5, a rejection rotating cylinder 51, a rejection swinging lever 52, a visual detector 6, a lamp tube automatic stacking line 7, a lifting chain plate line 8, a horizontal conveying belt 9 and a film winding mechanism 10.
Detailed Description
The invention will be further described with reference to the following figures 1-5 and examples:
an automatic lamp tube packing line comprises a five-axis linear stacker crane 1 and a special packing mechanism 3, wherein an output belt line is arranged between the five-axis linear stacker crane 1 and the special packing mechanism 3, a film winding mechanism 10 is arranged on the special packing mechanism 3, a material receiving and stacking mechanism 4 is arranged at the feed end of the special packing mechanism 3, a horizontal conveyor belt 9 is arranged above the material receiving and stacking mechanism 4, the material receiving and stacking mechanism 4 is matched with the automatic lamp tube packing line 7, a turning plate removing mechanism 5 is arranged at the feeding end of the horizontal conveyor belt 9, a lifting chain plate line 8 is obliquely arranged at one end, away from the horizontal conveyor belt 9, of the turning plate removing mechanism 5, a visual detector 6 is arranged on the side wall of the lifting chain plate line 8, and the turning plate removing mechanism 5, the visual detector 6, the lifting chain plate line 8 and the horizontal conveyor belt 9 are all arranged on a supporting frame 2; the five-axis linear stacker crane 1 comprises a first rack 11, a rod body of the first rack 11 is provided with an X axis 12, a Y axis 13 is arranged between frames on the first rack 11, the lower end of the Y axis 13 is provided with a Z axis 14, the Z axis 14 is provided with a first rotating shaft 15 through a first rotating cylinder, the lower end of the Z axis 14 is provided with a function board 19, the front end of the function board 19 is provided with a clamping cylinder 16, a second rotating shaft 17, a bottom board touch switch 18 and a bag pushing cylinder, and the bag pushing cylinder is arranged at the front end of the function board 19; the special packaging mechanism 3 comprises a paper absorption rotating motor 32, a paper absorption air cylinder 37 and a horizontal moving mechanism 39, wherein the paper absorption rotating motor 32, the paper absorption air cylinder 37 and the horizontal moving mechanism 39 are arranged at the upper end of the second frame 31, the paper absorption rotating motor 32 is meshed with a rotating gear 33 through a rotating part, the rotating gear 33 is arranged on a mechanical frame, one end, far away from the paper absorption rotating motor 32, of the rotating gear 33 is rotatably provided with a film winding shaft 34 with damping, a feeding mechanism 35 and a cutting air cylinder 36, the free end of the paper absorption air cylinder 37 is provided with a suction cup 38, the suction cup 38 is communicated with a vacuum generator, and the horizontal moving mechanism 39 is connected with a side ejection air cylinder 310; the material receiving and stacking mechanism 4 comprises a servo horizontal reciprocating mechanism 41, a servo up-down reciprocating mechanism 42, an alignment cylinder 43 and a translation mechanism 44, wherein the servo horizontal reciprocating mechanism 41 and the servo up-down reciprocating mechanism 42 are arranged on the upper end surface of the mechanical frame, the alignment cylinder 43 is arranged on the side wall of the mechanical frame, the alignment cylinder 43 is connected with the translation mechanism 44, the translation mechanism 44 is hinged with a stacking mechanism rear stop lever 45, and the stacking mechanism rear stop lever 45 is rotatably arranged on the mechanical frame; the film winding mechanism 10 comprises a pressing cylinder, a pressing spring and a film winding ring, wherein the pressing spring is connected with the output end of the pressing cylinder, the film winding ring is arranged on the rotating gear 33, and the pressing cylinder is arranged on the mechanical frame.
In this embodiment, the working principle is specifically as follows:
the material moves to the lifting chain plate line 8 and is lifted through the lifting chain plate line 8, the lifted material is detected (damaged and removed) at two ends through the visual detector 6, when the material is detected to be normal, the material is conveyed to the material receiving and stacking mechanism 4 by the horizontal conveyor belt 9 for stacking, when 100 materials are stacked, the side ejection cylinder 310 moves upwards to connect the material to the horizontal moving mechanism 39, at the moment, the rear stop lever 45 of the stacking mechanism rotates to be horizontal under the action of the translation mechanism 44 and the alignment cylinder 43, the horizontal moving mechanism 39 moves the stacked material to the special packing mechanism 3, the rear stop lever 45 of the stacking mechanism resets under the action of the translation mechanism 44 and the alignment cylinder 43 to continue to receive the material, in the special packing mechanism 3, the paper absorbing rotary motor 32 rotates downwards and drives the sucker 38 to press the paper through the paper absorbing cylinder 37, and simultaneously, the vacuum generator works to suck the paper, at the moment, the paper suction cylinder 37 and the paper suction rotary motor 32 reset, then the reset paper suction cylinder 37 extends out again to press the paper at two ends of the material stack, at the moment, the side ejection cylinder 310 starts to work, the vacuum generator is closed, so that the 4 side surfaces of the paper are attached to the side surfaces of the material stack, at the moment, a pressing wheel spring of the film winding mechanism presses the end parts of the wound film at two ends of the material, the film winding ring rotates and winds for 1 circle, after the completion, the paper suction mechanism resets, the film winding ring continues to rotate for 1 circle, the pressing cylinder loosens, the cutting cylinder 36 cuts off the work, and the cut-off wrapping material is naturally vertical, at the moment, the side ejection cylinder 310 descends to place the wrapped material on an output belt line for transmission, a five-axis manipulator on the linear stacking machine 1 rotates the material from the belt line, rotates to a vertical translation position to a set position, when the lower end of the material is conveyed to the bottom plate touch switch 18, the bag pushing cylinder works to push the material to the designated position of the first frame 11 to complete packaging.
In this embodiment, two sides of the lifting chain plate line 8 are provided with first flanges, and the first flanges are arranged on the supporting frame 2, so as to position two sides of the material.
In this embodiment, the front and back ends of the material receiving and stacking mechanism 4 are provided with second flanges, and the two second flanges are symmetrically arranged, so that the two ends of the material are aligned.
In this embodiment, at lifting chain plate line 8 during operation, in order to guarantee that lifting chain plate line 8 can realize energy-conserving effect, can carry out the material again and convey, the inclination setting that will promote chain plate line 8 is between 30 to 80.
In this embodiment, the flap removing mechanism 5 is provided for removing unqualified materials.
In this embodiment, when the visual inspection instrument 6 detects, in order to realize the detection of the two ends of the glass, the visual inspection instruments 6 are provided with two, and the two visual inspection instruments 6 are symmetrically arranged about the lifting chain plate line 8.
In this embodiment, the damping film winding shaft 34 is rotatably disposed on the rotary gear 33, thereby ensuring smooth film winding.
In this embodiment, the height of the rear stop lever 45 of the stacking mechanism is greater than the stacking height of 11 materials, so that the scattering of the materials can be avoided.
In this embodiment, reject swinging arms 52 overcoat and be equipped with the rubber sleeve, the lower extreme of rejecting swinging arms 52 is provided with the button head structure, when rejecting swinging arms 52 and reject unqualified fluorescent tube, in order to avoid causing the cracked of fluorescent tube, consequently set up the rubber sleeve, simultaneously, reject the setting of swinging arms 52 lower extreme button head structure, can guarantee the accuracy that the fluorescent tube was rejected.
In the equipment, all the related cylinders and motors are electrically connected with an external power supply through leads respectively, and the external power supply adopts the standards of 380V and 50 Hz.
The lifting chain plate line 8 adopts a B1200 model.
The model of the vision detector 6 adopts JCZ-680.
The utility model discloses beneficial effect:
1. the lamp tube automatic packing wire adopts visual detection, and has high detection precision and high detection efficiency;
2. the automatic packing line of the lamp tube adopts a cylinder turning plate type eliminating mechanism to quickly eliminate unqualified parts;
3. the automatic packing line of the lamp tube adopts servo control to move left and right and move up and down, so as to evenly distribute materials, ensure even material stacking and small impact force, reduce the product reject ratio caused by impact and improve the production efficiency;
4. the lamp tube automatic packing wire adopts a lifting translation mechanism to quickly remove piled materials;
5. the automatic wrapping wire of the lamp tube is completed by adopting a special packing machine and sucking the paper sheet, wrapping the end part and winding the film at one time;
6. the automatic packing line of the lamp tube adopts a special five-axis linear manipulator and a special material pushing device to realize stable and close material stacking;
7. the automatic packing wire of this fluorescent tube adopts whole mechanized operation, need not manual operation to reach labour saving and time saving and improve the effect of working effect.
The embodiment of the present invention discloses a preferred embodiment, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention according to the above embodiment, and make different extensions and changes, but do not depart from the spirit of the present invention, all of which are within the protection scope of the present invention.
Claims (10)
1. An automatic lamp tube packing line comprises a five-axis linear stacker crane (1) and a special packing mechanism (3), and is characterized in that an output belt line is arranged between the five-axis linear stacker crane (1) and the special packing mechanism (3), a film winding mechanism (10) is arranged on the special packing mechanism (3), a material receiving and stacking mechanism (4) is arranged at the feed end of the special packing mechanism (3), a horizontal conveyor belt (9) is arranged above the material receiving and stacking mechanism (4), the material receiving and stacking mechanism (4) is matched with the automatic lamp tube packing line (7), a turning plate rejecting mechanism (5) is arranged at the feed end of the horizontal conveyor belt (9), a lifting chain plate line (8) is obliquely arranged at one end, far away from the horizontal conveyor belt (9), of the turning plate rejecting mechanism (5), a visual detector (6) is arranged on the side wall of the lifting chain plate line (8), the turning plate removing mechanism (5), the visual detector (6), the lifting chain plate line (8) and the horizontal conveying belt (9) are all arranged on the supporting frame (2);
the five-axis linear stacker crane (1) comprises a first rack (11), wherein an X shaft (12) is arranged on a rod body of the first rack (11), a Y shaft (13) is arranged between upper frames of the first rack (11), the lower end of the Y shaft (13) is arranged on a Z shaft (14), a first rotating shaft (15) is arranged on the Z shaft (14) through a first rotating cylinder, a function board (19) is arranged at the lower end of the Z shaft (14), a clamping cylinder (16), a second rotating shaft (17), a bottom board touch switch (18) and a bag pushing cylinder are arranged at the front end of the function board (19);
the special packaging mechanism (3) comprises a paper absorption leather rotating motor (32), a paper absorption leather cylinder (37) and a horizontal moving mechanism (39), the paper absorption leather rotating motor (32), the paper absorption leather cylinder (37) and the horizontal moving mechanism (39) are arranged at the upper end of the second rack (31), the paper absorption leather rotating motor (32) is meshed with a rotating gear (33) through a rotating piece, the rotating gear (33) is arranged on a mechanical frame, one end, far away from the paper absorption leather rotating motor (32), of the rotating gear (33) is rotatably provided with a film winding shaft (34) with damping, a feeding mechanism (35) and a cutting cylinder (36), the free end of the paper absorption leather cylinder (37) is provided with a suction cup (38), the suction cup (38) is communicated with a vacuum generator, and the horizontal moving mechanism (39) is connected with a side ejection cylinder (310);
the material receiving and stacking mechanism (4) comprises a servo horizontal reciprocating mechanism (41), a servo up-down reciprocating mechanism (42), an alignment cylinder (43) and a translation mechanism (44), wherein the servo horizontal reciprocating mechanism (41) and the servo up-down reciprocating mechanism (42) are arranged on the upper end surface of a mechanical frame, the alignment cylinder (43) is arranged on the side wall of the mechanical frame, the alignment cylinder (43) is connected with the translation mechanism (44), the translation mechanism (44) is hinged with a stacking mechanism rear stop lever (45), and the stacking mechanism rear stop lever (45) is rotatably arranged on the mechanical frame;
twine membrane mechanism (10) including compressing tightly cylinder, pressure spring and twine the membrane ring, pressure spring is connected with the output that compresses tightly the cylinder, twine the membrane ring setting on rotary gear (33), compress tightly the cylinder setting on mechanical frame.
2. The automatic lamp tube enveloping line of claim 1, wherein: the angle of inclination of the lifting link plate line (8) is set between 30 DEG and 80 deg.
3. The automatic lamp tube enveloping line of claim 1, wherein: the two visual detectors (6) are arranged, and the two visual detectors (6) are symmetrically arranged relative to the lifting chain plate line (8).
4. The automatic lamp tube enveloping line of claim 1, wherein: the damping film winding shaft (34) is rotatably arranged on the rotating gear (33).
5. The automatic lamp tube enveloping line of claim 1, wherein: the flap removing mechanism (5) comprises a removing rotary cylinder (51) and a removing swing rod (52), the removing rotary cylinder (51) is arranged on the side wall of the mechanical frame, and the removing rotary cylinder (51) is provided with the removing swing rod (52) through a rotating piece.
6. The automatic lamp tube enveloping line of claim 1, wherein: two sides of the lifting chain plate line (8) are provided with first flanges, and the first flanges are arranged on the supporting frame (2).
7. The automatic lamp tube enveloping line of claim 1, wherein: the front end and the rear end of the material receiving and stacking mechanism (4) are respectively provided with a second retaining edge, and the two second retaining edges are symmetrically arranged.
8. The automatic lamp tube enveloping line of claim 1, wherein: the height of the rear stop lever (45) of the stacking mechanism is greater than the stacking height of 11 materials.
9. The automatic lamp tube enveloping line of claim 5, wherein: a rubber sleeve is sleeved outside the rejecting swing rod (52).
10. The automatic lamp tube enveloping line of claim 5, wherein: the lower end of the removing swing rod (52) is provided with a round head structure.
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CN201921163934.1U CN210971726U (en) | 2019-07-23 | 2019-07-23 | Automatic lamp tube wrapping wire |
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CN201921163934.1U CN210971726U (en) | 2019-07-23 | 2019-07-23 | Automatic lamp tube wrapping wire |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110254816A (en) * | 2019-07-23 | 2019-09-20 | 佛山市和为上自动化包装设备有限公司 | Fluorescent tube automatic packaging line |
CN114671078A (en) * | 2022-05-11 | 2022-06-28 | 江苏泗阳协力轻工机械有限公司 | Vertical type tube drawing packaging machine |
-
2019
- 2019-07-23 CN CN201921163934.1U patent/CN210971726U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110254816A (en) * | 2019-07-23 | 2019-09-20 | 佛山市和为上自动化包装设备有限公司 | Fluorescent tube automatic packaging line |
CN110254816B (en) * | 2019-07-23 | 2024-01-12 | 佛山市和为上自动化包装设备有限公司 | Automatic wrapping wire for lamp tube |
CN114671078A (en) * | 2022-05-11 | 2022-06-28 | 江苏泗阳协力轻工机械有限公司 | Vertical type tube drawing packaging machine |
CN114671078B (en) * | 2022-05-11 | 2024-03-29 | 江苏泗阳协力轻工机械有限公司 | Vertical glass tube packaging machine |
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