CN205341143U - Segmentation variable speed and flexible butt joint spraying intelligence assembly line - Google Patents
Segmentation variable speed and flexible butt joint spraying intelligence assembly line Download PDFInfo
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- CN205341143U CN205341143U CN201620033327.3U CN201620033327U CN205341143U CN 205341143 U CN205341143 U CN 205341143U CN 201620033327 U CN201620033327 U CN 201620033327U CN 205341143 U CN205341143 U CN 205341143U
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Abstract
The utility model relates to a coating line technical field especially discloses a segmentation variable speed and flexible butt joint spraying intelligence assembly line, including first conveying chain, second conveying chain and third conveying chain, detection device through the connection of first conveying chain, preceding processing apparatus, the 2nd detection device, spraying device, the 3rd detection device and move back and scribble the device, the electrically controlled device who is connected with each device of the aforesaid, spraying device includes the spray booth and dusts the room, the one end of second conveying chain is located between preceding processing apparatus and the spraying device, the other end of second conveying chain lies in spraying device and moves back and scribble between the device, the one end of third conveying chain lies in spraying device and moves back and scribble between the device, the other end of third conveying chain lies in to move back to be scribbled between device and the preceding processing apparatus, the utility model discloses the technology of spraying paint can collinear production with the technology of dusting, and a production line can satisfy the application requirement of spraying paint or dusting simultaneously, and degree of automation is high, and stable performance and energy consumption are low.
Description
Technical field
This utility model relates to paint line technical field, in particular discloses a kind of Shift speed segmentally and flexible docking spraying intelligence flow waterline.
Background technology
Along with the raising that properties of product are required by consumer, and also to extend the service life of product, increasing product uses surface treatment operation, paint industry is made to obtain quick development, surface treatment operation includes plating, plated film, sprays paint, dusts, and obtains in various fields such as household electrical appliances, component of machine, furniture and is increasingly widely applied.
Spray paint on the surface of the product the corrosion resistance and antirust ability that can improve product, moreover it is possible to strengthen the beautiful decoration of product.Due to powdery paints have that equipment investment is low, VOC(VOC) advantage such as zero-emission, therefore, dusting on the surface of the product have also been obtained is widely applied.Existing lacquer spraying technique and powder injection process are separately independently workings, so, it is necessary to user arranges the production line of two independently workings, are unfavorable for the reduction of manufacturing cost.
In addition, paint industry is the industry of a high pollution, the phenomenon also ratio of waste is more serious, traditional manual work mode not only working performance is low, and coating quality is unstable, can not meet the manufacturing needs of modernization, and the health of operating personnel has also been had bigger infringement by manual work mode.
Summary of the invention
In order to overcome the shortcoming and defect existed in prior art, the purpose of this utility model be in that to provide a kind of Shift speed segmentally and flexible docking spraying intelligence flow waterline, lacquer spraying technique and powder injection process can mixed production, automaticity is high, and stable performance and energy consumption are low.
For achieving the above object, a kind of Shift speed segmentally of the present utility model and flexible docking spraying intelligence flow waterline, including the first carrier chain, second carrier chain and the 3rd carrier chain, through the first detecting device that the first carrier chain connects, pretreating device, second detection device, spray equipment, 3rd detecting device and move back coating device, the electric control gear being connected with above-mentioned each device, spray equipment includes paint spray booth and powder spraying chamber, first detecting device is moving back between coating device and pretreating device, second detection device is between pretreating device and spray equipment, 3rd detecting device is at spray equipment and moves back between coating device, one end of second carrier chain is between pretreating device and spray equipment, the other end of the second carrier chain is at spray equipment and moves back between coating device, one end of 3rd carrier chain is at spray equipment and moves back between coating device, the other end of the 3rd carrier chain is moving back between coating device and pretreating device.
Preferably, described pretreating device includes spray assemblies, defat assembly and baking assembly, and defat assembly is installed between spray assemblies and baking assembly.
Preferably, described pretreating device also includes the first washing component, silanization assembly and the second washing component, and the first washing component is installed between defat assembly and silanization assembly, and the second washing component is installed between silanization assembly and baking assembly.
Preferably, described paint spray booth includes the priming paint spray room, colored paint spray room and the finish paint spray room that are intervally installed, priming paint spray room is installed between second detection device and colored paint spray room, colored paint spray room is installed between priming paint spray room and finish paint spray room, and powder spraying chamber is installed between finish paint spray room and the 3rd detecting device.
Preferably, described spray equipment also includes the 4th carrier chain, 5th carrier chain, 6th carrier chain and the 7th carrier chain, one end of 4th carrier chain is installed between priming paint spray room and colored paint spray room, the other end of the 4th carrier chain is installed in baking assembly, one end of 5th carrier chain is installed between colored paint spray room and finish paint spray room, the other end of the 5th carrier chain is installed in baking assembly, one end of 6th carrier chain is installed between finish paint spray room and powder spraying chamber, the other end of the 6th carrier chain is installed in baking assembly, one end of 7th carrier chain is installed between powder spraying chamber and the 3rd detecting device, the other end of the 7th carrier chain is installed in baking assembly.
Preferably, described spray equipment also includes filter element filtering cabinet and cyclone dust removal cabinet, and filter element filtering cabinet is installed between powder spraying chamber and cyclone dust removal cabinet.
Preferably, described pretreating device also includes the first heating assembly, at least two liquid storage cylinder and at least two automatic liquid supply assembly, first heating assembly is connected with spray assemblies, defat assembly, the first washing component and the second washing component through a liquid storage cylinder, another liquid storage cylinder is connected with silanization assembly, and each liquid storage cylinder is connected with an automatic liquid supply assembly respectively；
Spray equipment also includes burned waste gas machine, and one end of burned waste gas machine is sprayed room, colored paint spray room and finish paint spray room and is connected with priming paint, and the other end of burned waste gas machine and the first heating assembly connect.
Preferably, described spray equipment also includes exhaust-gas treatment assembly, one end of exhaust-gas treatment assembly is sprayed room, colored paint spray room and finish paint spray room and is connected with priming paint, and the other end of exhaust-gas treatment assembly is connected with burned waste gas machine, and exhaust-gas treatment assembly includes Physical Absorption device and cleanser neutralizer.
Preferably, described Shift speed segmentally and flexible docking spraying intelligence flow waterline also include dust arrester, leveling device and solidification equipment, dust arrester is between second detection device and spray equipment, dust arrester includes dirt pocket and is installed in the dedusting rifle of dirt pocket, leveling device is between spray equipment and solidification equipment, leveling device includes levelling room and is installed in the air draft assembly of levelling room, air draft assembly is connected with exhaust-gas treatment assembly, solidification equipment is between leveling device and the 3rd detecting device, solidification equipment includes curing oven and is installed in the second heating assembly of curing oven, second heating assembly is connected with burned waste gas machine.
Preferably, described pretreating device also includes air knife drying machine, and air knife drying machine is installed between the second washing component and baking assembly, and air knife drying machine is connected with burned waste gas machine.
The beneficial effects of the utility model: time actually used, multiple pre-positions installation manipulator at this utility model production line, the workpiece treating application is hung on the first carrier chain by mechanical hand, workpiece is carried out and oil removing through pretreating device, subsequently into spray equipment carries out painting operation, when workpiece carries out spray painting operation, electric control gear regulation and control powder spraying chamber stops operation；When workpiece carries out dusting operation, electric control gear regulation and control priming paint spray room, colored paint spray room and finish paint spray room stop operation, this utility model lacquer spraying technique and powder injection process can mixed productions, article one, production line can meet the coating specification spraying paint or dusting simultaneously, automaticity is high, and stable performance and energy consumption are low.
Accompanying drawing explanation
Fig. 1 is top view of the present utility model；
Fig. 2 is Row control block diagram of the present utility model.
Accompanying drawing labelling includes:
11 first carrier chain 12 second carrier chain 13 the 3rd carrier chains
21 first detecting device 22 second detection device 23 the 3rd detecting devices
3 pretreating device 30 oven 4 spray equipments
41 finish paint spray room, colored paint spray room 43, priming paint spray rooms 42
44 powder spraying chamber 45 burned waste gas machine 46 exhaust-gas treatment assemblies
47 filter element filtering cabinet 48 cyclone dust removal cabinets 5 move back coating device.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, this utility model being further described, the content that embodiment is mentioned is not to restriction of the present utility model.
Refer to shown in Fig. 1 and Fig. 2, a kind of Shift speed segmentally of the present utility model and flexible docking spraying intelligence flow waterline, including the first carrier chain 11, second carrier chain 12 and the 3rd carrier chain 13, through the first detecting device 21 that the first carrier chain 11 is sequentially connected with, pretreating device 3, second detection device 22, spray equipment 4, 3rd detecting device 23 and move back coating device 5, the electric control gear being connected with each device above-mentioned, spray equipment 4 includes paint spray booth and powder spraying chamber 44, paint spray booth includes the priming paint spray room 41 being intervally installed, colored paint spray room 42 and finish paint spray room 43, first detecting device 21 is moving back between coating device 5 and pretreating device 3, second detection device 22 is between pretreating device 3 and spray equipment 4, 3rd detecting device 23 is at spray equipment 4 and moves back between coating device 5, one end of second carrier chain 12 is between pretreating device 3 and spray equipment 4, the other end of the second carrier chain 12 is at spray equipment 4 and moves back between coating device 5, the middle part of the second carrier chain 12 is located substantially between the 3rd detecting device 23 and pretreating device 3, one end of 3rd carrier chain 13 is at spray equipment 4 and moves back between coating device 5, the other end of the 3rd carrier chain 13 is moving back between coating device 5 and pretreating device 3.
Time actually used, multiple pre-positions installation manipulator at this utility model production line, the workpiece treating application is hung on the first carrier chain 11 by mechanical hand, first carrier chain 11 moves and is conveyed in pretreating device 3 by workpiece and is cleaned and oil removing, then the first carrier chain 11 related workpiece again enters in spray equipment 4 and carries out painting operation, when workpiece needs to carry out spray painting operation, electric control gear regulation and control powder spraying chamber 44 stops operation；When workpiece needs to carry out dusting operation, electric control gear regulation and control priming paint spray room 41, colored paint spray room 42 and finish paint spray room 43 stop operation, this utility model lacquer spraying technique and powder injection process can mixed productions, article one, production line can meet the coating specification spraying paint or dusting simultaneously, automaticity is high, and stable performance and energy consumption are low.
Near described first detecting device 21, first mechanical hand, pay-off and the line that backflows are installed, treat that the workpiece of application is transported near the first mechanical hand via pay-off, the first mechanical hand by workpiece hanging-convert on the first carrier chain 11.Whether electric control gear to detect workpiece defective if regulating and controlling the first detecting device 21, first detecting device 21 can pass through to configure CCD visual system or workpiece is detected by noctovisor scan system, when the first detecting device 21 detects workpiece existing defects, first mechanical hand will be sent to the region of predetermined process in workpiece transfer to the line that backflows and by the line that backflows, or the first mechanical hand is directly by workpiece transfer to defective products recovery area.When the first detecting device 21 detects that workpiece is absent from defect, the workpiece parameter information that electric control gear detects according to the first detecting device 21 selects corresponding intelligence software program, intelligence software program is set with the running parameter of each device, each carrier chain and each mechanical hand, it is ensured that whole streamline can automatically, run smoothly.
Described electric control gear can arrange multiple intelligence software program, and the product treatment requirement that each intelligence software program is corresponding different respectively, according to the workpiece parameter that the first detecting device 21 detects, electric control gear recalls different intelligence software program.Additionally, electric control gear is also configured with original mold program, when this utility model streamline application a certain kind first workpiece, user can input concrete technological parameter according to specific needs and write original mold program, it is ensured that whole streamline can be properly functioning；Certainly, the original mold program write also can be stored in electric control gear or derive electric control gear by user, directly can select from electric control gear when next time uses or directly import electric control gear from external memory (such as USB flash disk etc.).
Described electric control gear is additionally provided with self-check program and alarm assemblies, after electric control gear recalls corresponding intelligence software program according to the testing result of the first detecting device 21, electric control gear triggers self-check program and makes whole pipelined analog trail run, confirm that whole streamline can normal operation, when in simulated trial operation, a certain device occurs abnormal, alarm assemblies sends alarm sounds, and user keeps in repair abnormal device according to the alarm sounds of electric control gear.Additionally, electric control gear can also be installed long-range monitor component, mobile device terminal (such as mobile phone, panel computer etc.) is utilized to connect long-range monitor component and then monitor the job status of whole streamline.
Described pretreating device 3 includes spray assemblies, defat assembly and baking assembly, and defat assembly is installed between spray assemblies and baking assembly.Spray assemblies is for spraying water to workpiece, and the particulate matter and the foreign material that adhere to surface of the work clean up；Defat assembly utilizes the oily waste degradation that defat liquid medicine will adhere on workpiece；Moisture on workpiece is evaporated by baking assembly, and the painting operation for workpiece is prepared.In the present embodiment, defat assembly includes pre-defat station and main defat station, pre-defat station utilizes the defat liquid medicine of the first formula by oily waste degradation less for adhesive force on workpiece, main defat station utilizes the defat liquid medicine of the second formula by oily waste degradation bigger for adhesive force on workpiece, realize the fine-grained management of workpiece defat, utilize minimum cost by clean for the various oily waste degradation on workpiece.
Described pretreating device 3 also includes the first washing component, silanization assembly and the second washing component, and the first washing component is arranged between defat assembly and silanization assembly, and the second washing component is installed between silanization assembly and baking assembly.The first washing component is entered after workpiece ungrease treatment, the defat liquid medicine remained on workpiece is cleaned up by the first washing component, prevent defat liquid medicine from silanization treatment being damaged, process subsequently into silanization assembly, silanization assembly forms protective filmy layer on the surface of workpiece, workpiece is made to have better paint or powder adsorption, it is ensured that the effect sprayed paint on workpiece or dust reaches best.Workpiece after silanization assembly processes enters the second washing component, and the silane liquid medicine that surface of the work is adhered to by the second washing component cleans up.
Described silanization assembly replaces traditional bonderizing assembly, silane liquid medicine is for main component, metal or nonmetallic materials to be carried out surface treatment with organosilan aqueous solution, compared with processing with conventional phosphatizing, silanization treatment is without harmful heavy metal ions, not phosphorous, it is not necessary to heat, and silanization treatment process does not produce sediment, the process time is short, controls simplicity etc., it is possible to be effectively improved paint or the powder adhesive force to workpiece.
Described pretreating device 3 also includes air knife drying machine, workpiece is blown water by air knife drying machine, workpiece after the second washing component processes enters in air knife drying machine, air knife drying machine is installed between the second washing component and baking assembly, air knife drying machine designs according to wind tunnel principle, high speed winds is blown air intake duct and causes wind tunnel effect, reach quickly to remove the water of surface of the work residual with high wind speed, improve drying efficiency and the aridity of workpiece, also avoid the residual water on workpiece to drop onto in baking assembly simultaneously, shorten the service life of baking assembly.
Described baking assembly includes oven 30 and is installed in the infrared heater on oven 30, workpiece after air knife drying machine processes enters in oven 30, infrared heater promotes the temperature in oven 30 and then is evaporated by the moisture that surface of the work remains, and the painting operation for workpiece is ready.
Described pretreating device 3 also includes the first heating assembly, at least two liquid storage cylinder and at least two automatic liquid supply assembly, first heating assembly is connected with spray assemblies, defat assembly, the first washing component and the second washing component through a wherein liquid storage cylinder, another liquid storage cylinder is directly connected with silanization assembly, and each liquid storage cylinder is connected with an automatic liquid supply assembly respectively.Water in liquid storage cylinder is heated by the first heating assembly, the granule foreign material on workpiece, greasy dirt, defat liquid medicine, silane liquid medicine etc. is dissolved into rapidly in hot water, utilizes hot water rapidly that workpiece cleaning is clean, the treatment effeciency of lifting workpieces.Certainly, according to specific needs, spray assemblies, defat assembly, the first washing component, the second washing component can also individually be connected a liquid storage cylinder by those skilled in the art, and then each liquid storage cylinder is connected individually to the first heating assembly.
In addition, those skilled in the art can also arrange cooling package in described pretreating device 3, cooling package includes cooling room and is installed in the cold wind part of cooling room, workpiece after the baking of toasted assembly enters cooling package, utilize the cool breeze that cold wind part provides that workpiece is rapidly reduced to room temperature, it is to avoid workpiece surface temperature is too high and causes that the character of paint or powdery paints changes.
Workpiece after described pretreating device 3 processes enters second detection device 22 with the first carrier chain 11, the adnexa of second detection device 22 and the second carrier chain 12 is provided with the second mechanical hand, workpiece is detected by electric control gear regulation and control second detection device 22, whether detection workpiece cleans up, if workpiece cleans up, workpiece is sent to spray equipment 4 and carries out painting operation by the first carrier chain 11；If workpiece does not clean up, such as, workpiece is stained with granule foreign material, greasy dirt, defat liquid medicine or silane liquid medicine, second mechanical hand is by workpiece transfer to the second carrier chain 12, workpiece is sent between the first detecting device 21 and pretreating device 3 by the second carrier chain 12, then workpiece is transferred to the first carrier chain 11 from the second carrier chain 12 by the first mechanical hand, and workpiece is followed the first carrier chain 11 and is again introduced into pretreating device 3 and processes.
Described priming paint spray room 41 is installed between second detection device 22 and colored paint spray room 42, and colored paint spray room 42 is installed between priming paint spray room 41 and finish paint spray room 43, and powder spraying chamber 44 is installed between finish paint spray room 43 and the 3rd detecting device 23.Workpiece after second detection device 22 is detected OK is sent in spray equipment 4 and carries out painting operation, when workpiece needs to carry out spray painting operation, electric control gear cuts off the power supply of powder spraying chamber 44, guarantee that powder spraying chamber 44 does not work, workpiece is carried out spray painting operation through priming paint spray room 41, colored paint spray room 42, finish paint spray room 43 successively.In the present embodiment, priming paint spray room 41, colored paint spray room 42, finish paint spray are equiped with paint spraying mechanical arm in room 43 respectively, utilize paint spraying mechanical arm clamping spray gun that workpiece is carried out automatic spraying operation；Certainly, the spray painting operation requirement according to different workpieces, electric control gear can also selectively cut off one or two power supply in priming paint spray room 41, colored paint spray room 42 or finish paint spray room 43, it is simple to selects the different numbers of plies of spraying paint for different workpiece.In like manner, when workpiece needs to carry out dusting operation, electric control gear cuts off the power supply in priming paint spray room 41, colored paint spray room 42 and finish paint spray room 43, it is ensured that priming paint spray room 41, colored paint spray room 42 and finish paint spray room 43 do not work；In like manner, powder spraying chamber 44 is equiped with the mechanical hand that dusts, utilizes the manipulator clamping spray gun that dusts that workpiece carries out automatization and dust operation.
Described spray equipment 4 also includes the 4th carrier chain, 5th carrier chain, 6th carrier chain and the 7th carrier chain, one end of 4th carrier chain is installed between priming paint spray room 41 and colored paint spray room 42, the other end of the 4th carrier chain is installed in oven 30, one end of 5th carrier chain is installed between colored paint spray room 42 and finish paint spray room 43, the other end of the 5th carrier chain is installed in oven 30, one end of 6th carrier chain is installed between finish paint spray room 43 and powder spraying chamber 44, the other end of the 6th carrier chain is installed in oven 30, one end of 7th carrier chain is installed between powder spraying chamber 44 and second detection device 22, the other end of the 7th carrier chain is installed in oven 30.Priming paint spray room 41 and colored paint spray between room 42, between colored paint spray room 42 and finish paint spray room 43, between finish paint spray room 43 and powder spraying chamber 44, also corresponding respectively between powder spraying chamber 44 and the 3rd detecting device 23 be equiped with the 3rd mechanical hand, the 4th mechanical hand, the 5th mechanical hand, the 6th mechanical hand.In the present embodiment, first carrier chain, the second carrier chain, the 3rd carrier chain, the 4th carrier chain, the 5th carrier chain, the 6th carrier chain, the 7th carrier chain all include support (not shown), chain in mounting bracket, driver (such as drive motor) that is rack-mount and that drive chain to move, electric control gear is connected with driver and regulates and controls the rotating speed of driver.
Priming paint is sprayed the workpiece transfer after room 41 sprays to the 4th carrier chain by described 3rd mechanical hand, it is transported in oven 30 through the 4th carrier chain and dries, then oven 30 is transferred out then through the 4th carrier chain, spray in the workpiece transfer after drying to colored paint spray room 42 again through the 3rd mechanical hand, guarantee the priming paint rapid draing on workpiece, promote spray efficiency；Additionally, drying bottom paint adopts the baking assembly of pretreating device 3, it is not necessary to extra increasing toasts assembly, effectively reduces cost of goods manufactured.In like manner, colored paint is sprayed the workpiece transfer after room 42 sprays to the 5th carrier chain by the 4th mechanical hand, then is sent to the interior drying of oven 30；Finish paint is sprayed the workpiece transfer after room 43 sprays to the 6th carrier chain by the 5th mechanical hand, then is sent to the interior drying of oven 30；6th mechanical hand powder spraying chamber 44 is sprayed after workpiece transfer to the 7th carrier chain, then be sent in oven 30 and dry, then the workpiece transfer after drying is transferred out spray equipment 4 by the 6th mechanical hand to the first carrier chain 11.
Described spray equipment 4 also includes burned waste gas machine 45, and one end of burned waste gas machine 45 is sprayed room 41, colored paint spray room 42 and finish paint spray room 43 and is connected with priming paint, and the other end of burned waste gas machine 45 and the first heating assembly connect.Utilize burned waste gas machine 45 that priming paint sprays the waste gas after room 41, colored paint spray room 42 and finish paint spray room 43 spray and carry out burning disposal, it is to avoid waste gas directly discharges and air is polluted so that this utility model streamline realizes greenization and produces.In addition, the heat produced after burned waste gas directly feeds the first heating assembly use, utilize the water in the heat liquid storage cylinder that burned waste gas machine 45 produces, it is achieved recycling of heat, also saving the energy that the first heating assembly uses, auxiliary reduces production cost further simultaneously.In like manner, burned waste gas machine 45 and air knife drying machine being linked together, the hot-air that air knife drying machine directly utilizes burned waste gas machine 45 and provides carries out blowing water, shortens air knife drying machine further and dries up the time that on workpiece, the water of residual uses.According to specific needs, those skilled in the art can arrange three burned waste gas machines 45, priming paint sprays room 41, colored paint spray room 42, finish paint spray room 43 are individually connected to a burned waste gas machine 45, strengthen the treatment effect of waste gas.
Described spray equipment 4 also includes exhaust-gas treatment assembly 46, one end of exhaust-gas treatment assembly 46 is sprayed room 41, colored paint spray room 42 and finish paint spray room 43 and is connected with priming paint, the other end of exhaust-gas treatment assembly 46 is connected with burned waste gas machine 45, and exhaust-gas treatment assembly 46 includes Physical Absorption device and cleanser neutralizer.Utilize exhaust-gas treatment assembly 46 that priming paint sprays the waste gas pretreatment after room 41, colored paint spray room 42 and finish paint spray room 43 spray, the harmful substance in waste gas is filtered, it is to avoid the health of human body is caused damage by harmful substance.Harmful substance is absorbed by Physical Absorption device by physical mode of action (as film inhales mode), and harmful substance is become innocuous substance by the mode of additive Yu harmful substance generation chemical reaction by cleanser neutralizer；Waste gas after exhaust-gas treatment assembly 46 processes enters back into burned waste gas machine 45 and burns.
Described spray equipment 4 also includes filter element filtering cabinet 47 and cyclone dust removal cabinet 48, filter element filtering cabinet 47 is installed between powder spraying chamber 44 and cyclone dust removal cabinet 48, the waste gas that powder spraying chamber 44 is discharged is introduced into filter element filtering cabinet 47 and is filtered, powdery paints in waste gas is tentatively recycled, the powdery paints that filter element filtering cabinet 47 reclaims can utilize at powder spraying chamber 44 internal recycle, or the powdery paints that filter element filtering cabinet 47 reclaims is unified collection process；Waste gas after candle filter processes is delivered to cyclone dust removal cabinet 48 again, cyclone dust removal cabinet 48 makes to enter waste gas therein and rotates, by means of centrifugal force the grit in waste gas separated from air-flow and be captured on cabinet wall, relend and help action of gravity to make grit fall in the ash bucket of cyclone dust removal cabinet 48, by cyclone dust removal cabinet 48, the powdery paints in waste gas is reclaimed again, the toxic emission processed through cyclone dust removal cabinet 48 is in air, guarantee waste gas that powder spraying chamber 44 discharges will not contaminated air, be further ensured that this utility model streamline realizes greenization and produces.
Described Shift speed segmentally and flexible docking spraying intelligence flow waterline also include dust arrester, leveling device and solidification equipment, dust arrester is arranged between second detection device 22 and spray equipment 4, dust arrester includes dirt pocket and the dedusting rifle being installed in dirt pocket, second detection device 22 detects the workpiece of OK and is transported in dust arrester, dedusting rifle is utilized to be blown off by the dust etc. of surface of the work, it is ensured that surface of the work can more efficiently adhere to paint or powdery paints.Leveling device is arranged between spray equipment 4 and solidification equipment, leveling device includes levelling room and is installed in the air draft assembly that levelling is indoor, spray equipment 4 sprayed after workpiece be transported in leveling device and carry out levelling process, utilize air draft assembly to increase the speed air flow that levelling is indoor, promote the efficiency that levelling processes；Additionally, be connected with air draft assembly by cyclone dust removal cabinet 48, cyclone dust removal cabinet 48 expellant gas flows through levelling room through air draft assembly, reduces the energy consumption of air draft assembly, saves the manufacturing cost of this utility model streamline.Solidification equipment is arranged between leveling device and the 3rd detecting device 23, solidification equipment includes curing oven and the second heating assembly being installed on curing oven, the workpiece that leveling device has processed is transported in solidification equipment and carries out cured, specific requirement according to different paints or powdery paints, the second heating assembly is utilized to increase the temperature in curing oven to predetermined temperature, shorten workpiece and solidify time used, further service hoisting production efficiency；Preferably, the second heating assembly is connected with burned waste gas machine 45, and the hot-air that burned waste gas machine 45 is discharged heats assembly through second and is directly discharged in curing oven, reduces the energy consumption of the second heating assembly, and auxiliary reduces production cost；Certainly, also burned waste gas machine 45 can be connected directly to curing oven.
Time actually used, operating efficiently in order to ensure streamline, and also to reduce the floor space of streamline as far as possible, each carrier chain in this utility model is arranged to Shift speed segmentally, namely the running speed of each carrier chain is unequal.Being illustrated below, workpiece enters in solidification equipment needs the predetermined time to complete cured, enters in solidification equipment on the first carrier chain 11 if workpiece hangs over, and in order to ensure sufficiently long hardening time, solidification equipment is accomplished by being fabricated to sufficiently long length；The carrier chain that running speed is relatively low now can be installed in solidification equipment, workpiece on first carrier chain 11 is turned linked on the carrier chain in solidification equipment by mechanical hand, owing to the carrier chain running speed of solidification equipment is relatively low, solidification equipment only needs shorter length namely to can ensure that sufficiently long hardening time, it is greatly reduced the floor space of solidification equipment, also reduces the manufacturing cost of solidification equipment simultaneously.Again such as, the speed of the 4th carrier chain is set smaller than the speed of the first carrier chain 11, and utilize the 3rd mechanical hand to be sprayed by priming paint workpiece hanging-convert that room 41 exports is to the 4th carrier chain, so, under the premise guaranteeing enough baking times, also can reduce the floor space of oven 30.
Installation manipulator between different carrier chains, recycling mechanical hand conveniently realizes workpiece and turns linked between different carrier chains, thus the flexible docking realized between different device, it is ensured that will not there is catching phenomenon in the workpiece on each carrier chain, be greatly promoted the working performance of streamline.
Workpiece after described solidification equipment processes is delivered to the 3rd detecting device 23, and electric control gear regulation and control the 3rd detecting device 23 detects the spraying situation of workpiece.At the 3rd detecting device 23 adnexa, the 7th mechanical hand is installed, after the 3rd detecting device 23 detects the spraying effect OK of workpiece, workpiece is deposited from being transferred to non-defective unit district the first carrier chain 11 by the 7th mechanical hand, or output device is additionally installed, workpiece is transferred to output device from the first carrier chain 11 by the 7th mechanical hand, and is transported to predetermined placement by output device.
After the spraying effect that detects workpiece when described 3rd detecting device 23 is defective, the electric control gear different situations according to spraying effect, set two kinds of processing modes, a kind of is can again spray the workpiece remedied, for this type of workpiece, workpiece is transferred to the second carrier chain 12 by the 7th mechanical hand from the first carrier chain 11, and is transported between spray equipment 4 and second detection device 22 by the second carrier chain 12, utilizes the second mechanical hand to be transferred again into by workpiece in spray equipment 4 and carries out secondary spraying.Another kind is can not again to spray the workpiece remedied, for this type of workpiece, workpiece moves back coating device 5 with the first carrier chain 11 entrance to carry out moving back painting process, move back coating device 5 to utilize and move back painting liquid medicine etc. and the paint on workpiece or powdery paints are washed off, move back the workpiece after coating device 5 processes and be sent to the first detecting device 21 with the first carrier chain 11, electric control gear regulates and controls the coating that the first detecting device 21 detects on workpiece, and whether to move back painting clean, certainly, also the 4th detecting device can be set up between coating device 5 and the first detecting device 21 moving back, 4th detecting device is responsible for the paint on detection workpiece specially or whether powdery paints moves back painting totally.If the first detecting device 21 or the 4th detecting device detect that workpiece moves back painting effect OK, now the first related workpiece of carrier chain 11 enters pretreating device 3 line production again；If it is defective that the first detecting device 21 or the 4th detecting device detect that workpiece moves back painting effect, workpiece is transferred to the 3rd carrier chain 13 from the first carrier chain 11 by the first mechanical hand, utilize the 3rd carrier chain 13 to be transported to and move back between coating device 5 and second detection device 22, recycle the 7th mechanical hand workpiece is transferred again into moving back coating device 5 to carry out moving back painting and process, until paint on workpiece or powdery paints to move back painting clean.
Shift speed segmentally of the present utility model and flexible docking spraying intelligence flow waterline can according to workpiece, technological requirements, automatically select work pattern, self-inspection can be carried out before the start of whole streamline, guarantee that streamline is properly functioning, in running, remote-moving apparatus terminal real-time tracking, convenient control streamline carrying out practically situation can be passed through.
This utility model lacquer spraying technique and powder injection process can mixed production, a production line can meet the coating specification spraying paint or dusting simultaneously, and can automatically adjust best production model according to a sexual needs, compatible splendid.
Recycle for pretreating device 3, leveling device, solidification equipment etc. after the exhaust-gas treatment of this utility model spray equipment 4, it is substantially reduced energy consumption, compare conventional production lines and save the energy consumption of about 30%, streamline floor space reduces about 30%, also ensure that the waste gas that spray equipment 4 is discharged does not pollute the environment, it is achieved greenization produces simultaneously.
This utility model utilize mechanical hand realize the workpiece between automatic charging, automatic blanking, different operation automatically change, defective products automatically move back painting process etc., save manpower, it is greatly promoted the automaticity of whole streamline, avoid manual operation to cause work piece production quality unstable simultaneously, effectively guarantee the stable performance of work piece production.
Known this utility model is have above-described good characteristic in sum, is made it on using, promotes the usefulness not having in conventional art and have practicality, become the product of a great practical value.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this specification content should not be construed as restriction of the present utility model.
Claims (10)
1. a Shift speed segmentally and flexible docking spraying intelligence flow waterline, it is characterized in that: include the first carrier chain, second carrier chain and the 3rd carrier chain, through the first detecting device that the first carrier chain connects, pretreating device, second detection device, spray equipment, 3rd detecting device and move back coating device, the electric control gear being connected with above-mentioned each device, spray equipment includes paint spray booth and powder spraying chamber, first detecting device is moving back between coating device and pretreating device, second detection device is between pretreating device and spray equipment, 3rd detecting device is at spray equipment and moves back between coating device, one end of second carrier chain is between pretreating device and spray equipment, the other end of the second carrier chain is at spray equipment and moves back between coating device, one end of 3rd carrier chain is at spray equipment and moves back between coating device, the other end of the 3rd carrier chain is moving back between coating device and pretreating device.
2. Shift speed segmentally according to claim 1 and flexible docking spraying intelligence flow waterline, it is characterised in that: described pretreating device includes spray assemblies, defat assembly and baking assembly, and defat assembly is installed between spray assemblies and baking assembly.
3. Shift speed segmentally according to claim 2 and flexible docking spraying intelligence flow waterline, it is characterized in that: described pretreating device also includes the first washing component, silanization assembly and the second washing component, first washing component is installed between defat assembly and silanization assembly, and the second washing component is installed between silanization assembly and baking assembly.
4. Shift speed segmentally according to claim 3 and flexible docking spraying intelligence flow waterline, it is characterized in that: described paint spray booth includes the priming paint spray room, colored paint spray room and the finish paint spray room that are intervally installed, priming paint spray room is installed between second detection device and colored paint spray room, colored paint spray room is installed between priming paint spray room and finish paint spray room, and powder spraying chamber is installed between finish paint spray room and the 3rd detecting device.
5. Shift speed segmentally according to claim 4 and flexible docking spraying intelligence flow waterline, it is characterized in that: described spray equipment also includes the 4th carrier chain, 5th carrier chain, 6th carrier chain and the 7th carrier chain, one end of 4th carrier chain is installed between priming paint spray room and colored paint spray room, the other end of the 4th carrier chain is installed in baking assembly, one end of 5th carrier chain is installed between colored paint spray room and finish paint spray room, the other end of the 5th carrier chain is installed in baking assembly, one end of 6th carrier chain is installed between finish paint spray room and powder spraying chamber, the other end of the 6th carrier chain is installed in baking assembly, one end of 7th carrier chain is installed between powder spraying chamber and the 3rd detecting device, the other end of the 7th carrier chain is installed in baking assembly.
6. Shift speed segmentally according to claim 4 and flexible docking spraying intelligence flow waterline, it is characterised in that: described spray equipment also includes filter element filtering cabinet and cyclone dust removal cabinet, and filter element filtering cabinet is installed between powder spraying chamber and cyclone dust removal cabinet.
7. Shift speed segmentally according to claim 4 and flexible docking spraying intelligence flow waterline, it is characterized in that: described pretreating device also includes the first heating assembly, at least two liquid storage cylinder and at least two automatic liquid supply assembly, first heating assembly is connected with spray assemblies, defat assembly, the first washing component and the second washing component through a liquid storage cylinder, another liquid storage cylinder is connected with silanization assembly, and each liquid storage cylinder is connected with an automatic liquid supply assembly respectively；
Spray equipment also includes burned waste gas machine, and one end of burned waste gas machine is sprayed room, colored paint spray room and finish paint spray room and is connected with priming paint, and the other end of burned waste gas machine and the first heating assembly connect.
8. Shift speed segmentally according to claim 7 and flexible docking spraying intelligence flow waterline, it is characterized in that: described spray equipment also includes exhaust-gas treatment assembly, one end of exhaust-gas treatment assembly is sprayed room, colored paint spray room and finish paint spray room and is connected with priming paint, the other end of exhaust-gas treatment assembly is connected with burned waste gas machine, and exhaust-gas treatment assembly includes Physical Absorption device and cleanser neutralizer.
9. Shift speed segmentally according to claim 8 and flexible docking spraying intelligence flow waterline, it is characterized in that: described Shift speed segmentally and flexible docking spraying intelligence flow waterline also include dust arrester, leveling device and solidification equipment, dust arrester is between second detection device and spray equipment, dust arrester includes dirt pocket and is installed in the dedusting rifle of dirt pocket, leveling device is between spray equipment and solidification equipment, leveling device includes levelling room and is installed in the air draft assembly of levelling room, air draft assembly is connected with exhaust-gas treatment assembly, solidification equipment is between leveling device and the 3rd detecting device, solidification equipment includes curing oven and is installed in the second heating assembly of curing oven, second heating assembly is connected with burned waste gas machine.
10. Shift speed segmentally according to claim 7 and flexible docking spraying intelligence flow waterline, it is characterized in that: described pretreating device also includes air knife drying machine, air knife drying machine is installed between the second washing component and baking assembly, and air knife drying machine is connected with burned waste gas machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620033327.3U CN205341143U (en) | 2016-01-14 | 2016-01-14 | Segmentation variable speed and flexible butt joint spraying intelligence assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620033327.3U CN205341143U (en) | 2016-01-14 | 2016-01-14 | Segmentation variable speed and flexible butt joint spraying intelligence assembly line |
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| Publication Number | Publication Date |
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| CN205341143U true CN205341143U (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620033327.3U Withdrawn - After Issue CN205341143U (en) | 2016-01-14 | 2016-01-14 | Segmentation variable speed and flexible butt joint spraying intelligence assembly line |
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| CN (1) | CN205341143U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105457820A (en) * | 2016-01-14 | 2016-04-06 | 东莞丰卓机电设备有限公司 | Intelligent production line with segmental speed change and flexible butt-joint spraying |
| CN107930918A (en) * | 2017-12-22 | 2018-04-20 | 徐璐 | A kind of tubular object extruding cabin |
| CN108273701A (en) * | 2017-12-08 | 2018-07-13 | 沈阳天通电气有限公司 | The automatic assembly line Processes and apparatus of radiator appearance finishing coat processing |
-
2016
- 2016-01-14 CN CN201620033327.3U patent/CN205341143U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105457820A (en) * | 2016-01-14 | 2016-04-06 | 东莞丰卓机电设备有限公司 | Intelligent production line with segmental speed change and flexible butt-joint spraying |
| CN108273701A (en) * | 2017-12-08 | 2018-07-13 | 沈阳天通电气有限公司 | The automatic assembly line Processes and apparatus of radiator appearance finishing coat processing |
| CN108273701B (en) * | 2017-12-08 | 2020-09-04 | 沈阳天通电气有限公司 | Process of automatic production line equipment for processing paint on outer surface of radiator |
| CN107930918A (en) * | 2017-12-22 | 2018-04-20 | 徐璐 | A kind of tubular object extruding cabin |
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