CN210924187U - Full-automatic line resistance welding LED exposure machine equipment - Google Patents

Full-automatic line resistance welding LED exposure machine equipment Download PDF

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Publication number
CN210924187U
CN210924187U CN201922323348.5U CN201922323348U CN210924187U CN 210924187 U CN210924187 U CN 210924187U CN 201922323348 U CN201922323348 U CN 201922323348U CN 210924187 U CN210924187 U CN 210924187U
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exposure
feeding
discharging
bearing mechanism
pcb
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CN201922323348.5U
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Chinese (zh)
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张方德
谢桂平
杨杉
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Zhejiang Eurovision Television Technology Co ltd
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Zhejiang Eurovision Television Technology Co ltd
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Abstract

The utility model relates to a full-automatic line hinders and welds LED exposure machine equipment, it includes: a first feed carrying mechanism; at least two sets of first exposure mechanisms; a first discharge carrying mechanism; a panel turnover mechanism; a second feed carrying mechanism; at least two sets of second exposure mechanisms; a second discharge carrying mechanism; a first guide rail; a second guide rail; a first feeding manipulator; a first discharging manipulator; a second feeding manipulator; a second discharging manipulator; the first feeding bearing mechanism, the feeding position of the first exposure mechanism, the first discharging bearing mechanism, the plate turning mechanism, the second feeding bearing mechanism, the feeding position of the second exposure mechanism and the second discharging bearing mechanism are sequentially connected to form a connecting line type production line. Utilize setting up side by side of many exposure mechanisms, through the station wheel of manipulator and panel turnover mechanism control PCB board, make full use of exposure time and material loading, ejection of compact time of exposure mechanism has saved the time that the PCB board waited for the exposure of preceding PCB board, realizes the high efficiency exposure.

Description

Full-automatic line resistance welding LED exposure machine equipment
Technical Field
The utility model belongs to the exposure field mainly is applied to PCB production field, concretely relates to full-automatic line hinders and welds LED exposure machine equipment.
Background
Pcb (printed Circuit board), which is called printed Circuit board in chinese, is an important electronic component, is a support for electronic components, and is a carrier for electrical connection of electronic components. Its development has been over 100 years old; the design of the method is mainly layout design; the circuit board has the main advantages of greatly reducing errors of wiring and assembly, and improving the automation level and the production labor rate. The PCB needs to be processed on two sides during processing, and the PCB needs to be subjected to feeding, front exposure, overturning, back exposure and discharging.
Most of the existing PCB exposure production lines adopt two exposure machines to form a connecting line, but the exposure machines can only expose one PCB once; in addition, when a PCB is exposed in the exposure machine, another PCB is often required to be exposed in the previous PCB and taken out of the exposure machine, and another PCB can be put into the exposure machine for exposure, so that the transmission efficiency of the PCB is low, and the PCB is required to wait for many times, so that the production rate of the exposure machine is low, and high-efficiency production cannot be realized.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a full-automatic line hinders and welds LED exposure machine equipment.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a full-automatic wiring hinders and welds LED exposure machine equipment, it includes:
the first feeding bearing mechanism is used for bearing the PCB to be exposed;
at least two groups of first exposure mechanisms which are arranged side by side and used for exposing one surface of the PCB;
the first discharging bearing mechanism is used for bearing the PCB subjected to the first-side exposure;
the turnover mechanism is used for turning over the PCB with one exposed surface;
the second feeding bearing mechanism is used for bearing the PCB which is turned over;
at least two groups of second exposure mechanisms which are arranged side by side and used for exposing the other surface of the PCB;
the second discharging bearing mechanism is used for bearing the PCB which is exposed;
the first guide rail extends from the first feeding bearing mechanism to the first discharging bearing mechanism;
the second guide rail extends from the second feeding bearing mechanism to the second discharging bearing mechanism;
the first feeding mechanical arm is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first feeding bearing mechanism and a second position arranged above the feeding position of the first exposure mechanism;
the first discharging manipulator is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first discharging bearing mechanism and a second position arranged above the material loading position of the first exposure mechanism;
the second feeding mechanical arm is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second feeding bearing mechanism and a second position arranged above the feeding position of the second exposure mechanism;
the second discharging manipulator is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second discharging bearing mechanism and a second position arranged above the material loading position of the second exposure mechanism;
the first feeding bearing mechanism, the feeding position of the first exposure mechanism, the first discharging bearing mechanism, the plate turning mechanism, the second feeding bearing mechanism, the feeding position of the second exposure mechanism and the second discharging bearing mechanism are sequentially connected to form a connecting line type production line.
The first exposure mechanism or the second exposure mechanism is provided with a glass frame for placing a film, and the glass frame can be arranged on the frame of the first exposure mechanism or the second exposure mechanism in a sliding manner.
The symmetry is equipped with the slide in the frame, the glass frame sets up in the slide, the end of glass frame is equipped with the stopper, the stopper upper end is equipped with the circular arc groove, the front end of frame is equipped with extends the slide, it sets up with the slide coaxial line to extend the slide, the front end that extends the slide sets up with the frame is articulated, it is equipped with the pivot with circular arc groove looks adaptation to extend the slide.
And a floating mechanism is arranged between the slideway and the rack.
The first feeding bearing mechanism, the first discharging bearing mechanism, the second feeding bearing mechanism and the second discharging bearing mechanism are respectively provided with a supporting seat, a plurality of rolling shafts distributed on the supporting seat, a limiting mechanism arranged at an outlet and a lifting mechanism used for lifting a PCB arranged on the rolling shafts.
The roller is provided with a plurality of rollers, the rollers on adjacent rollers are arranged in a staggered manner, the lifting mechanism comprises a lifting mechanism and a lifting plate in linkage fit with the lifting mechanism, and the lifting plate is provided with a wheel groove matched with the rollers.
Clapper mechanisms are arranged on two sides of the rolling shaft.
The first feeding mechanical arm and the first discharging mechanical arm are respectively provided with a first sliding seat matched with the first guide rail in a sliding manner, a connecting piece arranged on the first sliding seat and a first sucking disc group connected with the first connecting piece; the second feeding mechanical arm and the second discharging mechanical arm are respectively provided with a second sliding seat matched with the second guide rail in a sliding manner, a connecting piece arranged on the second sliding seat and a second sucker group connected with the second connecting piece.
And a sucking disc space adjusting mechanism is arranged between the first sucking disc group and the first connecting piece or between the second sucking disc group and the second connecting piece.
The panel turnover mechanism comprises support frames, a clamping shaft group and a rotating motor, wherein the clamping shaft group is hinged between the support frames, and the rotating motor is used for driving the clamping shaft group to rotate.
The utility model has the advantages that: utilize setting up side by side of many exposure mechanisms, through the station wheel of manipulator and panel turnover mechanism control PCB board, the exposure time and material loading, ejection of compact time of make full use of exposure mechanism have saved the time that the PCB board waited for the exposure of preceding PCB board, realize the high efficiency exposure, very big improvement the production efficiency of PCB board.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a schematic structural view of an exposure mechanism (a first exposure mechanism or a second exposure mechanism) according to the present invention.
Fig. 3 is a schematic structural view of the glass frame and the frame of the present invention.
Fig. 4 is a front view of the glass frame and the frame of the present invention.
Fig. 5 is a schematic structural diagram of a carrying mechanism (a first feeding carrying mechanism, a first discharging carrying mechanism, a second feeding carrying mechanism or a second discharging carrying mechanism) according to the present invention.
Fig. 6 is a schematic structural diagram of another angle of the carrying mechanism (the first feeding carrying mechanism, the first discharging carrying mechanism, the second feeding carrying mechanism or the second discharging carrying mechanism) according to the present invention.
Fig. 7 is a schematic cross-sectional view of a carrying mechanism (a first feeding carrying mechanism, a first discharging carrying mechanism, a second feeding carrying mechanism or a second discharging carrying mechanism) according to the present invention.
Fig. 8 is a schematic structural diagram of a manipulator (a first feeding manipulator, a first discharging manipulator, a second feeding manipulator or a first and second discharging manipulator) according to the present invention.
Fig. 9 is a schematic structural diagram of the flap mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, descriptions in the present application as to "first", "second", and the like are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in the figure, the utility model provides a full-automatic line hinders and welds LED exposure machine equipment, it includes:
the first feeding and bearing mechanism 1 is used for bearing a PCB to be exposed;
at least two groups of first exposure mechanisms 2 which are arranged side by side and used for exposing one surface of the PCB;
the first discharging bearing mechanism 3 is used for bearing the PCB subjected to the first-side exposure;
the turnover mechanism 4 is used for turning over the PCB with one exposed surface;
a second feeding bearing mechanism 5 for bearing the PCB board which is turned over
At least two groups of second exposure mechanisms 6 which are arranged side by side and used for exposing the other surface of the PCB;
the second discharging and bearing mechanism 7 is used for bearing the PCB which is exposed;
the first guide rail 9 extends from the first feeding bearing mechanism to the first discharging bearing mechanism;
a second guide rail 12 extending from the second feeding bearing mechanism to the second discharging bearing mechanism;
the first feeding mechanical arm 8 is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first feeding bearing mechanism and a second position arranged above the feeding position of the first exposure mechanism;
the first discharging mechanical arm 10 is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first discharging bearing mechanism and a second position arranged above the feeding position of the first exposure mechanism;
the second feeding mechanical arm 11 is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second feeding bearing mechanism and a second position arranged above the feeding position of the second exposure mechanism;
the second discharging manipulator 13 is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second discharging bearing mechanism and a second position arranged above the loading position of the second exposure mechanism;
the first feeding bearing mechanism, the feeding position of the first exposure mechanism, the first discharging bearing mechanism, the plate turning mechanism, the second feeding bearing mechanism, the feeding position of the second exposure mechanism and the second discharging bearing mechanism are sequentially connected to form a connecting line type production line.
The feeding positions of the first feeding bearing mechanism and the first exposure mechanism, the first discharging bearing mechanism, the plate turning mechanism, the second feeding bearing mechanism and the second exposure mechanism and the second discharging bearing mechanism are on the same axis, so that the PCB can be conveyed along the axis of the mechanisms in sequence and finally conveyed to the second discharging bearing mechanism to show that exposure is completed.
Wherein be equipped with the exposure mesa 15 of liftable in the frame, the slip direction of this exposure mesa sets up for first guide rail or second guide rail are perpendicular, the exposure mesa has material loading level and exposure position promptly, through the switching of two positions, realize the transport and the exposure mutual independence of PCB board, the setting side by side of two sets of exposure mechanisms at least simultaneously, can guarantee, the manipulator can carry out the transport of two boards in proper order, the exposure mutual independence of two PCB boards adopts independent light source, can not produce latency between the two promptly.
The first exposure mechanism or the second exposure mechanism is provided with a glass frame for placing a film, the glass frame 16 is used for placing the film, and the film needs to be replaced when different PCB boards are exposed, so that the glass frame can be arranged on the frame of the first exposure mechanism or the second exposure mechanism in a sliding mode. And pulling the glass frame out of the exposure position and placing the glass frame at the loading position in a sliding mode.
The glass frame sliding device is characterized in that slide ways 17 are symmetrically arranged on the rack 14 and are composed of a plurality of guide wheels, the guide wheels are divided into an upper group and a lower group, a glass frame can conveniently slide in the slide ways through the slide ways formed between the guide wheels, the glass frame 16 is arranged in the slide ways, the tail end of the glass frame is provided with a limiting block 19, the upper end of the limiting block is provided with an arc groove 20, the limiting block and the slide ways are arranged in a non-coaxial mode, namely the limiting block and the slide ways are arranged in a parallel mode but in a non-coaxial mode, so that the limiting block cannot interfere with the slide ways when the glass frame slides, the front end of the rack is provided with an extension slide way 21, the extension slide way 21 and the slide ways are arranged in a coaxial mode, the glass frame can be enabled to be transited into the extension slide ways, the front end of the extension slide way is hinged, because the inclined plane setting of stopper front end can bring the pivot into the circular arc inslot, as the glass frame for the rotation axis of extending the slide, owing to be equipped with rotation axis 23 between the front end of extending the slide and the frame in addition, when upset glass frame promptly, the glass frame drives and extends the slide and rotate to realize the upset of glass frame.
In addition, a pressing mechanism 24 is arranged above the rotating shaft, and the pressing mechanism always ensures that the rotating shaft is arranged in the arc groove to avoid falling off.
Be equipped with relocation mechanism between slide and the frame, relocation mechanism adopts round bar and slider, and the slide passes through slider and the cooperation of sliding of round bar axial, and when the exposure mesa rose promptly, it was strikeed on the glass frame, and this glass frame can be because this relocation mechanism steps down, avoids strikeing the phenomenon that excessively leads to the glass frame to appear the damage, improves life.
In addition, a limiting part 25 is arranged on the upper side of the rear end of the extension slideway, so that the phenomenon that the glass frame falls off due to the fact that the extension slideway rotates upwards is avoided.
The first feeding bearing mechanism, the first discharging bearing mechanism, the second feeding bearing mechanism and the second discharging bearing mechanism are respectively provided with a supporting seat 26, a plurality of rolling shafts 27 distributed on the supporting seat, a limiting mechanism 30 arranged at an outlet and a lifting mechanism 31 used for lifting a PCB arranged on the rolling shafts.
The roller is provided with a plurality of rollers 28, the rollers on the adjacent rollers are arranged in a staggered manner, the lifting mechanism comprises a lifting mechanism 33 and a lifting plate 32 in linkage fit with the lifting mechanism, and the lifting plate is provided with a wheel groove 34 matched with the rollers.
When bearing mechanism and transporting the PCB board, this lifting board descends to the gyro wheel below, and the gyro wheel passes race and PCB board contact, utilizes the rotation of gyro wheel to drive the PCB board motion simultaneously, and when the manipulator need get the board, this lifting board rises under elevating system's action to with PCB board and manipulator contact, make the manipulator get the board successfully, adopt the mode that bears the mechanism lift, can save the lift of manipulator, only slide the action with the manipulator, can reduce the fault point.
The two sides of the rolling shaft are provided with clapper mechanisms 29 which comprise a plurality of clapper rods, the two sides of the lifting plate are provided with notch grooves for the clapper rods to enter, the clapper plates can be arranged in the middle of the PCB plates with different sizes by sliding along the direction of the notch grooves, and the screws are used for driving the clapper mechanisms symmetrically arranged to move, so that the PCB plates can be leveled.
The first feeding mechanical arm and the first discharging mechanical arm are respectively provided with a first sliding seat 35 matched with the first guide rail in a sliding way, a connecting piece 37 arranged on the first sliding seat and a first sucking disc group 36 connected with the first connecting piece; the second feeding mechanical arm and the second discharging mechanical arm are respectively provided with a second sliding seat matched with the second guide rail in a sliding manner, a connecting piece arranged on the second sliding seat and a second sucker group connected with the second connecting piece.
Be equipped with sucking disc interval adjustment mechanism 38 between first sucking disc group and the first connecting piece or between second sucking disc group and the second connecting piece, sucking disc interval adjustment mechanism adopts the mode of manual regulation, through setting up adjustment tank and fixing bolt, adjusts the position of arbitrary sucking disc in the sucking disc group, can change the interval between two sucking discs, realizes the absorption operation of not unidimensional PCB board.
The panel turnover mechanism comprises support frames 39, a clamping shaft group 40 and a rotating motor 41, wherein the clamping shaft group is hinged between the support frames, and the rotating motor is used for driving the clamping shaft group to rotate.
The centre gripping axle group includes a plurality of upper drive shaft and the lower transmission shaft that upper and lower layering set up, form the clearance of centre gripping PCB board between upper drive shaft and the lower transmission shaft, one side of centre gripping axle group is equipped with the driving motor who is used for driving the action of upper drive shaft. And both ends all are equipped with the baffle of liftable around the centre gripping axle group for keep the PCB board to arrange in this clearance, prevent to drop when the upset, and the action of baffle triggers through optical sensor.
The examples should not be construed as limiting the present invention, but any modifications made based on the spirit of the present invention should be within the scope of the present invention.

Claims (10)

1. The utility model provides a LED exposure machine equipment is welded to full-automatic line resistance, its characterized in that: it includes:
the first feeding bearing mechanism is used for bearing the PCB to be exposed;
at least two groups of first exposure mechanisms which are arranged side by side and used for exposing one surface of the PCB;
the first discharging bearing mechanism is used for bearing the PCB subjected to the first-side exposure;
the turnover mechanism is used for turning over the PCB with one exposed surface;
the second feeding bearing mechanism is used for bearing the PCB which is turned over;
at least two groups of second exposure mechanisms which are arranged side by side and used for exposing the other surface of the PCB;
the second discharging bearing mechanism is used for bearing the PCB which is exposed;
the first guide rail extends from the first feeding bearing mechanism to the first discharging bearing mechanism;
the second guide rail extends from the second feeding bearing mechanism to the second discharging bearing mechanism;
the first feeding mechanical arm is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first feeding bearing mechanism and a second position arranged above the feeding position of the first exposure mechanism;
the first discharging manipulator is arranged in a sliding manner with the first guide rail and is provided with a first position arranged above the first discharging bearing mechanism and a second position arranged above the material loading position of the first exposure mechanism;
the second feeding mechanical arm is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second feeding bearing mechanism and a second position arranged above the feeding position of the second exposure mechanism;
the second discharging manipulator is arranged in a sliding manner with the second guide rail and is provided with a first position arranged above the second discharging bearing mechanism and a second position arranged above the material loading position of the second exposure mechanism;
the first feeding bearing mechanism, the feeding position of the first exposure mechanism, the first discharging bearing mechanism, the plate turning mechanism, the second feeding bearing mechanism, the feeding position of the second exposure mechanism and the second discharging bearing mechanism are sequentially connected to form a connecting line type production line.
2. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 1, wherein: the first exposure mechanism or the second exposure mechanism is provided with a glass frame for placing a film, and the glass frame can be arranged on the frame of the first exposure mechanism or the second exposure mechanism in a sliding manner.
3. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 2, wherein: the symmetry is equipped with the slide in the frame, the glass frame sets up in the slide, the end of glass frame is equipped with the stopper, the stopper upper end is equipped with the circular arc groove, the front end of frame is equipped with extends the slide, it sets up with the slide coaxial line to extend the slide, the front end that extends the slide sets up with the frame is articulated, it is equipped with the pivot with circular arc groove looks adaptation to extend the slide.
4. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 3, wherein: and a floating mechanism is arranged between the slideway and the rack.
5. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 1, wherein: the first feeding bearing mechanism, the first discharging bearing mechanism, the second feeding bearing mechanism and the second discharging bearing mechanism are respectively provided with a supporting seat, a plurality of rolling shafts distributed on the supporting seat, a limiting mechanism arranged at an outlet and a lifting mechanism used for lifting a PCB arranged on the rolling shafts.
6. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 5, wherein: the roller is provided with a plurality of rollers, the rollers on adjacent rollers are arranged in a staggered manner, the lifting mechanism comprises a lifting mechanism and a lifting plate in linkage fit with the lifting mechanism, and the lifting plate is provided with a wheel groove matched with the rollers.
7. The fully automatic wire-bonding solder resist LED exposure machine apparatus according to claim 5 or 6, characterized in that: clapper mechanisms are arranged on two sides of the rolling shaft.
8. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 1, wherein: the first feeding mechanical arm and the first discharging mechanical arm are respectively provided with a first sliding seat matched with the first guide rail in a sliding manner, a connecting piece arranged on the first sliding seat and a first sucking disc group connected with the first connecting piece; the second feeding mechanical arm and the second discharging mechanical arm are respectively provided with a second sliding seat matched with the second guide rail in a sliding manner, a connecting piece arranged on the second sliding seat and a second sucker group connected with the second connecting piece.
9. The fully automatic wire-bonding solder resist LED exposure machine apparatus according to claim 8, characterized in that: and a sucking disc space adjusting mechanism is arranged between the first sucking disc group and the first connecting piece or between the second sucking disc group and the second connecting piece.
10. The full-automatic wire-bonding solder-resist LED exposure machine equipment as claimed in claim 1, wherein: the panel turnover mechanism comprises support frames, a clamping shaft group and a rotating motor, wherein the clamping shaft group is hinged between the support frames, and the rotating motor is used for driving the clamping shaft group to rotate.
CN201922323348.5U 2019-12-23 2019-12-23 Full-automatic line resistance welding LED exposure machine equipment Active CN210924187U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922323348.5U CN210924187U (en) 2019-12-23 2019-12-23 Full-automatic line resistance welding LED exposure machine equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922323348.5U CN210924187U (en) 2019-12-23 2019-12-23 Full-automatic line resistance welding LED exposure machine equipment

Publications (1)

Publication Number Publication Date
CN210924187U true CN210924187U (en) 2020-07-03

Family

ID=71352912

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922323348.5U Active CN210924187U (en) 2019-12-23 2019-12-23 Full-automatic line resistance welding LED exposure machine equipment

Country Status (1)

Country Link
CN (1) CN210924187U (en)

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