CN210875980U - Ground rail type automatic spraying line - Google Patents

Ground rail type automatic spraying line Download PDF

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Publication number
CN210875980U
CN210875980U CN201921390718.0U CN201921390718U CN210875980U CN 210875980 U CN210875980 U CN 210875980U CN 201921390718 U CN201921390718 U CN 201921390718U CN 210875980 U CN210875980 U CN 210875980U
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CN
China
Prior art keywords
box body
automatic
workshop
spraying
heating
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Expired - Fee Related
Application number
CN201921390718.0U
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Chinese (zh)
Inventor
钟韶平
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Xiamen Cisco Technology Co ltd
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Xiamen Cisco Technology Co ltd
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Priority to CN201921390718.0U priority Critical patent/CN210875980U/en
Application granted granted Critical
Publication of CN210875980U publication Critical patent/CN210875980U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to the technical field of spraying equipment, and discloses a ground rail type automatic spraying line, which comprises a machining main workshop, wherein a transmission frame is arranged in the machining main workshop, a transmission chain wheel is arranged in the transmission frame, and a transmission chain is arranged on the surface of the transmission chain wheel; the processing general workshop comprises a processing workshop and a dust-free workshop, wherein a workpiece inlet chamber, an electrostatic dust remover, a cleaning box body, a first heating and drying box body, a cooling box body, an automatic powder spraying box body, an automatic paint spraying box body, a second heating and drying box body, a curing box body and a workpiece receiving chamber are arranged in the processing workshop; the conveying chain is led out from the part inlet chamber, sequentially passes through the electrostatic dust remover, the cleaning box body, the first heating and drying box body, the cooling box body, the automatic powder spraying box body, the automatic paint spraying box body, the second heating and drying box body and the curing box body, and finally enters the part receiving chamber; the utility model has the characteristics of product surface effect is good, the spraying layer is difficult damaged or drop.

Description

Ground rail type automatic spraying line
Technical Field
The utility model relates to a spraying equipment technical field, concretely relates to ground rail formula automatic spraying line.
Background
The spraying is a coating method of dispersing the coating into uniform and fine droplets by a spray gun or a disc-type atomizer by means of pressure or centrifugal force and applying the droplets on the surface of an object to be coated; at present, the spraying mode for the surface of a workpiece is divided into two types: one is manually paint by manpower, and the other is to arrange a ground rail spraying line and realize automatic paint spraying by a machine; with the development of industrial technology and the improvement of labor cost, more and more enterprises develop the spraying of products from manual to automatic at present, and the automation degree is higher and higher; however, the ground rail spraying line in the prior art mostly has simple pretreatment and post-treatment on the product, the pretreatment is mostly carried out only by a dust removal step, and the post-treatment is mostly carried out only by a curing step, which results in poor and rough surface effect of the product after spraying, and the condition that the spraying layer is easy to fall off and damage occurs.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a ground rail formula automatic spraying line.
In order to solve the technical problem, the technical scheme of the utility model is that: a ground rail type automatic spraying line comprises a machining main workshop, wherein a transmission rack is arranged in the machining main workshop, a transmission chain wheel is arranged in the transmission rack, a transmission chain is arranged on the surface of the transmission chain wheel, and the transmission chain wheels are connected together through transmission of the transmission chain; the processing general workshop comprises a processing workshop and a dust-free workshop, and the processing workshop is arranged above the dust-free workshop; the automatic powder spraying box, the automatic paint spraying box, the second heating drying box and the curing box are sequentially arranged rightwards, the position of the curing box does not exceed the workpiece inlet chamber, and the workpiece receiving chamber is arranged above the curing box; the conveying chain is led out from the workpiece inlet chamber, sequentially passes through the electrostatic dust collector, the cleaning box body, the first heating and drying box body, the cooling box body, the automatic powder spraying box body, the automatic paint spraying box body, the second heating and drying box body and the curing box body, finally enters the workpiece receiving chamber, and the conveying chain in the interval between the electrostatic dust collector and the cleaning box body is arranged in a dust-free workshop.
Preferably, the electrostatic precipitator, wash the box, first heating stoving box, cooling box, the box of dusting automatically, the box of spraying paint automatically, the second heating stoving box and the position of solidification box all are in the transmission frame, and it is outside that the room of advancing and addressee room right-hand member and upper end are in the transmission frame, and it is outside to satisfy first room door and second room door and be in the transmission frame.
Preferably, the upper end of the processing workshop is provided with a workshop door, the two ends of the processing workshop are provided with fireproof escape doors, the left end of the dust-free workshop is provided with a fireproof escape door, and the processing workshop and the dust-free workshop are communicated through the dustproof sealing door.
Preferably, a ventilation system is arranged in the dust-free workshop.
Preferably, advance indoor automatic machine and the central electronic control system of being equipped with of mail, automatic machine of going up is connected with the conveying chain, and the right-hand member of advancing the mail room is equipped with first room door, washs the box and includes catch basin, water pump and shower nozzle, and the water pump is established in the catch basin, and the end of intaking of shower nozzle communicates with the play water end of water pump, and the cooling box is including establishing the air-cooler in inside, and the solidification box is equipped with the mail box including establishing the UV solidification lamp in inside in the mail room, and the tail end at the conveying chain is established to the mail box, and open the upper end of mail room has the second room door.
Preferably, a heating lamp and a hot air fan are arranged in the first heating drying box body and the second heating drying box body.
Preferably, be equipped with first automatically regulated frame, powder gun and powder reclaimer in the automatic powder spraying box, first automatically regulated frame is the level setting with the conveying chain that penetrates in the automatic powder spraying box, and establish at conveying chain both ends, the powder gun is established on first automatically regulated frame, the powder reclaimer is established and leans on lower extreme position in the automatic powder spraying box, be equipped with second automatically regulated frame in the automatic paint spraying box, paint gun and paint reclaimer, second automatically regulated frame is the level setting with the conveying chain that spreads into in the automatic paint spraying box, and establish at conveying chain both ends, the paint gun is established on second automatically regulated, the paint reclaimer is established and is leaned on lower extreme position in the automatic paint spraying box.
Compare prior art, the utility model has the advantages that:
1. the utility model discloses a be equipped with electrostatic precipitator, wash the box, first heating stoving box, the cooling box, when carrying out the pretreatment to the work piece, local rail formula automatic spraying line can remove dust to the work piece, wash, dry, the cooling, the surface of messenger's work piece is very clean and tidy, be difficult to have impurity, and the temperature of work piece itself also suitably carries out spraying process, just carry out spraying process's mode after removing dust for prior art, it is more clean and tidy to have messenger's work piece surface, the product surface after messenger's work piece spraying is accomplished is effectual, very smooth.
2. The utility model discloses a be equipped with second heating stoving box and curing chamber, when carrying out the aftertreatment to the work piece, local rail formula automatic spraying line can heat stoving and solidification to the work piece, the spraying layer of the work piece surface after making the spraying accomplish is more firm, directly carry out the mode of solidification after the work piece spraying is accomplished for prior art, it can make the spraying layer of work piece surface comparatively congeal the reality and have certain temperature to heat stoving earlier with the work piece, prevent that the spraying layer of work piece surface from directly solidifying and lead to the spraying layer viscidity not enough because of the temperature is too high suddenly, cause the emergence of the fracture condition that drops.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the automatic powder spraying box of the present invention;
FIG. 3 is a schematic structural view of an automatic paint spraying box of the present invention;
FIG. 4 is a schematic structural view of a cleaning box of the present invention;
fig. 5 is a schematic structural view of the first heating and drying box of the present invention.
Reference numerals: 1. a machining general workshop; 100. processing the processing workshop; 200. a dust-free workshop; 2. a conveyor chain; 3. a transmission rack; 4. a drive sprocket; 5. a workpiece inlet chamber; 6. a first door; 7. automatic loading machine; 8. an electrostatic precipitator; 9. cleaning the box body; 91. a water storage tank; 92. a water pump; 93. a spray head; 10. a first heating drying box body; 101. a heating lamp; 102. a hot air fan; 11. cooling the box body; 111. an air cooler; 12. the powder is automatically sprayed to the box body; 121. a first automatic adjusting bracket; 122. a powder gun; 123. a powder recovery machine; 13. automatically spraying paint to the box body; 131. a second automatic adjusting bracket; 132. a paint spray gun; 133. a paint recycling machine; 14. a second heating drying box body; 15. curing the box body; 16. a UV curing lamp; 17. an addressee room; 18. an inbox; 19. a second door; 20. a central electronic control system; 21. a workshop door; 22. a fireproof escape door; 23. a ventilation system; 24. a dust-proof sealing door; m, a workpiece.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
Example (b): the embodiment described with reference to fig. 1 to 5 provides a ground rail type automatic spraying line, which comprises a machining main workshop 1, wherein a transmission rack 3 is arranged in the machining main workshop 1, a transmission chain wheel 4 is arranged in the transmission rack 3, a transmission chain 2 is arranged on the surface of the transmission chain wheel 4, and the transmission chain wheels 4 are connected together through the transmission chain 2 in a transmission manner; the processing general workshop 1 comprises a processing workshop 100 and a dust-free workshop 200, wherein the processing workshop 100 is arranged above the dust-free workshop 200, the upper end of the processing workshop 100 is provided with a workshop door 21, the two ends of the processing workshop are provided with fireproof escape doors 22, the left end of the dust-free workshop 200 is provided with a fireproof escape door 22, the processing workshop 100 is communicated with the dust-free workshop 200 through a dustproof sealing door 24, a ventilation system 23 is further arranged in the dust-free workshop 200, the ventilation system 23 is used for ventilating the dust-free workshop 200 with the outside, the ventilation system 23 is a mature technology in the prior art, and the working principle of the ventilation system is not repeated herein; processing workshop 100 is equipped with into room 5, electrostatic precipitator 8, washing box 9, first heating stoving box 10, cooling box 11, the box 12 that dusts automatically, the box 13 that sprays paint automatically, second heating stoving box 14, solidification box 15 and addressee room 17 in, and in this embodiment, the arrangement of aforementioned mechanism is: the workpiece inlet chamber 5 is arranged above the electrostatic dust collector 8, the electrostatic dust collector 8 and the cleaning box body 9 are respectively arranged at the positions close to two ends of the processing workshop 100, the first heating and drying box body 10 is arranged at the right side of the cleaning box body 9, the cooling box body 11 is arranged above the first heating and drying box body 10, the automatic powder spraying box body 12, the automatic paint spraying box body 13, the second heating and drying box body 14 and the curing box body 15 are sequentially arranged rightwards, the position of the curing box body 15 is not more than the workpiece inlet chamber 5, and the workpiece receiving chamber 17 is arranged above the curing box body 15; the positions of the electrostatic dust remover 8, the cleaning box body 9, the first heating and drying box body 10, the cooling box body 11, the automatic powder spraying box body 12, the automatic paint spraying box body 13, the second heating and drying box body 14 and the curing box body 15 are all located in the transmission rack 3, the right ends and the upper ends of the feeding chamber 5 and the receiving chamber 17 are located outside the transmission rack 3, and the first chamber door 6 and the second chamber door 19 are located outside the transmission rack 3.
The conveying chain 2 is led out from the workpiece inlet chamber 5, sequentially passes through the electrostatic dust collector 8, the cleaning box body 9, the first heating and drying box body 10, the cooling box body 11, the automatic powder spraying box body 12, the automatic paint spraying box body 13, the second heating and drying box body 14 and the curing box body 15, and finally enters the workpiece receiving chamber 17, and the conveying chain 2 between the electrostatic dust collector 8 and the cleaning box body 9 is arranged in the dust-free workshop 200; the conveying chain 2 can drive the workpiece m which is arranged in the workpiece inlet chamber 5 and is arranged on the conveying chain 2, so that the workpiece m sequentially passes through the electrostatic dust remover 8, the cleaning box body 9, the first heating and drying box body 10, the cooling box body 11, the automatic powder spraying box body 12, the automatic paint spraying box body 13, the second heating and drying box body 14 and the curing box body 15 and finally enters the workpiece receiving chamber 17.
It should be noted that, since the conveying chain 2 located between the electrostatic precipitator 8 and the cleaning box 9 is disposed in the clean room 200, a part of the conveying frame 3 is also located in the clean room 200; in order to ensure a stable dust-free environment of the dust-free plant 200, a dust removing device or a blocking net may be provided at a position where the conveying frame 3 and the conveying chain 2 penetrate into the dust-free plant 200 from the processing plant 100 according to actual conditions, so as to prevent other impurities such as dust from entering.
An automatic workpiece feeding machine 7 and a central electronic control system 20 are arranged in the workpiece feeding chamber 5, the automatic workpiece feeding machine 7 is connected with the conveying chain 2, the automatic workpiece feeding machine 7 is used for loading workpieces m onto the conveying chain 2, and the central electronic control system 20 is used for controlling the working state of each mechanism on the local rail type automatic production line to achieve extremely high automation degree; the central electronic control system 20 is a mature technology in the prior art, and is not described herein again, and the right end of the workpiece inlet chamber 5 is provided with a first chamber door 6; the electrostatic dust remover 8 is used for removing dust of the workpiece m passing through the electrostatic dust remover 8; the cleaning box body 9 comprises a water storage tank 91, a water pump 92 and a spray head 93, the water pump 92 is arranged in the water storage tank 91, the water inlet end of the spray head 93 is communicated with the water outlet end of the water pump 92, and the water storage tank 91, the water pump 92 and the spray head 93 are used for cleaning a workpiece m passing through the cleaning box body 9; the first heating and drying box body 10 is provided with a heating lamp 101 and a hot air fan 102, and the heating lamp 101 and the hot air fan 102 are used for heating and drying the workpiece m passing through the first heating and drying box body 10; the cooling box body 11 comprises an air cooler 111 arranged inside, and the air cooler 111 is used for cooling the workpiece m passing through the cooling box body 11; a first automatic adjusting frame 121, a powder gun 122 and a powder recycling machine 123 are arranged in the automatic powder spraying box body 12, the first automatic adjusting frame 121 and a conveying chain 2 penetrating into the automatic powder spraying box body 12 are horizontally arranged and are arranged at two ends of the conveying chain 2, the powder gun 122 is arranged on the first automatic adjusting frame 121, the powder recycling machine 123 is arranged at a position close to the lower end in the automatic powder spraying box body 12, the powder gun 122 is used for spraying powder on a workpiece m passing through the automatic powder spraying box body 12, the first automatic adjusting frame 121 can automatically adjust the powder spraying position of the powder gun 122, and the powder recycling machine 123 is used for collecting powder generated in the powder spraying process and preventing the generated powder from polluting workshop environment; a second automatic adjusting frame 131, a paint spraying gun 132 and a paint recycling machine 133 are arranged in the automatic paint spraying box body 13, the second automatic adjusting frame 131 and the conveying chain 2 conveyed into the automatic paint spraying box body 13 are horizontally arranged and are arranged at two ends of the conveying chain 2, the paint spraying gun 132 is arranged on the second automatic adjusting, the paint recycling machine 133 is arranged at the position close to the lower end in the automatic paint spraying box body 13, the paint spraying gun 132 is used for spraying paint on a workpiece m passing through the automatic paint spraying box body 13, the paint spraying position of the paint spraying gun 132 can be automatically adjusted by the second automatic adjusting frame 131, and the paint recycling machine 133 is used for collecting the paint generated in the paint spraying process, so that the generated paint is prevented from polluting workshop environment; the curing box body 15 comprises a UV curing lamp 16 arranged inside, and the UV curing lamp 16 is used for curing the workpiece m passing through the curing box body 15; an inbox 18 is arranged in the inbox 17, the inbox 18 is arranged at the tail end of the conveying chain 2, the inbox 18 is used for collecting the workpieces m conveyed by the conveying chain 2, and the upper end of the inbox 17 is provided with a second door 19.
In the working room of the utility model, part of operators enter the dust-free workshop 200 through the dustproof sealing door 24, part of operators enter the workpiece inlet chamber 5 through the first door 6, and part of operators enter the workpiece receiving chamber 17 through the second door 19; then, an operator in the workpiece inlet chamber 5 controls the central electronic control system 20 to enable the local rail type automatic spraying line to work, a workpiece m is loaded onto the conveying chain 2 by the automatic workpiece loading machine 7, enters the dust-free workshop 200 after passing through the electrostatic dust collector 8, the operator in the dust-free workshop 200 starts assembling, arranging and other processes on the workpiece m, the assembled and arranged workpiece m is conveyed out of the dust-free workshop 200, and sequentially passes through the cleaning box body 9, the first heating and drying box body 10, the cooling box body 11, the automatic powder spraying box body 12, the automatic paint spraying box body 13, the second heating and drying box body 14 and the curing box body 15, the workpieces enter the inbox 17, are collected and placed in the inbox 18 or automatically fall into the inbox 18 by an operator in the inbox 17, and after a certain number of workpieces m are collected, the operator opens the second door 19 to leave the delivery room 17 and transports the collected workpieces m together to the outside for centralized finishing.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The above is only the typical example of the utility model, in addition, the utility model can also have other multiple concrete implementation manners, and the technical scheme that all adopt equivalent replacement or equivalent transform to form all falls within the scope of the utility model.

Claims (7)

1. The utility model provides a ground rail formula automatic spraying line, includes processing total workshop (1), its characterized in that: a transmission rack (3) is arranged in the machining general workshop (1), a transmission chain wheel (4) is arranged in the transmission rack (3), a transmission chain (2) is arranged on the surface of the transmission chain wheel (4), and the transmission chain wheels (4) are connected together through the transmission chain (2); the processing general workshop (1) comprises a processing workshop (100) and a dust-free workshop (200), wherein the processing workshop (100) is arranged above the dust-free workshop (200); a workpiece inlet chamber (5), an electrostatic dust remover (8), a cleaning box body (9), a first heating and drying box body (10), a cooling box body (11), an automatic powder spraying box body (12), an automatic paint spraying box body (13), a second heating and drying box body (14), a curing box body (15) and a workpiece receiving chamber (17) are arranged in a processing workshop (100), wherein the workpiece inlet chamber (5) is arranged above the electrostatic dust remover (8), the electrostatic dust remover (8) and the cleaning box body (9) are respectively arranged at positions close to two ends of the processing workshop (100), the first heating and drying box body (10) is arranged at the right side of the cleaning box body (9), the cooling box body (11) is arranged above the first heating and drying box body (10), the automatic powder spraying box body (12), the automatic paint spraying box body (13), the second heating and drying box body (14) and the curing box body (15) are sequentially arranged rightwards, and the position of the curing box body (15) is not more than the workpiece, the receiving chamber (17) is arranged above the curing box body (15); the conveying chain (2) is led out from the workpiece inlet chamber (5), sequentially passes through the electrostatic dust collector (8), the cleaning box body (9), the first heating and drying box body (10), the cooling box body (11), the automatic powder spraying box body (12), the automatic paint spraying box body (13), the second heating and drying box body (14) and the curing box body (15), finally enters the workpiece receiving chamber (17), and the conveying chain (2) between the electrostatic dust collector (8) and the cleaning box body (9) is arranged in a dust-free workshop (200).
2. The automatic ground rail spraying line of claim 1, wherein: the electrostatic dust collector (8), the cleaning box body (9), the first heating and drying box body (10), the cooling box body (11), the automatic powder spraying box body (12), the automatic paint spraying box body (13), the second heating and drying box body (14) and the curing box body (15) are located in the transmission rack (3), the right end and the upper end of the feeding chamber (5) and the receiving chamber (17) are located outside the transmission rack (3), and the requirement that the first chamber door (6) and the second chamber door (19) are located outside the transmission rack (3) is met.
3. The automatic ground rail spraying line of claim 1, wherein: the upper end of processing workshop (100) is equipped with workshop door (21), and both ends are equipped with fire prevention emergency exit (22), and the left end of dust-free workshop (200) is equipped with fire prevention emergency exit (22), handles and communicates through dustproof sealing door (24) that are equipped with between workshop (100) and the dust-free workshop (200).
4. A ground rail type automatic spraying line according to claim 3, characterized in that: a ventilation system (23) is arranged in the dust-free workshop (200).
5. The automatic ground rail spraying line according to claim 2, characterized in that: it is equipped with automatic workpiece feeding machine (7) and central electronic control system (20) in room (5) to advance, automatic workpiece feeding machine (7) are linked with conveying chain (2), the right-hand member of room (5) is equipped with first room door (6) into, wash box (9) including catch basin (91), water pump (92) and shower nozzle (93), water pump (92) are established in catch basin (91), the end of intaking of shower nozzle (93) communicates with the play water end of water pump (92), cooling box (11) are including establishing air-cooler (111) inside, solidification box (15) are including establishing UV solidification lamp (16) inside, be equipped with in addressee room (17) inbox (18), the tail end in conveying chain (2) is established in inbox (18), open the upper end of inbox (17) has second room door (19).
6. The automatic ground rail spraying line according to claim 2, characterized in that: and a heating lamp (101) and a hot air fan (102) are arranged in the first heating drying box body (10) and the second heating drying box body (14).
7. The automatic ground rail spraying line according to claim 2, characterized in that: a first automatic adjusting frame (121), a powder spraying gun (122) and a powder recycling machine (123) are arranged in the automatic powder spraying box body (12), the first automatic adjusting frame (121) and a conveying chain (2) penetrating into the automatic powder spraying box body (12) are horizontally arranged, and are arranged at both ends of the conveying chain (2), the powder spraying gun (122) is arranged on a first automatic adjusting frame (121), the powder recovering machine (123) is arranged in the automatic powder spraying box body (12) near the lower end, a second automatic adjusting frame (131), the powder spraying gun (132) and the paint recovering machine (133) are arranged in the automatic paint spraying box body (13), the second automatic adjusting frame (131) is horizontally arranged with the conveying chain (2) which is transmitted into the automatic paint spraying box body (13), and are arranged at the two ends of the conveying chain (2), the paint spray gun (132) is arranged on the second automatic adjustment, and the paint recycling machine (133) is arranged in the automatic paint spraying box body (13) and close to the lower end.
CN201921390718.0U 2019-08-26 2019-08-26 Ground rail type automatic spraying line Expired - Fee Related CN210875980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921390718.0U CN210875980U (en) 2019-08-26 2019-08-26 Ground rail type automatic spraying line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921390718.0U CN210875980U (en) 2019-08-26 2019-08-26 Ground rail type automatic spraying line

Publications (1)

Publication Number Publication Date
CN210875980U true CN210875980U (en) 2020-06-30

Family

ID=71310458

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921390718.0U Expired - Fee Related CN210875980U (en) 2019-08-26 2019-08-26 Ground rail type automatic spraying line

Country Status (1)

Country Link
CN (1) CN210875980U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114074043A (en) * 2020-08-21 2022-02-22 泰科电子(上海)有限公司 Paint spraying system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114074043A (en) * 2020-08-21 2022-02-22 泰科电子(上海)有限公司 Paint spraying system
US11707755B2 (en) 2020-08-21 2023-07-25 Te Connectivity Solutions Gmbh Painting system

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Granted publication date: 20200630