CN210910898U - Be used for automatic equipment of inlaying of moulding plastics of instrument board fabric hinge and metal bush - Google Patents
Be used for automatic equipment of inlaying of moulding plastics of instrument board fabric hinge and metal bush Download PDFInfo
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- CN210910898U CN210910898U CN201921637761.2U CN201921637761U CN210910898U CN 210910898 U CN210910898 U CN 210910898U CN 201921637761 U CN201921637761 U CN 201921637761U CN 210910898 U CN210910898 U CN 210910898U
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Abstract
The utility model discloses an automatic injection molding embedding device for an instrument panel fabric hinge and a metal bush, which comprises a metal bush material conveying unit, a metal bush sorting unit, a fabric hinge grabbing unit and a fabric hinge flanging heating unit, wherein the metal bush material conveying unit comprises a feeding hopper with an inclination angle, a round vibration material tray below the feeding hopper, a straight vibration material tray at the outlet of the round vibration material tray and a moving-out mechanism at the outlet of the straight vibration material tray, the center of the round vibration material tray is provided with a material shortage detection mechanism, the metal bush sorting unit comprises a bush grabbing mechanism and a bush positioning mechanism, the fabric hinge grabbing unit comprises a hinge storage mechanism and a hinge grabbing mechanism, the fabric hinge flanging heating unit comprises a flanging mechanism and a heating mechanism, and the occupied area of the device is small; the embedding precision is high; the labor intensity of direct production personnel is greatly reduced; the utilization efficiency of personnel is optimized, only one direct production personnel needs to be equipped for one shift, and manpower and material resources are saved.
Description
Technical Field
The utility model relates to an instrument board production facility, especially an it inlays equipment to be used for automatic moulding plastics of instrument board fabric hinge and metal bush.
Background
The instrument board project in the existing market is more and more inclined to inlay fabric hinge and metal bush and mould plastics to gasbag box functional area, is in the same place gasbag box and instrument board skeleton integration to improve the comprehensive properties of gasbag blasting, and reduce during later stage gasbag box assembly manufacturing, improve the product and synthesize competitiveness.
The traditional injection molding equipment is large in occupied area and low in embedding precision, and needs multiple workers for auxiliary work.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve prior art not enough, provide an automatic equipment of inlaying of moulding plastics that is used for instrument board fabric hinge and metal bush.
In order to realize the purpose, the following technical scheme is provided:
an automatic injection molding embedding device for an instrument panel fabric hinge and a metal bushing comprises a metal bushing material conveying unit, a metal bushing sorting unit, a fabric hinge grabbing unit and a fabric hinge flanging heating unit, wherein the metal bushing material conveying unit comprises a feeding hopper with an inclination angle, a round vibration material tray below the feeding hopper, a straight vibration material tray at the outlet of the round vibration material tray and a moving-out mechanism at the outlet of the straight vibration material tray, the center of the round vibration material tray is provided with a material shortage detection mechanism, the round vibration material tray below the feeding hopper is fixed with a blowing mechanism, the moving-out mechanism comprises a first cylinder arranged on a support, a floating joint connected with the front end of the first cylinder, a guide rail arranged at the front end of the first cylinder and fixed on the support, a guide block above the guide rail through sliding block matching, a metal bushing in-situ detection switch arranged on one side of the guide rail and an in-place, the floating joint pushes the guide block to move along the guide rail when the first air cylinder extends out, the end part of the guide block is provided with a notch, the metal bushing is arranged in the notch, the metal bushing sorting unit comprises a bushing grabbing mechanism and a bushing positioning mechanism, the bushing grabbing mechanism comprises a guide rail at the bottom, a bottom plate matched with the guide rail through a sliding block, a first guide rod air cylinder is arranged on the bottom plate, a second air cylinder and a bottom plate limiting block are fixed on one side of the bottom plate, a rotating air cylinder is fixed at the extending rod end of the first guide rod air cylinder, a second guide rod air cylinder is fixed at the output end of the rotating air cylinder, a parallel opening and closing air cylinder is connected with the extending rod end of the second guide rod air cylinder, a bushing detection switch is fixed on the side surface of the parallel opening and closing air cylinder, a bushing gripper is fixed at the output end of the parallel opening and closing, the hinge storage mechanism comprises a positioning column, a lifting plate arranged at the bottom of the positioning column and a servo lifting electric cylinder connected with the bottom of the lifting plate, the hinge grabbing mechanism is arranged above the positioning column through a supporting column, the fabric hinge flanging heating unit comprises a flanging mechanism and a heating mechanism, the flanging mechanism comprises a corner cylinder, a rotating plate fixed with an output shaft of the corner cylinder, a third cylinder fixed on the rotating plate, a flanging plate connected with the extending rod end of the third cylinder, the flanging plate is vertical to the rotating plate, the rotating plate is provided with a clearance hole, the heating mechanism comprises a positioning plate with a positioning pin, a heating protection plate, a heating element arranged below the heating protection plate, and a lifting cylinder connected below the positioning plate, the heating element is connected with the extending rod end of the fourth cylinder through a connecting support, and the lower part of the fourth cylinder is connected with the supporting column of the positioning plate through a connecting rod.
The utility model has the advantages that:
1. the occupied area of the equipment is small; the embedding precision is high; the labor intensity of direct production personnel is greatly reduced; the utilization efficiency of personnel is optimized, only one direct production personnel needs to be equipped for one shift, and manpower and material resources are saved.
2. The round vibrating tray adopts an air blowing mechanism to screen the metal bushing positively and negatively.
3. The locating sleeve of the metal bushing moves in the limiting plate in the front-back direction and the left-right direction, and the floating metal bushing locating device is adopted, so that the problem that the metal bushing is grabbed to lose efficacy due to shaking of a mechanical arm caused when the injection molding machine opens and closes the mold is solved, and meanwhile, the service life of the mechanical arm grabber is prolonged.
4. The servo lifting electric cylinder is adopted to lift the fabric hinge step by step, so that the loading capacity of the fabric hinge is greatly improved.
5. Utilize fabric hinge turn-ups heating unit to heat the preforming of bending to the fabric hinge, avoid injection molding machine compound die in-process, neutron and fabric hinge produce the interference to lead to fabric hinge function line to take place the skew, influence product quality.
6. The lifting cylinder with the metal bushing and the fabric hinge is adopted to lift the metal bushing after positioning and the fabric hinge after bending, so that the mechanical arm can be prevented from colliding with the equipment when grabbing the insert, the downward probing distance of the mechanical arm can be reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the automatic injection molding and embedding device for the fabric hinge and the metal bush of the present invention;
FIG. 2 is a schematic view of a metal bushing transfer unit;
FIG. 3 is a schematic view of a removal mechanism;
FIG. 4 is a first schematic view of a metal bushing sorting unit;
FIG. 5 is a second schematic view of a metal bushing sorting unit;
FIG. 6 is an exploded view of the bushing-locating mechanism;
FIG. 7 is a first schematic view of a fabric hinge grasping unit and a fabric hinge flange heating unit;
FIG. 8 is a schematic view of a hinged grasping mechanism;
FIG. 9 is a second schematic view of a fabric hinge grasping unit and a fabric hinge flange heating unit;
FIG. 10 is a schematic view of the blowing mechanism installation.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined to clearly and completely describe the technical solutions in the embodiments of the present invention, and obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In addition, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
An automatic injection molding and embedding device for an instrument panel fabric hinge and a metal bushing comprises a metal bushing material conveying unit 1, a metal bushing sorting unit 2, a fabric hinge grabbing unit 3 and a fabric hinge flanging and heating unit 4 as shown in figure 1, wherein the metal bushing material conveying unit 1 as shown in figure 2 and figure 3 comprises an upper hopper 10 with an inclination angle, a round vibration tray 11 below the upper hopper 10, a straight vibration tray 12 at the outlet of the round vibration tray 11 and a moving-out mechanism at the outlet of the straight vibration tray 12, the center of the round vibration tray 11 is provided with a material shortage detection mechanism 110, the round vibration tray 11 arranged below the upper hopper 10 is fixed with an air blowing mechanism 111, the moving-out mechanism comprises a first air cylinder 15 arranged on a support 14, a floating joint 16 connected with the front end of the first air cylinder 15, a guide rail 101 arranged at the front end 15 of the first air cylinder and fixed on the support 14, and a guide block 19 matched with the guide rail 101 through a sliding, The device comprises a metal bush in-situ detection switch 17 arranged on one side of a guide rail 101 and in-place optical fiber detectors 18 arranged on two sides of the guide rail, wherein when the first air cylinder 15 extends out, the floating joint 16 pushes a guide block 19 to move along the guide rail 101, a gap is formed in the end part of the guide block 19, and a metal bush is arranged in the gap.
A worker loads metal bushings from a feeding hopper 10, the metal bushings enter a circular vibration material tray 11 along the feeding hopper 10, the circular vibration material tray 11 sorts the metal bushings through vibration, the metal bushings which do not meet the requirement on direction are screened out through a blowing mechanism as shown in figure 10 and ascend along the circular vibration material tray 11 in a spiral mode and enter a straight vibration material tray 12, the straight vibration material tray 12 only allows one row of the metal bushings to pass through, the metal bushings enter gaps of a guide block 19 along the same direction one by one through a straight vibration device of the straight vibration material tray 12, a metal bushing in-situ detection switch 17 firstly detects the position of the metal bushings, then a first air cylinder 15 pushes a floating joint 16 and drives the guide block 19 to extend out, and then whether the metal bushings are in place is detected through an in-place optical fiber detector 18.
The blowing mechanism has the following functions: in the screening process of the metal lining direction, the direction of a threaded hole of the metal lining at the outlet of the circular vibration tray is required to face downwards. When the metal bushing with the upward threaded hole passes through the front end of the air blowing mechanism, the metal bushing is blown away from the track under the action of air blowing, otherwise, the metal bushing in the normal direction can smoothly enter the straight vibration tray track through the circular vibration tray track. Two air blowing mechanisms are arranged to further improve the screening qualified rate of the metal lining.
As shown in fig. 4 and 5, the metal bush sorting unit 2 includes a bush grabbing mechanism and a bush positioning mechanism 29, the bush grabbing mechanism includes a bottom guide rail 101, a bottom plate 22 matched with the guide rail 101 through a slider 102, a first guide rod cylinder 23 mounted on the bottom plate 22, a second cylinder 21 and a bottom plate stopper 20 fixed on one side of the bottom plate 22, a rotation cylinder 24 fixed on an extension rod end of the first guide rod cylinder 23, a second guide rod cylinder 25 fixed on an output end of the rotation cylinder 24, a parallel opening and closing cylinder 26 connected on an extension rod end of the second guide rod cylinder 25, a bush detection switch 27 fixed on a side surface of the parallel opening and closing cylinder 26, a bush grasping hand 28 fixed on an output end of the parallel opening and closing cylinder 26, the bush positioning mechanism 29 is disposed below the bush grasping hand 28, as shown in fig. 6, the bush positioning mechanism 29 includes a lifting cylinder 210, and a positioning bush supporting plate, The positioning sleeve 203 is fixed on the positioning sleeve support plate 204, the limiting plate 202 is installed on the positioning sleeve 203, the U-shaped photoelectric sensor 201 is arranged on the limiting plate 202, the cylinder support 207 is arranged below the positioning sleeve support plate 204, and the ejection cylinder 206 is connected with the cylinder support 207, the end part of the ejection cylinder 206 is fixed with the ejection block 205, the ejection block 205 penetrates through the positioning sleeve support plate 203 and is arranged in the positioning sleeve 203 for ejecting a metal bushing, the metal bushing is arranged in the positioning sleeve 203, and the positioning sleeve 203 is arranged in the U-shaped photoelectric sensor 201.
After the in-place optical fiber detector 18 detects that the metal bushing is in place, the first guide rod cylinder 23 extends out, the rotary cylinder 24 rotates 180 degrees, the parallel opening and closing cylinder 26 drives the bushing gripper 28 to open, the metal bushing placed in the guide block 19 is gripped, the bushing detection switch 27 detects the metal bushing, the rotary cylinder 24 rotates 180 degrees to return to the original position, and the metal bushings at the positions of the four positioning sleeves 203 are placed through the cooperation of the second cylinder 21, the second guide rod cylinder 25 and the first guide rod cylinder 23. The ejection cylinder 206 drives the ejection block 205 to eject the metal bushing placed in the positioning sleeve 203,
the fabric hinge grabbing unit 3 shown in fig. 7 and 8 comprises a hinge storage mechanism and a hinge grabbing mechanism 33, wherein the hinge storage mechanism comprises a positioning column 32, a lifting plate 31 arranged at the bottom of the positioning column 32 and a servo lifting electric cylinder 30 connected with the bottom of the lifting plate 31, the hinge grabbing mechanism is arranged above the positioning column 32 through a supporting column, the hinge grabbing mechanism 33 comprises a rotating air cylinder 24 and a steering plate 303 connected with the output end of the rotating air cylinder 24, a third guide rod air cylinder 301 and a junction box 302 are fixed on the steering plate 303, and a spring pressing assembly 305, a hinge detection switch 306 and a hinge gripper 304 are fixed below the steering plate 303.
The hinge storage mechanism comprises a slide rail 101 and a slide block 102 matched with the slide rail 101, positioning columns 32 on two sides are fixed on the slide block 102, and the slide block 102 is screwed through a manual screwing bolt 311.
The servo lifting electric cylinder 30 lifts the lifting plate 31 and simultaneously supports the fabric hinge arranged on the lifting plate 31, when the photoelectric sensor arranged on the positioning column 32 detects the uppermost fabric hinge, the servo lifting electric cylinder 30 stops moving upwards, then the third guide rod air cylinder 301 extends out to drive the hinge gripper 304 to grip the fabric hinge, then the third guide rod air cylinder 301 retracts, and when the hinge detection switch 306 detects the fabric hinge, the rotary air cylinder 24 rotates 180 degrees and is arranged on the fabric hinge flanging heating unit 4.
As shown in fig. 7 and 9, the fabric hinge flanging heating unit 4 includes a flanging mechanism and a heating mechanism, the flanging mechanism includes a corner cylinder 40, a rotating plate 41 fixed to an output shaft of the corner cylinder 40, a third cylinder 42 fixed to the rotating plate 41, and a flanging plate 43 connected to an extending rod end of the third cylinder 42, the flanging plate 43 is perpendicular to the rotating plate 41, a clearance hole is formed in the rotating plate 41, the heating mechanism 44 includes a positioning plate 47 with a positioning pin, a heating protection plate 44, a heating element 48 disposed under the heating protection plate 44, and a lifting cylinder 210 connected to a lower portion of the positioning plate 47, the heating element 48 is connected to an extending rod end of a fourth cylinder 46 through a connecting bracket, and a lower portion of the fourth cylinder 46 is connected to a supporting column of the positioning plate 47 through a connecting rod 49.
Before the fabric hinge is arranged on the fabric hinge flanging heating unit 4, the fourth cylinder 46 extends out to drive the heating element 48 to move forwards, the fabric hinge flanging heating unit 4 is ready at the moment, then the fabric hinge grabbing unit 3 rotates 180 degrees, the third guide rod cylinder 301 arranges the fabric hinge on the positioning plate 47 with the positioning pin, and the spring pressing component 305 presses the fabric hinge to ensure that the fabric hinge to-be-heated area is in full contact with the heating element 48 and the heating uniformity. After the heating is completed, the fabric hinge-grasping unit 3 is rotated 180 degrees back over the storage mechanism, ready for the next cycle. Then the fourth cylinder 46 drives the heating element 48 to retract to the original position, then the corner cylinder 40 drives the rotating plate 41 to rotate by 90 degrees to compress the fabric hinge, and then the third cylinder 42 drives the flanging plate 43 to flanging the fabric hinge. After the flanging is completed, the rotating plate 41 is driven by the rotating cylinder 40 to return to the initial position. Finally, the lifting air cylinder 210 lifts the fabric hinge after the heating flanging is completed so as to be grabbed by a mechanical arm.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. An automatic injection molding and embedding device for an instrument panel fabric hinge and a metal bush is characterized by comprising a metal bush material conveying unit, a metal bush sorting unit, a fabric hinge grabbing unit and a fabric hinge flanging and heating unit, wherein the metal bush material conveying unit comprises an inclined feeding hopper, a round vibration material tray below the feeding hopper, a straight vibration material tray at the outlet of the round vibration material tray and a moving-out mechanism at the outlet of the straight vibration material tray, the center of the round vibration material tray is provided with a material shortage detection mechanism, the round vibration material tray below the feeding hopper is fixed with a blowing mechanism, the moving-out mechanism comprises a first cylinder arranged on a support, a floating joint connected with the front end of the first cylinder, a guide rail arranged at the front end of the first cylinder and fixed on the support, a guide block above the guide rail and matched with the guide rail through a sliding block, a metal bush in-situ detection switch arranged on one side of the guide rail, the floating joint pushes the guide block to move along the guide rail when the first air cylinder extends out, the end part of the guide block is provided with a notch, the metal bushing is arranged in the notch, the metal bushing sorting unit comprises a bushing grabbing mechanism and a bushing positioning mechanism, the bushing grabbing mechanism comprises a guide rail at the bottom, a bottom plate matched with the guide rail through a sliding block, a first guide rod air cylinder is arranged on the bottom plate, a second air cylinder and a bottom plate limiting block are fixed on one side of the bottom plate, a rotating air cylinder is fixed at the extending rod end of the first guide rod air cylinder, a second guide rod air cylinder is fixed at the output end of the rotating air cylinder, a parallel opening and closing air cylinder is connected with the extending rod end of the second guide rod air cylinder, a bushing detection switch is fixed on the side surface of the parallel opening and closing air cylinder, a bushing gripper is fixed at the output end of the parallel opening and closing, the hinge storage mechanism comprises a positioning column, a lifting plate arranged at the bottom of the positioning column and a servo lifting electric cylinder connected with the bottom of the lifting plate, the hinge grabbing mechanism is arranged above the positioning column through a supporting column, the fabric hinge flanging heating unit comprises a flanging mechanism and a heating mechanism, the flanging mechanism comprises a corner cylinder, a rotating plate fixed with an output shaft of the corner cylinder, a third cylinder fixed on the rotating plate, a flanging plate connected with the extending rod end of the third cylinder, the flanging plate is vertical to the rotating plate, the rotating plate is provided with a clearance hole, the heating mechanism comprises a positioning plate with a positioning pin, a heating protection plate, a heating element arranged below the heating protection plate, and a lifting cylinder connected below the positioning plate, the heating element is connected with the extending rod end of the fourth cylinder through a connecting support, and the lower part of the fourth cylinder is connected with the supporting column of the positioning plate through a connecting rod.
2. The automatic injection molding and embedding device for the instrument panel fabric hinge and the metal bushing as claimed in claim 1, wherein the bushing positioning mechanism comprises a positioning sleeve support plate, a positioning sleeve fixed on the positioning sleeve support plate, a limiting plate installed on the positioning sleeve, a U-shaped photoelectric sensor arranged on the limiting plate, a cylinder support arranged below the positioning sleeve support plate, and an ejection cylinder connected with the cylinder support, wherein an ejection block is fixed at an end of the ejection cylinder, penetrates through the positioning sleeve support plate and is arranged in the positioning sleeve for ejecting the metal bushing, the metal bushing is arranged in the positioning sleeve, and the positioning sleeve is arranged in the U-shaped photoelectric sensor.
3. The automatic injection molding and embedding equipment for the instrument panel fabric hinge and the metal bushing as claimed in claim 1, wherein the hinge grabbing mechanism comprises a rotary cylinder and a steering plate connected with an output end of the rotary cylinder, a third guide rod cylinder and a junction box are fixed on the steering plate, and a spring pressing assembly, a hinge detection switch and a hinge grabbing hand are fixed below the steering plate.
4. The automatic injection molding and embedding equipment for the instrument panel fabric hinge and the metal bushing as claimed in claim 1, wherein the hinge storage mechanism comprises a slide rail and a slide block matched with the slide rail, positioning columns at two sides are fixed on the slide block, and the slide block is screwed by a manual screwing bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921637761.2U CN210910898U (en) | 2019-09-29 | 2019-09-29 | Be used for automatic equipment of inlaying of moulding plastics of instrument board fabric hinge and metal bush |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921637761.2U CN210910898U (en) | 2019-09-29 | 2019-09-29 | Be used for automatic equipment of inlaying of moulding plastics of instrument board fabric hinge and metal bush |
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| Publication Number | Publication Date |
|---|---|
| CN210910898U true CN210910898U (en) | 2020-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921637761.2U Active CN210910898U (en) | 2019-09-29 | 2019-09-29 | Be used for automatic equipment of inlaying of moulding plastics of instrument board fabric hinge and metal bush |
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| CN (1) | CN210910898U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497581A (en) * | 2019-09-29 | 2019-11-26 | 长春富维安道拓汽车饰件系统有限公司 | One kind is for instrument board fabric hinge and metal lining automation injection molding inlaying equipment |
| CN116922675A (en) * | 2023-07-20 | 2023-10-24 | 瑞安市中铃科技有限公司 | Quick detachable gearbox oil pan and manufacturing equipment of moulding plastics thereof |
-
2019
- 2019-09-29 CN CN201921637761.2U patent/CN210910898U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497581A (en) * | 2019-09-29 | 2019-11-26 | 长春富维安道拓汽车饰件系统有限公司 | One kind is for instrument board fabric hinge and metal lining automation injection molding inlaying equipment |
| CN116922675A (en) * | 2023-07-20 | 2023-10-24 | 瑞安市中铃科技有限公司 | Quick detachable gearbox oil pan and manufacturing equipment of moulding plastics thereof |
| CN116922675B (en) * | 2023-07-20 | 2024-03-26 | 瑞安市中铃科技有限公司 | Quick detachable gearbox oil pan and manufacturing equipment of moulding plastics thereof |
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