CN210892860U - Wireless direct-cooling cleaning device based on sliding rail power supply - Google Patents

Wireless direct-cooling cleaning device based on sliding rail power supply Download PDF

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Publication number
CN210892860U
CN210892860U CN201921855759.2U CN201921855759U CN210892860U CN 210892860 U CN210892860 U CN 210892860U CN 201921855759 U CN201921855759 U CN 201921855759U CN 210892860 U CN210892860 U CN 210892860U
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China
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power supply
guide rail
supply guide
cleaning
truss
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CN201921855759.2U
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Chinese (zh)
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韩龙
吕燕
孙成旭
赵欣彤
朱程皓
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Shenyang Academy of Instrumentation Science Co Ltd
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Shenyang Academy of Instrumentation Science Co Ltd
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Abstract

The utility model discloses a wireless direct cooling cleaning device based on a slide rail power supply type, which comprises a cleaning mechanism, wherein the cleaning mechanism is positioned on a walking truss arranged on a track near an air cooler; a power supply guide rail is further arranged below the track, a control box is arranged on the walking truss, the control box is communicated with the power supply guide rail through a current collector and supplies power to the cleaning mechanism through a cable; the power supply guide rail is fixed on the track, and a sliding contact wire is arranged in the power supply guide rail; the current collector is in sliding fit with the sliding contact line and is fixedly connected with the truss through the fixed shifting fork. The structure of the utility model can realize that no cable is arranged on the ground in the cleaning process during the use process, and the faults, interference, accidents and the like caused by the existence of the cable can not occur; the sliding contact line is concealed, the protection level is high, and the reliability is extremely high; the device can realize wireless control, greatly improves the automation degree of the device, improves the cleaning efficiency of the whole device and reduces the maintenance cost.

Description

Wireless direct-cooling cleaning device based on sliding rail power supply
Technical Field
The utility model belongs to the technical field of belt cleaning device, concretely relates to wireless direct cooling belt cleaning device based on slide rail power supply formula.
Background
At present, in a direct air cooling system of a hybrid condenser applied to a domestic power plant, fins of a radiator of an indirect cooling tower need to be cleaned regularly in order to ensure the heat dissipation effect of the system and improve the heat exchange efficiency. The main cleaning mode is to effectively clean floating and sinking, pollen, insects and bird excrement accumulated on the surface by impacting the surface of the radiator through fan-shaped high-pressure water jet.
The mainstream automatic cleaning equipment in the market at present is full-automatic matrix type belt cleaning device, for example, the patent number is 200910013347.9, and the patent name is: the patent of indirect air cooler self-cleaning device in power station, discloses one, a indirect air cooler self-cleaning device in power station, and it includes wiper mechanism, and the technical essential is: a closed annular rail is arranged in the tower at a position close to the air cooler, and a walking truss with a walking driving device is arranged on the rail; the truss is provided with a vertical frame which moves horizontally, and the truss is also provided with a guide limiting mechanism of the vertical frame; a vertical moving guide rail is arranged on the vertical frame, and a vertical travelling mechanism and a vertical driving mechanism are sequentially arranged on the vertical moving guide rail; the vertical traveling mechanism is also provided with a cleaning mechanism, the cleaning mechanism comprises at least two rows of cleaning pipe bundles and cleaning nozzles distributed on the cleaning pipe bundles, the spraying direction of the cleaning nozzles is vertical to the cleaning surface of the air cooler, and the cleaning pipe bundles are connected with a high-pressure water generating device through high-pressure hoses. The main working mode is that a motor drives a walking truss on a linear guide rail, the truss stops after moving to a body position, and then a lifting motor drives a vertical frame to clean a longitudinal radiator. After the cleaning operation is finished, the robot can automatically move to the next position to continue the cleaning operation. The cleaning device has the characteristics of good cleaning effect, high automation degree, environmental protection, no pollution, simple structure, convenience in maintenance and the like.
However, according to the feedback and summary of the practical field application for many years, the following defects still exist in the current automatic direct cooling cleaning device: 1. control and power cables are lengthy. When the cleaning operation, operating personnel need remove programme-controlled suitcase and wash to different stations, and power cable and control cable are connected to the suitcase simultaneously, and operating personnel need pull and move the cable, very big acceleration the wearing and tearing of cable and ageing, produce the truss walking easily and interfere, personnel trip or the vehicle rolls the circumstances such as. Not only increases the maintenance cost and the use difficulty, but also reduces the cleaning efficiency and wastes time and labor;
2. programmed suitcases are cumbersome and inconvenient to carry and move. Although the program control cabinet matched with the existing direct cooling cleaning equipment is designed to be carried by a single handle, the weight of the single cabinet reaches 30 jin. In addition, a connecting cable is attached when the portable electric appliance is used, and the portable electric appliance is very inconvenient to carry by a single person. And the service distance is limited by the length of the cable, the station needs to be continuously moved and replaced, the burden of operators is greatly increased, and the cleaning efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a wireless cold belt cleaning device directly based on slide rail power supply formula adopts and touches slide-wire power supply mode and wireless remote control mode to improve the degree of automation of current device, practice thrift the human cost, improve the cleaning efficiency.
The utility model discloses a realize through following technical scheme: a wireless direct cooling cleaning device based on a sliding rail power supply type comprises a cleaning mechanism, wherein a rail is arranged in a tower and close to an air cooler, and a walking truss is arranged on the rail; the truss is provided with a vertical frame; a vertical moving guide rail is arranged on the vertical frame, and a vertical traveling mechanism is arranged on the vertical moving guide rail; be provided with wiper mechanism on perpendicular running gear, its characterized in that: a power supply guide rail is further arranged below the track, a control box is arranged on the walking truss, the control box is communicated with the power supply guide rail through a current collector and supplies power to the cleaning mechanism through a cable; the power supply guide rail is fixed on the track, and a sliding contact wire is arranged in the power supply guide rail; the current collector is in sliding fit with the sliding contact line and is fixedly connected with the truss through the fixed shifting fork.
Further: the power supply guide rail is tubular and is in an inverted convex shape, and an opening at the lower end of the power supply guide rail is matched with the current collector.
Further: two sides of the opening at the lower end of the power supply guide rail are provided with outward flanges.
Further: the remote control device is characterized by further comprising a remote controller matched with the control box, and wireless control modules capable of communicating with each other are respectively installed on the control box and the remote controller.
The utility model has the advantages that: 1. the utility model completely changes the structure of the existing cleaning device, and has small change and obvious effect; 2. after the improvement, no cable is arranged on the ground in the cleaning process, and faults, interference, accidents and the like caused by the existence of the cable can be avoided; 3. the touch slide wire is concealed, an aluminum alloy sheath can be arranged outside the touch slide wire, the protection grade reaches IP55, and the touch slide wire is rain-proof, snow, frost and freezing attacks and is touched by foreign matters; the modularized splicing installation is adopted, so that the maintenance and the replacement are convenient; the service life is more than 20 years, and the reliability is extremely high; 4. the whole cleaning device can realize wireless control after transformation, and the automation degree of the device is greatly improved. The wireless portable module is light and easy to carry, simple to operate, and interference immunity is strong, and the reliability is high to this cleaning efficiency who has improved whole device reduces the maintenance cost.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
fig. 3 is the matching structure diagram of the fixed shifting fork and the power supply guide rail of the utility model.
The sequence numbers in the figures illustrate: the device comprises a track 1, a truss 2, a power supply guide rail 3, a control box 4, a current collector 5, a sliding contact wire 6, a fixed shifting fork 7, a flanging 8 and an air cooler 10.
Detailed Description
As shown in fig. 1-3, the wireless direct cooling cleaning device based on the power supply of the sliding rail of the present invention is used for cleaning an air cooler 10 of a power station, and comprises a cleaning mechanism, wherein a rail 1 is arranged in a position close to the air cooler in a tower, and a walking truss 2 is arranged on the rail; the truss is provided with a vertical frame; a vertical moving guide rail is arranged on the vertical frame, and a vertical traveling mechanism is arranged on the vertical moving guide rail; and a cleaning mechanism is arranged on the vertical travelling mechanism. A power supply guide rail 3 is further arranged below the track, a control box 4 (the position which does not obstruct cleaning can be realized, and the position is not limited to the position shown in the drawing) is arranged on the walking truss in a screwing or welding way, the control box is communicated with the power supply guide rail through a current collector 5, and is connected with the cleaning mechanism through a cable and supplies power; the power supply guide rail is fixed on the track, and a sliding contact wire 6 is arranged in the power supply guide rail, so that the concealed arrangement is realized; the current collector is in sliding fit with the sliding contact line, the current collector is fixedly connected with the truss through the fixed shifting fork 7, and the wire part is connected with the control box.
Preferably: the power supply guide rail is tubular and is in an inverted convex shape, a touch slide line is arranged in the power supply guide rail, and an opening at the lower end of the power supply guide rail is matched with the current collector.
Preferably: the power supply guide rail is a tubular power supply contact slide wire, and the power supply guide rail and the contact slide wire inside the power supply guide rail are integrally arranged.
Preferably: the two sides of the opening at the lower end of the power supply guide rail are provided with outward flanges 8, so that the protection capability to rainwater and the like can be improved.
Preferably: the remote control device is characterized by further comprising a remote controller matched with the control box, and wireless control modules capable of communicating with each other are respectively installed on the control box and the remote controller.
Specifically, in the structure, in a single straight cooling tower, the tubular power supply sliding contact line can be arranged below the track and is parallel to the track. The length of a single power supply sliding contact line is 4 meters, the square of 4 poles is 16 square, the rated current carrying is 100A, the single power supply sliding contact line is installed and fixed by an elevator or a bolt, the distance between the single power supply sliding contact line and the guide rail is 300 mm and 500mm, the sliding contact lines are spliced by a connecting sheath, and the assembly, the disassembly, the adjustment and the maintenance are very convenient; the truss and the current collector are rigidly connected by a fixed shifting fork, and the elasticity of the fixed shifting fork is adjustable. When the truss walks, the current collector can also follow in parallel with the truss to supply power for a control box, a speed reducer and the like. The control box adopts a PLC to collect and send signals and instructions, the frequency converter controls the traveling speed in the vertical direction, and the horizontal and turning speeds are used as constant speeds; the remote controller is a wireless portable module, can be controlled at a far end by being carried by hands, is provided with an MCGS touch screen and an AB433A type wireless 485 remote transmission terminal module, and is used for remotely transmitting 485 signals, and the effective transmission distance can reach 3 kilometers (without obstruction); a 5000MAh lithium battery is adopted for internal power supply, and the continuous working time can reach 12 hours; the shell of the portable module is made of industrial PC material, the protection grade is IP67, and the total weight is not more than 3 jin.
In this structure, can realize that original direct cooling belt cleaning device's touches slide-wire power supply and wireless remote control function. The original wired portable control box is replaced by a fixed control box, the control box is fixed on the side surface of the truss and the like and moves horizontally along with the truss, and the original junction box cable is connected into the control box; the control box protection grade IP66 is supplied with power by a built-in slide-contacting wire to replace the original cable power supply; the wireless handheld module remotely controls the truss at the far end on the island, and the remote control comprises left and right movement of the truss, up and down movement of a vertical frame, feedback of a limiting signal and the like.
The utility model has the advantages that: 1. the utility model completely changes the structure of the existing cleaning device, and has small change and obvious effect; 2. after the improvement, no cable is arranged on the ground in the cleaning process, and faults, interference, accidents and the like caused by the existence of the cable can be avoided; 3. the touch slide wire is concealed, an aluminum alloy sheath can be arranged outside the touch slide wire, the protection grade reaches IP55, and the touch slide wire is rain-proof, snow, frost and freezing attacks and is touched by foreign matters; the modularized splicing installation is adopted, so that the maintenance and the replacement are convenient; the service life is more than 20 years, and the reliability is extremely high; 4. the whole cleaning device can realize wireless control after transformation, and the automation degree of the device is greatly improved. The wireless portable module is light and easy to carry, simple to operate, and interference immunity is strong, and the reliability is high to this cleaning efficiency who has improved whole device reduces the maintenance cost.

Claims (4)

1. A wireless direct cooling cleaning device based on a sliding rail power supply type comprises a cleaning mechanism, wherein a rail is arranged in a tower and close to an air cooler, and a walking truss is arranged on the rail; the truss is provided with a vertical frame; a vertical moving guide rail is arranged on the vertical frame, and a vertical traveling mechanism is arranged on the vertical moving guide rail; be provided with wiper mechanism on perpendicular running gear, its characterized in that: a power supply guide rail is further arranged below the track, a control box is arranged on the walking truss, the control box is communicated with the power supply guide rail through a current collector and supplies power to the cleaning mechanism through a cable;
the power supply guide rail is fixed on the track, and a sliding contact wire is arranged in the power supply guide rail; the current collector is in sliding fit with the sliding contact line and is fixedly connected with the truss through the fixed shifting fork.
2. The cleaning device of claim 1, wherein: the power supply guide rail is tubular and is in an inverted convex shape, and an opening at the lower end of the power supply guide rail is matched with the current collector.
3. The cleaning device of claim 2, wherein: two sides of the opening at the lower end of the power supply guide rail are provided with outward flanges.
4. The cleaning device of claim 1, wherein: the remote control device is characterized by further comprising a remote controller matched with the control box, and wireless control modules capable of communicating with each other are respectively installed on the control box and the remote controller.
CN201921855759.2U 2019-10-31 2019-10-31 Wireless direct-cooling cleaning device based on sliding rail power supply Active CN210892860U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921855759.2U CN210892860U (en) 2019-10-31 2019-10-31 Wireless direct-cooling cleaning device based on sliding rail power supply

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921855759.2U CN210892860U (en) 2019-10-31 2019-10-31 Wireless direct-cooling cleaning device based on sliding rail power supply

Publications (1)

Publication Number Publication Date
CN210892860U true CN210892860U (en) 2020-06-30

Family

ID=71340495

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921855759.2U Active CN210892860U (en) 2019-10-31 2019-10-31 Wireless direct-cooling cleaning device based on sliding rail power supply

Country Status (1)

Country Link
CN (1) CN210892860U (en)

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