CN112588884B - Circumferential symmetry type axle type work piece runout detects levelling machine - Google Patents

Circumferential symmetry type axle type work piece runout detects levelling machine Download PDF

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Publication number
CN112588884B
CN112588884B CN202011181453.0A CN202011181453A CN112588884B CN 112588884 B CN112588884 B CN 112588884B CN 202011181453 A CN202011181453 A CN 202011181453A CN 112588884 B CN112588884 B CN 112588884B
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linear driver
shaft
detection
driver
storage box
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CN202011181453.0A
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CN112588884A (en
Inventor
刘西波
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Ningbo Kesheng Axle Industry Co ltd
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Fenghua Kesheng Micro Shaft Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention relates to the field of secondary processing of shaft workpieces, in particular to a runout detection straightening machine for a circumferentially symmetrical shaft workpiece, which comprises a detection table, a straightening table and a straightening table, wherein the detection table is used for horizontally placing the shaft workpiece; the rotary driving mechanism is used for driving the shaft workpiece placed on the detection table to rotate around the axis of the shaft workpiece; the detection mechanism is used for detecting the concentricity of the outer circumferential surface of the shaft workpiece placed on the detection table; the correcting mechanism is used for correcting the bending degree of the shaft workpiece placed on the detection table; the detection mechanism comprises a first linear driver and a jitter value detector; the orthotic mechanism includes a second linear actuator, a third linear actuator, and an orthotic. The machine is used for detecting the circular runout values of all parts of the outer peripheral surface of the shaft workpiece, so that the bending degree of the shaft workpiece is judged, the bending degree of the shaft workpiece is corrected according to a detection result, and the qualified shaft workpiece with high straightness is obtained.

Description

Circumferential symmetry type axle type work piece runout detects levelling machine
Technical Field
The invention relates to the field of secondary processing of shaft workpieces, in particular to a runout detection straightening machine for a circumferentially symmetrical shaft workpiece.
Background
At present, shaft workpieces often have the problem of insufficient straightness after being machined, and the straightness defect of the shaft workpieces can be eliminated to a certain extent by erecting two ends of the shaft workpieces and then extruding the middle of the shaft workpieces.
However, the existing equipment extrudes the middle of the shaft workpiece, and the bending position of the shaft workpiece is not necessarily in the middle, so that the effect of eliminating the linearity defect is not ideal.
Therefore, there is a need for an apparatus that can automatically detect the bending position of a shaft-like workpiece and perform pressing against the bending position to eliminate the straightness defects thereof.
Disclosure of Invention
In order to solve the technical problems, the machine is used for detecting the circular runout values of all parts of the outer peripheral surface of a shaft workpiece, so that the bending degree of the shaft workpiece is judged, the bending degree of the shaft workpiece is corrected according to the detection result, and the qualified shaft workpiece with high straightness is obtained.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
the utility model provides a circumference symmetry type axle type work piece is beated and is detected levelling machine, includes the frame and installs in the frame:
the detection table is used for horizontally placing the shaft workpieces;
the rotary driving mechanism is used for driving the shaft workpiece placed on the detection table to rotate around the axis of the shaft workpiece;
the detection mechanism is used for detecting the concentricity of the outer circumferential surface of the shaft workpiece placed on the detection table;
the correcting mechanism is used for correcting the bending degree of the shaft workpiece placed on the detection table;
the detection mechanism comprises a first linear driver and a run-out value detector, the first linear driver is horizontally arranged and fixedly connected with the rack, the driving direction of the first linear driver is parallel to the axis of the shaft workpiece placed on the detection table, the run-out value detector is fixedly installed at the output end of the first linear driver, and the run-out value detector is used for detecting the circular run-out value of the outer circumferential surface of the shaft workpiece placed on the detection table;
the straightening mechanism comprises a second linear driver, a third linear driver and a straightening piece, the second linear driver is horizontally arranged and is fixedly connected with the rack, the driving direction of the second linear driver is parallel to the axis of the shaft workpiece placed on the detection table, the third linear driver is installed at the output end of the second linear driver, the driving direction of the third linear driver is vertically arranged, the straightening piece is fixedly installed at the output end of the third linear driver, the detection end of the run-out value detector and the straightening piece are respectively located on two sides of the straightening surface, and the straightening surface is a plane coincident with the axis of the shaft workpiece placed on the detection table.
Preferably, examine test table and include that the symmetry sets up two detection seats in the value detector detection end both sides of beating, it includes to examine test seat:
the first bracket is fixedly arranged on the rack;
the first rollers are provided with two rollers which are arranged adjacently, the two first rollers are rotatably arranged on the first support, the axes of the first rollers are parallel to each other and are positioned on the same horizontal plane, and the first support is provided with a groove extending to the space between the two first rollers.
Preferably, the rotation driving mechanism includes two rotation driving modules symmetrically arranged on two sides of the detection end of the run-out value detector, the rotation driving modules are arranged right above the corresponding detection seats, and the rotation driving modules include:
the fourth linear driver is fixedly arranged on the rack, and the driving direction of the fourth linear driver is vertically arranged;
the first rotary driver is fixedly arranged at the output end of the fourth linear driver, and a driving shaft of the first rotary driver is horizontally arranged;
and the friction wheel is fixedly arranged on a driving shaft of the first rotary driver and is positioned right above the space between two adjacent first rollers.
Preferably, the non-working part of the third linear driver is elastically connected with the output end of the second linear driver, a second support extending to the lower part of the correcting piece is arranged beside the correcting piece, and a second roller is rotatably arranged at the bottom end of the second support;
the detection mechanism further comprises a guide plate fixedly mounted at the output end of the first linear driver, the guide plate is in a vertically arranged flat plate shape, a guide groove which is downwards sunken is arranged on the top surface of the guide plate, the upper half part of the guide groove is in a horn mouth shape with a large top and a small bottom, and the lower half part of the guide groove is in a rectangular shape and is in clearance fit with the second roller;
when the third linear driver drives the correcting piece to be close to the detection table, the second roller enters the guide groove and finally stays at the lower half part of the guide groove.
Preferably, the orthotic mechanism further comprises an elastic connection module, the elastic connection module comprising:
the first sliding block is connected with the rack in a sliding manner and fixedly connected with the output end of the second linear driver, and the sliding track of the first sliding block is parallel to the driving direction of the second linear driver;
the second sliding block is connected with the first sliding block in a sliding mode, the sliding track of the second sliding block is parallel to the sliding track of the first sliding block, and the non-working part of the third linear driver is fixedly connected with the second sliding block;
and the elastic piece is arranged between the first sliding block and the second sliding block and used for enabling the second sliding block to always have the trend of moving towards the center of the first sliding block.
Preferably, still include the material shifter that is used for automatic material shifting of installing in the frame, the material shifter includes:
the material placing table is arranged on the rack and provided with a groove for horizontally placing the shaft workpieces, and the material placing table and the detection table are positioned at the same height;
the fifth linear driver is arranged on the rack, and the driving direction of the fifth linear driver is horizontally arranged;
the sixth linear driver is fixedly arranged at the output end of the fifth linear driver, and the driving direction of the sixth linear driver is parallel to the driving direction of the fifth linear driver;
the seventh linear driver is fixedly arranged at the output end of the sixth linear driver, and the driving direction of the seventh linear driver is vertically arranged;
and the manipulator is fixedly arranged at the output end of the seventh linear driver, and an avoiding opening for avoiding the working end of the manipulator is arranged on the material placing platform.
Preferably, still including installing storage case and the glassware that is used for automatic feeding in the frame, the storage case is used for storing a large amount of levels axle type work pieces that stack, and the bottom surface of storage case is the inclined plane, puts the material platform and pastes the outer wall in the lower one side of storage case bottom surface to the top surface of putting the material platform and the lateral wall top surface parallel and level of the lower one side of storage case bottom surface, the glassware includes:
the material lifting plate is vertically arranged and is attached to the inner wall of the lower side of the bottom surface of the material storage box;
the eighth linear driver is arranged on the rack, the output end of the eighth linear driver is fixedly connected with the material lifting plate, and the eighth linear driver is used for driving the material lifting plate to vertically lift;
the top end of the material lifting plate is flush with the bottom surface of the material storage box at the starting point of the stroke, and is flush with the top surface of the material storage box at the end point of the stroke.
Preferably, the material storage box is internally provided with a material distribution block, the material distribution block is fixedly connected with the material storage box and suspended in the material storage box, and a gap for only one shaft workpiece to pass through is reserved between the bottom end of the material distribution block and the bottom surface of the material storage box.
Preferably, the feeder further comprises a material blocking piece arranged between the top end of the storage box and the material placing platform, the material blocking piece is rotatably connected with the storage box, a rotating shaft of the material blocking piece is horizontally arranged, the feeder further comprises a second rotary driver used for driving the material blocking piece to rotate, and a gap for allowing only one shaft workpiece to stay is reserved between the material blocking piece and the top surface of the storage box.
Preferably, the automatic material distributor is arranged on the frame and used for automatic material distribution, and the distributor comprises:
the first material distribution chute is arranged on one side of the detection mechanism, which is far away from the material storage box;
the second material distribution chute is arranged right below the first material distribution chute;
the turnover plate is rotatably arranged on one side, close to the detection mechanism, of the first distributing chute, a rotating shaft of the turnover plate is horizontally arranged, and a free end of the turnover plate can rotate to abut against the first distributing chute or abut against the second distributing chute;
and the fourth rotary driver is arranged on the rack, and the output end of the fourth rotary driver is in transmission connection with the turnover plate.
Compared with the prior art, the invention has the beneficial effects that:
the invention is used for detecting the circular runout value of each part of the outer peripheral surface of the shaft workpiece, thereby judging the bending degree of the shaft workpiece, and correcting the bending degree according to the detection result, thereby obtaining the qualified shaft workpiece with higher straightness, compared with the prior art, the invention has the advantages of automation and high efficiency, and the specific realization method is as follows: the material storage box, the material loading device and the material moving device work together to automatically place a shaft workpiece on the detection platform; the rotary driving mechanism drives the shaft workpieces to rotate around the axes of the shaft workpieces, and the detection mechanism detects circle run-out values of different parts of the outer circumferential surfaces of the shaft workpieces; the rotary driving mechanism drives the shaft-type workpiece to rotate, so that the part with the largest circle run-out value of the outer circumferential surface of the shaft-type workpiece moves towards the direction closest to the output end of the correcting mechanism; the correcting mechanism performs extrusion correction on the part, and the extrusion distance is the circular runout value of the part; after the correction is finished, the rotary driving mechanism drives the shaft workpiece to rotate again, and meanwhile, the detection mechanism detects the shaft workpiece again and detects whether the circle run-out value of each part is in a qualified range.
Drawings
FIG. 1 is a perspective view of a portion of the structure of the inspection station, rotary drive mechanism, inspection mechanism and corrective mechanism of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a perspective view of the inspection station, rotary drive mechanism, inspection mechanism and orthotic mechanism of the present invention;
FIG. 4 is a partial enlarged view of FIG. 3 at B;
FIG. 5 is a perspective view of the present invention;
FIG. 6 is a perspective view of the material storage box, the feeder and the material mover of the present invention;
FIG. 7 is a top view of the storage bin and feeder of the present invention;
FIG. 8 is a cross-sectional view at section A-A of FIG. 7;
FIG. 9 is a perspective view of a stocker, a loader, and a material placement table of the present invention;
FIG. 10 is a perspective view of the dispenser of the present invention;
the reference numbers in the figures are:
1-a material storage box; 1 a-a distributor block;
2-a feeder; 2 a-a material lifting plate; 2 b-an eighth linear actuator; 2 c-a material blocking part; 2 d-a second rotary drive;
3-a material moving device; 3 a-a material placing table; 3 b-a fifth linear drive; 3 c-a sixth linear drive; 3 d-seventh linear drive; 3 e-a manipulator;
4-detecting the platform; 4 a-a first scaffold; 4 b-a first roller;
5-a rotation driving mechanism; 5 a-a fourth linear drive; 5 b-a first rotary drive; 5 c-a friction wheel;
6-a detection mechanism; 6 a-a first linear driver; 6 b-a jitter value detector; 6 c-a guide plate; 6c 1-guide groove;
7-a straightening mechanism; 7 a-a second linear drive; 7 b-a third linear drive; 7 c-a corrective element; 7c 1-second bracket; 7c 2-second roller; 7 d-an elastic connection module; 7d1 — first slider; 7d2 — second slider; 7d 3-elastic member;
8-a distributor; 8 a-a first distribution chute; 8 b-a second distribution chute; 8 c-a turnover plate; 8 d-fourth rotary drive.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1, a runout detection straightening machine for circumferentially symmetrical shaft workpieces comprises a rack and a straightening device installed on the rack, wherein the straightening device comprises:
the detection table 4 is used for horizontally placing the shaft workpieces;
the rotary driving mechanism 5 is used for driving the shaft workpieces arranged on the detection table 4 to rotate around the axis of the shaft workpieces;
the detection mechanism 6 is used for detecting the concentricity of the outer circumferential surface of the shaft workpiece placed on the detection table 4;
the correcting mechanism 7 is used for correcting the bending degree of the shaft workpiece placed on the detection table 4;
the detection mechanism 6 comprises a first linear driver 6a and a run-out value detector 6b, the first linear driver 6a is horizontally arranged and fixedly connected with the rack, the driving direction of the first linear driver 6a is parallel to the axis of the shaft workpiece placed on the detection table 4, the run-out value detector 6b is fixedly installed at the output end of the first linear driver 6a, and the run-out value detector 6b is used for detecting the circular run-out value of the outer circumferential surface of the shaft workpiece placed on the detection table 4;
the correcting mechanism 7 comprises a second linear driver 7a, a third linear driver 7b and a correcting piece 7c, the second linear driver 7a is horizontally arranged and is fixedly connected with the rack, the driving direction of the second linear driver 7a is parallel to the axis of the shaft workpiece placed on the detection table 4, the third linear driver 7b is installed at the output end of the second linear driver 7a, the driving direction of the third linear driver 7b is vertically arranged, the correcting piece 7c is fixedly installed at the output end of the third linear driver 7b, the detecting end of the jitter value detector 6b and the correcting piece 7c are respectively located on two sides of the correcting face, and the correcting face is a plane coincident with the axis of the shaft workpiece placed on the detection table 4.
The working principle of the invention is as follows:
the first linear driver 6a, the second linear driver 7a and the third linear driver 7b are all ball screw sliding tables or electric push rods or other precise drivers with stepping linear driving functions.
The run-out value detector 6b is an electronic lever dial indicator, an electronic ruler, a laser ranging sensor or other sensors with relative distance detection functions, and judges the circular run-out value of the shaft workpiece by detecting the change of the relative distance between the outer circumferential surface of the shaft workpiece and the induction end of the shaft workpiece.
The correcting piece 7c is made of copper or other metal with hardness smaller than that of the shaft workpiece, and is used for extruding the shaft workpiece to enable the shaft workpiece to generate plastic bending, but the extrusion surface cannot generate plastic deformation.
Firstly, a shaft workpiece is horizontally placed on a detection table 4, then a rotary driving mechanism 5 drives the shaft workpiece to rotate around the axis of the shaft workpiece, and a run-out value detector 6b detects the circular run-out value of the outer circumferential surface of the rotating shaft workpiece;
in the detection process, the first linear driver 6a drives the run-out value detector 6b to move along the direction parallel to the axis of the shaft-type workpiece, so that the run-out value detector 6b can detect the run-out values of different parts of the outer circumferential surface of the shaft-type workpiece, and the run-out value detector 6b sends all detection data to the controller;
after the detection is finished, the controller compares the circle run-out values of different parts of the outer circumferential surface of the shaft workpiece to obtain the part with the maximum circle run-out value of the outer circumferential surface of the shaft workpiece, and then the controller sends signals to the rotary driving mechanism 5 and the correcting mechanism 7;
the rotary driving mechanism 5 drives the shaft-type workpiece to rotate, so that the part with the largest circle run-out value on the outer circumferential surface of the shaft-type workpiece is farthest away from the sensing end of the run-out value detector 6b, namely the part moves towards the direction closest to the output end of the correcting mechanism 7;
the second linear driver 7a drives the third linear driver 7b to move along the direction parallel to the axis of the shaft-like workpiece, so as to drive the correcting piece 7c to move to the position with the largest circular runout value on the outer circumferential surface of the shaft-like workpiece, the third linear driver 7b drives the correcting piece 7c to be close to the shaft-like workpiece and extrude the shaft-like workpiece, and the extrusion distance is the circular runout value of the position;
after the correction is finished, the rotary driving mechanism 5 drives the shaft-type workpiece to rotate again, and meanwhile, the detection mechanism 6 detects the shaft-type workpiece again to detect whether the circle run-out value of each part is in a qualified range.
As shown in fig. 2, the detecting table 4 includes two detecting seats symmetrically arranged at two sides of the detecting end of the jitter value detector 6b, and the detecting seats include:
the first bracket 4a is fixedly arranged on the frame;
the first rollers 4b are arranged adjacently, the two first rollers 4b are rotatably mounted on the first support 4a, the axes of the first rollers 4b are parallel to each other and are positioned on the same horizontal plane, and the first support 4a is provided with a slot extending to the position between the two first rollers 4 b.
The working principle of the detection table 4 is as follows: the inspection stage 4 has two first supports 4a and four first rollers 4b in total, and one end of the shaft-like workpiece is placed between two adjacent first rollers 4b and the other end of the shaft-like workpiece is placed between the other two adjacent first rollers 4b, so that the shaft-like workpiece is horizontally and rotatably placed on the two first supports 4 a.
As shown in fig. 2, the rotation driving mechanism 5 includes two rotation driving modules symmetrically disposed at two sides of the detection end of the jitter value detector 6b, the rotation driving modules are disposed right above the corresponding detection seats, and the rotation driving modules include:
the fourth linear driver 5a is fixedly arranged on the rack, and the driving direction of the fourth linear driver 5a is vertically arranged;
a first rotary driver 5b fixedly installed at an output end of the fourth linear driver 5a, a driving shaft of the first rotary driver 5b being horizontally disposed;
and a friction wheel 5c fixedly installed on a driving shaft of the first rotary driver 5b, wherein the friction wheel 5c is positioned right above the space between two adjacent first rollers 4 b.
The operating principle of the rotary drive 5 is: the fourth linear driver 5a is an air cylinder sliding table, the first rotary driver 5b is a servo motor, before feeding, the fourth linear driver 5a is used for driving the first rotary driver 5b to ascend to enable the first rotary driver 5b to be far away from the detection table 4, and the influence of the rotary driving mechanism 5 on feeding is avoided.
As shown in fig. 3 and 4, the non-working part of the third linear actuator 7b is elastically connected with the output end of the second linear actuator 7a, a second bracket 7c1 extending below the correcting element 7c is arranged beside the correcting element 7c, and a second roller 7c2 is rotatably arranged at the bottom end of the second bracket 7c 1;
the detection mechanism 6 further comprises a guide plate 6c fixedly installed at the output end of the first linear driver 6a, the guide plate 6c is in a vertically arranged flat plate shape, the top surface of the guide plate 6c is provided with a guide groove 6c1 which is concave downwards, the upper half part of the guide groove 6c1 is in a bell mouth shape with a large top and a small bottom, and the lower half part of the guide groove 6c1 is in a rectangular shape and is in clearance fit with the second roller 7c 2;
when the third linear driver 7b drives the correction member 7c to approach the inspection station 4, the second roller 7c2 enters the inside of the guide groove 6c1 and finally stays at the lower half of the guide groove 6c 1.
The operating principle of the guide plate 6 c: since the runout value detector 6b and the corrector 7c are driven by the first linear driver 6a and the second linear driver 7a, respectively, in the horizontal direction, subject to the influence of the driving accuracy of the first linear driver 6a and the second linear driver 7a, the second linear driver 7a does not necessarily drive the corrector 7c to move just above the runout value detector 6b, i.e., to the side of the shaft-like workpiece away from the runout value detector 6b, so that the third linear driver 7b and the second linear driver 7a are designed to be elastically connected, so that when the third linear driver 7b drives the corrector 7c to approach the shaft-like workpiece, the second roller 7c2 gradually enters the inside of the guide groove 6c1 and is guided into the lower half thereof by the guide groove 6c1, so that the position of the corrector 7c is corrected to the side of the shaft-like workpiece away from the runout value detector 6b under the combined action of the second roller 7c2 and the guide groove 6c1, thereby ensuring the correctness of the pressing part of the correction member 7 c.
As shown in fig. 3 and 4, the orthotic mechanism 7 further includes an elastic attachment module 7d, the elastic attachment module 7d including:
the first sliding block 7d1 is connected with the frame in a sliding way and is fixedly connected with the output end of the second linear driver 7a, and the sliding track of the first sliding block 7d1 is parallel to the driving direction of the second linear driver 7 a;
the second slider 7d2 is connected with the first slider 7d1 in a sliding way, the sliding track of the second slider 7d2 is parallel to the sliding track of the first slider 7d1, and the non-working part of the third linear driver 7b is fixedly connected with the second slider 7d 2;
and the elastic piece 7d3 is arranged between the first slider 7d1 and the second slider 7d2 and is used for enabling the second slider 7d2 to always have the trend of moving towards the center of the first slider 7d 1.
The elastic connection module 7d is a component for elastically connecting the output end of the second linear actuator 7a and the non-working part of the third linear actuator 7b, and the working principle of the elastic connection module 7d is as follows: the first slider 7d1 is provided with a second slider 7d2 through two cross bars, the second slider 7d2 can slide on the cross bars, the elastic piece 7d3 is a spring and is sleeved on the cross bars, and the elastic piece 7d3 drives the second slider 7d2 to keep at the central position of the first slider 7d1 through the self resilience force.
As shown in fig. 5 and 6, the material moving device 3 is mounted on the rack for automatically moving the material, and the material moving device 3 includes:
the material placing table 3a is arranged on the rack, the material placing table 3a is provided with a groove for horizontally placing the shaft workpiece, and the material placing table 3a and the detection table 4 are positioned at the same height;
the fifth linear driver 3b is arranged on the rack, and the driving direction of the fifth linear driver 3b is horizontally arranged;
a sixth linear actuator 3c fixedly installed at an output end of the fifth linear actuator 3b, a driving direction of the sixth linear actuator 3c being parallel to a driving direction of the fifth linear actuator 3 b;
the seventh linear driver 3d is fixedly arranged at the output end of the sixth linear driver 3c, and the driving direction of the seventh linear driver 3d is vertically arranged;
and the manipulator 3e is fixedly arranged at the output end of the seventh linear driver 3d, and an avoiding opening for avoiding the working end of the manipulator 3e is arranged on the material placing platform 3 a.
The working principle of the material moving device 3 is as follows: the fifth linear driver 3b, the sixth linear driver 3c and the seventh linear driver 3d are all cylinder sliding tables; the manipulator 3e comprises at least one finger cylinder provided with a clamping jaw, and the manipulator 3e is used for grabbing shaft workpieces; the seventh linear driver 3d is used for driving the manipulator 3e to vertically lift, so that the manipulator 3e is close to or far away from the material placing table 3a and the detection table 4, and the manipulator 3e can grab the shaft workpiece from the material placing table 3a and place the shaft workpiece on the detection table 4; the sixth linear driver 3c is used for driving the manipulator 3e to move back and forth right above the material placing table 3a and the detection table 4; the fifth linear driver 3b is used for driving the sixth linear driver 3c, the seventh linear driver 3d and the manipulator 3e to be away from the working interval of the straightening mechanism 7, so as to avoid collision between the material feeder 3 and the straightening piece 7c when the second linear driver 7a drives the straightening piece 7c to move horizontally.
As shown in fig. 6, 7 and 8, the automatic feeding device further comprises a storage box 1 and a feeder 2 which are installed on the rack and used for automatic feeding, wherein the storage box 1 is used for storing a large number of shaft workpieces which are horizontally stacked, the bottom surface of the storage box 1 is an inclined surface, a material placing table 3a is attached to the outer wall of the lower side of the bottom surface of the storage box 1, the top surface of the material placing table 3a is flush with the top surface of the side wall of the lower side of the bottom surface of the storage box 1, and the feeder 2 comprises:
the material lifting plate 2a is vertically arranged and is attached to the inner wall of the lower side of the bottom surface of the material storage box 1;
the eighth linear driver 2b is arranged on the rack, the output end of the eighth linear driver 2b is fixedly connected with the material lifting plate 2a, and the eighth linear driver 2b is used for driving the material lifting plate 2a to vertically lift;
the lift plate 2a has a top end having a stroke starting point flush with the bottom surface of the magazine case 1 and a stroke ending point flush with the top surface of the magazine case 1.
The working principle is as follows: under the action of gravity, a large amount of shaft workpieces stacked horizontally always have the tendency of moving towards the lower side of the bottom surface of the storage box 1, the eighth linear driver 2b is an air cylinder sliding table, the eighth linear driver 2b is used for driving the top end of the material lifting plate 2a to lift from the position flush with the bottom surface of the storage box 1, so that the shaft workpieces are lifted from the interior of the storage box 1 and move to the position flush with the top surface of the storage box 1 and close to the material placing table 3a, the shaft workpieces naturally roll down to the interior of the material placing table 3a, and then the eighth linear driver 2b drives the material lifting plate 2a to reset.
As shown in fig. 8, the inside of the material storage box 1 is provided with a material distribution block 1a, the material distribution block 1a is fixedly connected with the material storage box 1 and suspended inside the material storage box 1, and a gap through which only one shaft workpiece can pass is left between the bottom end of the material distribution block 1a and the bottom surface of the material storage box 1.
The working principle is as follows: the distributing block 1a is used for cutting off the inside of the material storage box 1, one side, away from the material placing table 3a, of the distributing block 1a is a material storage part and used for stacking a large number of shaft type workpieces, one side, close to the material placing table 3a, of the distributing block 1a is a pre-feeding part, after the shaft type workpieces penetrate through a gap between the distributing block 1a and the bottom surface of the material storage box 1, the shaft type workpieces are mutually abutted and arranged in a row approximately and are attached to the bottom surface of the material storage box 1, and the problem that the output force of the eighth linear driver 2b is insufficient to drive the lifting of the material lifting plate 2a due to the fact that the shaft type workpieces are excessively stopped right above the material lifting plate 2a is solved.
As shown in fig. 8 and 9, the feeder 2 further includes a material blocking member 2c disposed between the top end of the material storage box 1 and the material placing table 3a, the material blocking member 2c is rotatably connected to the material storage box 1, a rotation axis of the material blocking member 2c is horizontally disposed, the feeder 2 further includes a second rotary driver 2d for driving the material blocking member 2c to rotate, and a gap for only one shaft workpiece to stay is left between the material blocking member 2c and the top surface of the material storage box 1.
The material blocking part 2c and the second rotary driver 2d work principle: keep off material piece 2c and rotatably install at the top of storage case 1 through the pivot, second rotary actuator 2d is the combination of cylinder and link mechanism, and the output of cylinder passes through link mechanism and is connected with the pivot transmission.
The top surface of the material storage box 1 is an inclined surface which is downward and inclined towards one side of the material placing table 3a, after the eighth linear driver 2b drives the material lifting plate 2a to lift, if more than two shaft workpieces are stopped on the material lifting plate 2a, only one shaft workpiece can be stopped in a gap between the material blocking part 2c and the material storage box 1, after the eighth linear driver 2b drives the material lifting plate 2a to reset, the redundant shaft workpieces can return to the inside of the material storage box 1 along with the material lifting plate 2a, then the material blocking part 2c is driven by the second rotary driver 2d to turn over, so that a passage between the top surface of the material storage box 1 and the material placing table 3a is opened, and the shaft workpieces stopped in the gap roll into the material placing table 3a along the top surface of the material storage box 1.
As shown in fig. 10, the automatic material distributor also comprises a distributor 8 mounted on the frame for automatic distribution, and the distributor 8 comprises:
the first distributing chute 8a is arranged on one side of the detection mechanism 6 far away from the material storage box 1;
the second material distribution chute 8b is arranged right below the first material distribution chute 8 a;
the turnover plate 8c is rotatably arranged on one side, close to the detection mechanism 6, of the first distributing chute 8a, the rotating shaft of the turnover plate 8c is horizontally arranged, and the free end of the turnover plate 8c can rotate to abut against the first distributing chute 8a or abut against the second distributing chute 8 b;
and the fourth rotary driver 8d is arranged on the rack, and the output end of the fourth rotary driver 8d is in transmission connection with the turnover plate 8 c.
The working principle is as follows: the turnover plate 8c is rotatably arranged on the first distributing chute 8a through a rotating shaft, the fourth rotary driver 8d comprises an air cylinder and a shifting rod fixedly arranged at one end of the rotating shaft of the turnover plate 8c, and the fourth rotary driver 8d is used for driving one end, far away from the turnover plate 8c, of the shifting rod to move, so that the shifting rod drives the turnover plate 8c to rotate;
when the turnover plate 8c rotates to the free end of the turnover plate to abut against the first material distribution chute 8a, the material moving device 3 places qualified products on the turnover plate 8c so that the qualified products move to the inside of the first material distribution chute 8a along the turnover plate 8 c;
when the turning plate 8c rotates to the free end of the turning plate to abut against the second distribution chute 8b, the material moving device 3 places the unqualified product on the second distribution chute 8b so that the unqualified product moves to the inside of the second distribution chute 8b along the turning plate 8 c.
The working principle of the invention is as follows:
s100, ejecting a shaft workpiece from the material storage box 1 by the material loading device 2 to the material placing table 3 a;
s200, the manipulator 3e grabs the shaft workpieces on the material placing table 3a, and the manipulator 3e is driven to move by the sixth linear driver 3c and the seventh linear driver 3d, so that the manipulator 3e places the shaft workpieces on the detection table 4;
s300, the rotary driving mechanism 5 drives the shaft-type workpiece to rotate around the axis of the shaft-type workpiece, and meanwhile, the run-out value detector 6b detects the circular run-out value of the outer circumferential surface of the rotating shaft-type workpiece;
s310, in the detection process, the first linear driver 6a drives the run-out value detector 6b to move along the direction parallel to the axis of the shaft workpiece, so that the run-out value detector 6b can detect the circular run-out values of different parts of the outer circumferential surface of the shaft workpiece;
s400, comparing the circle run-out values of different parts of the outer circumferential surface of the shaft workpiece by using a controller to obtain the part with the maximum circle run-out value of the outer circumferential surface of the shaft workpiece, and then sending a signal to the rotary driving mechanism 5 and the correcting mechanism 7 by using the controller;
s410, the shaft workpiece is driven to rotate by the rotary driving mechanism 5, so that the position with the largest circular run-out value on the outer circumferential surface of the shaft workpiece is farthest away from the sensing end of the run-out value detector 6b, namely the position moves towards the direction closest to the output end of the correcting mechanism 7;
s420, the second linear driver 7a drives the third linear driver 7b to move along the direction parallel to the axis of the shaft-type workpiece, so that the correcting piece 7c is driven to move to the position with the largest circular runout value on the outer circumferential surface of the shaft-type workpiece, the third linear driver 7b drives the correcting piece 7c to be close to the shaft-type workpiece and extrude the shaft-type workpiece, and the extrusion distance is the circular runout value of the position;
and S500, after the correction is finished, the rotary driving mechanism 5 drives the shaft-type workpiece to rotate again, and meanwhile, the detection mechanism 6 detects the shaft-type workpiece again to detect whether the circle run-out value of each part is in a qualified range.
S600, the mechanical arm 3e grabs the shaft workpieces on the detection table 4 and places the shaft workpieces on the turnover plate 8c, the controller sends a work instruction to the fourth rotating driver 8d according to a detection result, and the fourth rotating driver 8d drives the turnover plate 8c to turn over so that the shaft workpieces roll into the first distribution chute 8a or the second distribution chute 8b respectively.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The utility model provides a circumference symmetry type axle type work piece is beated and is detected levelling machine, includes the frame and installs in the frame:
the detection table (4) is used for horizontally placing the shaft workpieces;
the rotary driving mechanism (5) is used for driving the shaft workpieces arranged on the detection table (4) to rotate around the axis of the shaft workpieces;
the detection mechanism (6) is used for detecting the concentricity of the outer circumferential surface of the shaft workpiece placed on the detection table (4);
the correcting mechanism (7) is used for correcting the bending degree of the shaft workpiece placed on the detection table (4);
it is characterized in that the preparation method is characterized in that,
the detection mechanism (6) comprises a first linear driver (6a) and a jumping value detector (6b), the first linear driver (6a) is horizontally arranged and fixedly connected with the rack, the driving direction of the first linear driver (6a) is parallel to the axis of the shaft workpiece placed on the detection table (4), the jumping value detector (6b) is fixedly installed at the output end of the first linear driver (6a), and the jumping value detector (6b) is used for detecting the circular jumping value of the outer circumferential surface of the shaft workpiece placed on the detection table (4);
the correcting mechanism (7) comprises a second linear driver (7a), a third linear driver (7b) and a correcting part (7c), the second linear driver (7a) is horizontally arranged and fixedly connected with the rack, the driving direction of the second linear driver (7a) is parallel to the axis of the shaft workpiece placed on the detection table (4), the third linear driver (7b) is installed at the output end of the second linear driver (7a), the driving direction of the third linear driver (7b) is vertically arranged, the correcting part (7c) is fixedly installed at the output end of the third linear driver (7b), the detection end of the jitter value detector (6b) and the correcting part (7c) are respectively located on two sides of the correcting surface, and the correcting surface is a plane coincident with the axis of the shaft workpiece placed on the detection table (4);
the non-working part of the third linear driver (7b) is elastically connected with the output end of the second linear driver (7a), a second bracket (7c1) extending below the correcting piece (7c) is arranged beside the correcting piece (7c), and a second roller (7c2) is rotatably arranged at the bottom end of the second bracket (7c 1);
the detection mechanism (6) further comprises a guide plate (6c) fixedly mounted at the output end of the first linear driver (6a), the guide plate (6c) is in a vertically arranged flat plate shape, a guide groove (6c1) which is sunken downwards is arranged on the top surface of the guide plate (6c), the upper half part of the guide groove (6c1) is in a bell mouth shape with a large top and a small bottom, and the lower half part of the guide groove (6c1) is in a rectangular shape and is in clearance fit with the second roller (7c 2);
when the third linear driver (7b) drives the correcting piece (7c) to approach the detection table (4), the second roller (7c2) enters the inner part of the guide groove (6c1) and finally stays at the lower half part of the guide groove (6c 1).
2. The runout detection straightening machine for shaft-type workpieces with circumferential symmetry according to claim 1, characterized in that the detection table (4) comprises two detection seats symmetrically arranged at both sides of the detection end of the runout value detector (6b), and the detection seats comprise:
the first bracket (4a) is fixedly arranged on the frame;
the first rollers (4b) are arranged adjacently, the two first rollers (4b) are rotatably mounted on the first support (4a), the axes of the first rollers (4b) are parallel to each other and are located on the same horizontal plane, and a groove extending between the two first rollers (4b) is formed in the first support (4 a).
3. The runout detection and correction machine for shaft-type workpieces with circumferential symmetry according to claim 2, wherein the rotary driving mechanism (5) comprises two rotary driving modules symmetrically arranged at two sides of the detection end of the runout value detector (6b), the rotary driving modules are arranged right above the corresponding detection seats, and the rotary driving modules comprise:
the fourth linear driver (5a) is fixedly arranged on the rack, and the driving direction of the fourth linear driver (5a) is vertically arranged;
the first rotary driver (5b) is fixedly arranged at the output end of the fourth linear driver (5a), and the driving shaft of the first rotary driver (5b) is horizontally arranged;
and the friction wheel (5c) is fixedly arranged on a driving shaft of the first rotary driver (5b), and the friction wheel (5c) is positioned right above the space between two adjacent first rollers (4 b).
4. The runout detection straightening machine for shaft-type workpieces with circumferential symmetry according to claim 1, characterized in that the straightening mechanism (7) further comprises an elastic connection module (7d), and the elastic connection module (7d) comprises:
the first sliding block (7d1) is connected with the rack in a sliding way and is fixedly connected with the output end of the second linear driver (7a), and the sliding track of the first sliding block (7d1) is parallel to the driving direction of the second linear driver (7 a);
the second slider (7d2) is connected with the first slider (7d1) in a sliding mode, the sliding track of the second slider (7d2) is parallel to the sliding track of the first slider (7d1), and the non-working part of the third linear driver (7b) is fixedly connected with the second slider (7d 2);
and the elastic piece (7d3) is arranged between the first slider (7d1) and the second slider (7d2) and is used for enabling the second slider (7d2) to always have the tendency of moving towards the center of the first slider (7d 1).
5. The runout detection and correction machine for the shaft-type workpieces with circumferential symmetry according to claim 1, further comprising a material moving device (3) mounted on the frame for automatically moving the material, wherein the material moving device (3) comprises:
the material placing table (3a) is arranged on the rack, the material placing table (3a) is provided with a groove for horizontally placing the shaft workpiece, and the material placing table (3a) and the detection table (4) are positioned at the same height;
the fifth linear driver (3b) is arranged on the rack, and the driving direction of the fifth linear driver (3b) is horizontally arranged;
the sixth linear driver (3c) is fixedly arranged at the output end of the fifth linear driver (3b), and the driving direction of the sixth linear driver (3c) is parallel to the driving direction of the fifth linear driver (3 b);
the seventh linear driver (3d) is fixedly arranged at the output end of the sixth linear driver (3c), and the driving direction of the seventh linear driver (3d) is vertically arranged;
and the manipulator (3e) is fixedly arranged at the output end of the seventh linear driver (3d), and an avoiding opening for avoiding the working end of the manipulator (3e) is arranged on the material placing platform (3 a).
6. The runout detection and correction machine for the shaft workpieces with the circumferentially symmetrical shapes according to claim 5, further comprising a storage box (1) and a feeder (2) which are installed on the frame and used for automatic feeding, wherein the storage box (1) is used for storing a large number of shaft workpieces which are horizontally stacked, the bottom surface of the storage box (1) is an inclined surface, a material placing table (3a) is attached to the outer wall of the lower side of the bottom surface of the storage box (1), the top surface of the material placing table (3a) is flush with the top surface of the side wall of the lower side of the bottom surface of the storage box (1), and the feeder (2) comprises:
the material lifting plate (2a) is vertically arranged and is attached to the inner wall of the lower side of the bottom surface of the material storage box (1);
the eighth linear driver (2b) is arranged on the rack, the output end of the eighth linear driver (2b) is fixedly connected with the material lifting plate (2a), and the eighth linear driver (2b) is used for driving the material lifting plate (2a) to vertically lift;
the starting point of the stroke of the top end of the material lifting plate (2a) is flush with the bottom surface of the material storage box (1), and the end point of the stroke of the top end of the material lifting plate is flush with the top surface of the material storage box (1).
7. The runout detection and correction machine for the circumferentially symmetrical shaft-type workpieces as claimed in claim 6, characterized in that the storage bin (1) is provided with a distributor block (1a) inside, the distributor block (1a) is fixedly connected with the storage bin (1) and suspended inside the storage bin (1), and a gap is left between the bottom end of the distributor block (1a) and the bottom surface of the storage bin (1) for only one shaft-type workpiece to pass through.
8. The runout detection straightening machine for the circumferentially symmetrical shaft-type workpieces as claimed in claim 6, wherein the feeder (2) further comprises a material blocking member (2c) arranged between the top end of the storage box (1) and the material placing table (3a), the material blocking member (2c) is rotatably connected with the storage box (1), the rotating shaft of the material blocking member (2c) is horizontally arranged, the feeder (2) further comprises a second rotary driver (2d) for driving the material blocking member (2c) to rotate, and a gap for only one shaft-type workpiece to stay is reserved between the material blocking member (2c) and the top surface of the storage box (1).
9. The runout detection and correction machine for the shaft-type workpieces with the symmetrical circumferences according to claim 6, further comprising a distributor (8) installed on the frame for automatically distributing the workpieces, wherein the distributor (8) comprises:
the first distributing chute (8a) is arranged on one side of the detection mechanism (6) far away from the material storage box (1);
a second distributing chute (8b) arranged right below the first distributing chute (8 a);
the turnover plate (8c) is rotatably arranged on one side, close to the detection mechanism (6), of the first material distribution chute (8a), the rotating shaft of the turnover plate (8c) is horizontally arranged, and the free end of the turnover plate (8c) can rotate to abut against the first material distribution chute (8a) or abut against the second material distribution chute (8 b);
and the fourth rotary driver (8d) is arranged on the rack, and the output end of the fourth rotary driver (8d) is in transmission connection with the turnover plate (8 c).
CN202011181453.0A 2020-10-29 2020-10-29 Circumferential symmetry type axle type work piece runout detects levelling machine Active CN112588884B (en)

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Address after: 315500 No.2 Shanghai Industrial City, Shangtian Industrial Zone, Fenghua District, Ningbo City, Zhejiang Province

Patentee after: Ningbo Kesheng Axle Industry Co.,Ltd.

Address before: 315500 No.2 Shanghai Industrial City, Shangtian Industrial Zone, Fenghua District, Ningbo City, Zhejiang Province

Patentee before: FENGHUA KESHENG MICRO SHAFT Co.,Ltd.